CN219705956U - Injection molding runner removal detection device - Google Patents

Abstract

The utility model discloses an injection molding gate removing and detecting device which comprises a frame, wherein a supporting jig, a laser cutting mechanism, a moving mechanism, a smoke treatment mechanism and a visual detection mechanism for detection are arranged on the frame, the laser cutting mechanism comprises a laser head, the smoke treatment mechanism comprises a dust collection pipe, the supporting jig comprises a bottom plate and a first jig, the first jig is arranged on the upper side of the bottom plate, and the bottom plate is provided with a first laser perforation in a penetrating manner; the first jig is used for placing products to be processed, the moving mechanism drives the laser head and the dust collection pipe to synchronously move, laser generated by the laser head moves in a first laser perforation range to separate the pouring gate, and the dust collection pipe is used for absorbing smoke generated by the laser acting on the products under the action of the smoke treatment mechanism. By adopting the scheme, the injection molding piece pouring gate removing detection device is provided, the high-speed and high-quality pouring gate removing of the laser head is realized by adopting the moving mechanism, and whether products are qualified or not is detected by the visual detection mechanism after the pouring gate removing is finished.

Description

Injection molding runner removal detection device

Technical Field

The utility model belongs to the technical field of injection molding processing equipment, and particularly relates to an injection molding gate removal detection device.

Background

Injection molding refers to various injection molding products produced by an injection molding machine, which are commonly referred to as injection molding, and are applied to most fields, such as packaging, steam distribution, furniture and the like.

After the injection molding is processed by an injection molding machine, the pouring gate needs to be removed. The existing pouring gate is usually removed by manually breaking or separating the product from the pouring gate by using a cutting tool (such as scissors, a nicking tool and the like), and judging whether the quality is up to standard or not by a detecting personnel after the separation.

The gate removal method has the following disadvantages: 1. the pouring gate separation is carried out manually, so that the labor cost is high, the production efficiency is low, the production standard is variable, and the products are uneven; 2. the manual quality inspection has large subjective factors and uneven qualified quality products.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model aims to provide the injection molding piece pouring gate removing detection device which adopts the moving mechanism to realize high-speed and high-quality pouring gate removing of the laser head and detects whether a product is qualified or not through the visual detection mechanism after the removing is finished.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

the utility model provides a detection device is got rid of to injection molding runner, includes the frame, is provided with support tool, laser cutting mechanism, moving mechanism, smog processing mechanism and is used for detecting visual detection mechanism in the frame, laser cutting mechanism includes the laser head, smog processing mechanism includes the dust absorption pipe, support tool includes bottom plate, first tool sets up in the bottom plate upside, the bottom plate runs through and is provided with first laser perforation; the first jig is used for placing products to be processed, the moving mechanism is used for driving the laser head to synchronously move with the dust collection pipe, the laser head generates laser under the driving action of the laser cutting mechanism, the laser generated by the laser head moves within the first laser perforation range to separate the products on the first jig from the connected pouring gate, and the dust collection pipe absorbs smoke generated by the laser acting on the products under the action of the smoke treatment mechanism.

The utility model is further provided with: the visual detection mechanism comprises a camera.

The utility model is further provided with: the moving mechanism comprises an x sliding component, a y sliding component and a z sliding component, and the x sliding component, the y sliding component and the z sliding component are combined to realize synchronous movement of the laser head, the camera and the dust suction pipe.

The utility model is further provided with: the X sliding component comprises X sliding rails extending from front to back and X sliding frames, the Y sliding component comprises left and right Y sliding rails extending from left to right and Z sliding frames, the X sliding rails are fixedly arranged on the frame, the X sliding frames are slidably mounted on the X sliding rails, the Y sliding rails are fixedly mounted on the X sliding frames, the Y sliding frames are slidably mounted on the Y sliding rails, the Z sliding rails are fixedly mounted on the Y sliding frames, the Z sliding frames are slidably mounted on the Z sliding rails, and the laser head, the camera and the dust suction pipe are fixedly mounted on the Z sliding frames.

The utility model is further provided with: the bottom plate is provided with a first collecting guide piece, the bottom plate is provided with a collecting perforation in a penetrating mode, and the first collecting guide piece is provided with a guide inclined surface used for guiding the cut pouring gate towards the collecting perforation.

The utility model is further provided with: the first laser perforation and the collection perforation are positioned at two sides of the first collection guide piece.

The utility model is further provided with: the support jig further comprises a second jig arranged on one horizontal side of the first jig, the bottom plate is provided with a second laser perforation corresponding to the second jig, and a second collecting guide piece is arranged between the collecting perforation and the second jig.

The utility model is further provided with: the bottom plate is located at the side, away from the first jig, of the collecting through hole, and an auxiliary jig is arranged on the side, away from the first jig, of the collecting through hole.

The utility model is further provided with: the bottom plate is provided with a handle.

Through adopting above-mentioned technical scheme, 1, alright place the product that needs processing on supporting jig, the laser head motion is driven to the rethread moving mechanism for the laser head produces laser under laser cutting mechanism's drive and carries out automated processing to the product and realizes the runner and get rid of, in laser cutting mechanism cutting process, the dust absorption pipe in time will produce smog absorption under smog processing mechanism's effect, prevent the polluted environment, after getting rid of the runner, start visual detection mechanism and detect the product after the processing, automatic the runner is got rid of, machining efficiency is high, the quality is invariable, and whether to accomplish the runner to automatic affirming the product after the processing gets rid of, automatic detection product, high efficiency reduces the reliance to the manual work, and then make the product production to intelligent, mechanized direction realize; 2. the laser cutting mechanism has the advantages of high cutting precision, high speed, narrow kerf and the like, improves the processing efficiency and quality, does not need to be provided with a clamping device of a product, and can be processed only by stably and accurately placing the product in a supporting jig.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is an assembly view of a first embodiment of the present utility model;

FIG. 2 is an enlarged view of A in FIG. 1;

FIG. 3 is an assembly diagram of a support fixture according to an embodiment of the utility model;

fig. 4 is a top view of a supporting fixture according to an embodiment of the utility model.

Reference numerals: 1. a frame; 11. a collection frame; 2. a support jig; 21. a bottom plate; 22. a first jig; 23. a first collection guide; 24. a second jig; 25. an auxiliary jig; 26. a handle; 27. a second collection guide; 211. a first laser perforation; 212. collecting the perforation; 213. a second laser perforation; 231. a guide slope; 3. a laser head; 4. a camera; 5. a dust collection pipe; 61. an x-slip assembly; 62. a y-slip assembly; 63. and z sliding assembly.

Detailed Description

The utility model will be described in detail below with respect to certain specific embodiments thereof in order to better understand the utility model and thereby to more clearly define the scope of the utility model as claimed. It should be noted that the following description is only some embodiments of the inventive concept and is only a part of examples of the present utility model, wherein the specific direct description of the related structures is only for the convenience of understanding the present utility model, and the specific features do not naturally and directly limit the implementation scope of the present utility model. Conventional selections and substitutions made by those skilled in the art under the guidance of the inventive concept should be considered as being within the scope of the claimed utility model.

Embodiment one:

as shown in fig. 1-4, the utility model discloses an injection molding gate removal detection device, which comprises a frame 1, wherein a support jig 2, a laser cutting mechanism, a moving mechanism, a smoke treatment mechanism and a visual detection mechanism are arranged on the frame 1;

the supporting jig 2 is used for placing products to be processed, the cutting mechanism is used for removing the pouring gate of the products placed on the supporting jig 2 under the driving action of the moving mechanism, the smoke treatment mechanism is used for absorbing smoke generated by the laser cutting mechanism acting on the products, and the visual detection mechanism is used for detecting the products from which the pouring gate is removed.

Therefore, 1, the product to be processed can be placed on the supporting jig 2, and then the laser cutting mechanism is driven by the moving mechanism, so that the laser cutting mechanism can automatically process the product to realize gate removal, in the cutting process of the laser cutting mechanism, the smoke treatment mechanism can timely absorb generated smoke to prevent environmental pollution, after the gate is removed, the visual detection mechanism is started to detect the processed product, gate removal is automatically performed, the processing efficiency is high, the quality is constant, the appearance and the size of the processed product are detected and confirmed to be up to standard, the product is automatically detected, the efficiency is high, the quality is uniform and constant, the dependence on manpower is reduced, and further the product production is realized in an intelligent and mechanical direction; 2. the laser cutting mechanism has the advantages of high cutting precision, high speed, narrow kerf and the like, improves the processing efficiency and quality, does not need to be provided with a clamping device of a product, and can be processed only by stably and accurately placing the product on the supporting jig 2.

Wherein, laser cutting mechanism includes laser head 3 and laser generator etc. (because laser cutting technique is comparatively ripe technical scheme, concrete theory of operation and mechanism part do not elaborately), visual inspection mechanism includes host computer, camera 4 etc. (because visual inspection mechanism is comparatively ripe technical scheme, concrete theory of operation and mechanism part do not elaborately), smog processing mechanism is including dust absorption pipe 5, aspiration pump etc. and dust absorption pipe 5 realizes connecting in the aspiration pump through modes such as hose, when needs work, realizes producing negative pressure in the dust absorption pipe 5 through the work of aspiration pump and carries out smog absorption to the periphery.

In addition, be provided with x on frame 1 in this embodiment and slide subassembly 61, y slide subassembly 62, z slide subassembly 63, concrete x slide subassembly 61 is including 2X slide rails that stretch around being along extension bar with 1, y slide subassembly 62 is including 1Y slide rail that stretch around being along extension bar with 1Y slide rail, z slide subassembly 63 includes 1 vertical Z slide rail that stretches along 1Z slide rail, 2X slide rails set up respectively in the left and right sides of frame 1, and adopt mode fixed mounting of bolt 1, the left and right sides of X slide rail slides respectively and installs each X slide rail, and adopt driving combination such as motor, lead screw to realize that X slide rail slides the motion along the fore-and-aft direction, y slide rail adopts the mode fixed mounting of bolt in X slide rail, y slide rail is installed in y slide rail, and adopt driving combination such as motor, lead screw to realize that y slide rail slides the motion along the left and right direction, z slide rail adopts the mode fixed mounting of bolt, z slide rail slides and installs z slide rail, and adopt motor, lead screw and the mode that drives Z slide rail and make 3, 3 and slide rail slide and 3, 3 and 5 are cut the pipe and slide and 3 are cut the pipe and are slided in the same time, and 3 and are cut the pipe and are cut the end and are cut the pipe and are cut in the 3, the pick-up end is 3, and is 3 to the pick-up and is 3 to the end and is equipped with the pick-up and more to the product.

In addition, the supporting fixture 2 in the present embodiment includes a base plate 21 and a first fixture 22, wherein the first fixture 22 is disposed on the upper side of the base plate 21 and is fixedly mounted by means of bolts, and in addition, the base plate 21 is vertically penetrated and provided with a first laser perforation 211, and the laser generated by the laser head 3 moves within the range of the first laser perforation 211 to separate the product on the first fixture 22 from the connected gate, so that the product to be processed is placed above the first fixture 22, and the connection position of the gate and the product is just above the first laser perforation 211, and the laser head 3 is driven to move above the first laser perforation 211 and generate the laser downward, and then the gate is cut from the generation along the connection line of the gate and the product by driving the laser head 3 to horizontally move, and the generated laser does not act on the base plate 21 due to the existence of the first laser perforation 211, so as to prevent the damage to the base plate 21.

Preferably, the first collecting guide 23 is disposed on the bottom plate 21 in the present embodiment, the bottom plate 21 is provided with a collecting hole 212 penetrating through, the frame 1 is provided with a collecting frame 11 below the collecting hole 212, the first collecting guide 23 is provided with a guiding inclined plane 231 for guiding the cut gate to the collecting hole 212, so that the removed gate falls under the action of gravity and finally falls into the collecting frame 11 under the action of the guiding inclined plane 231 moving toward the collecting hole 212.

Preferably, the first laser perforation 211 and the collection perforation 212 in the present embodiment are located at the left and right sides of the first collection guide 23, so that the removed gate is far away from the first laser perforation 211 under the action of the first collection guide 23, and the influence on laser cutting caused by falling and stacking of the gate near the first laser perforation 211 is prevented.

Preferably, the supporting fixture 2 in this embodiment further includes a second fixture 24 disposed at the rear side of the first fixture 22, the bottom plate 21 is provided with a second laser perforation 213 corresponding to the second fixture 24, and a second collecting guide 27 is disposed between the collecting perforation 212 and the second fixture 24, so that the bottom plate 21 is provided with more fixtures to enable a greater number of processed products to be fed synchronously, and the number of feeding times is reduced to improve the production efficiency.

Preferably, the bottom plate 21 in this embodiment is provided with the auxiliary jig 25 on the side of the collecting through hole 212 away from the first jig 22, so that if one gate connects two products at the same time, two products can be respectively placed on the first jig 22 and the auxiliary jig 25, and the gate cutting at one end is firstly performed at the first laser through hole 211, so that the product placement is more stable and the cutting quality is improved, and then the product on the auxiliary jig 25 is turned to the first jig 22 or the second jig 24 to perform the cutting completion processing of the gate at the other end.

The handles 26 are disposed on the left and right sides of the bottom plate 21 in the present embodiment, so that the bottom plate 21 can be moved by the handles 26, thereby adjusting the position or replacing the jig.

Embodiment two:

the main structure of the injection molding piece pouring gate removing detection device is the same as that of the first embodiment, and the difference is that a mechanical arm is adopted by a moving mechanism.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (9)

1. An injection molding runner removal detection device, its characterized in that: the laser cutting device comprises a frame (1), wherein a supporting jig (2), a laser cutting mechanism, a moving mechanism, a smoke treatment mechanism and a visual detection mechanism for detection are arranged on the frame (1), the laser cutting mechanism comprises a laser head (3), the smoke treatment mechanism comprises a dust collection pipe (5), the supporting jig (2) comprises a bottom plate (21) and a first jig (22), the first jig (22) is arranged on the upper side of the bottom plate (21), and the bottom plate (21) is provided with a first laser perforation (211) in a penetrating manner;

the first jig (22) is used for placing products to be processed, the moving mechanism is used for driving the laser head (3) to synchronously move with the dust collection pipe (5), the laser head (3) generates laser under the driving action of the laser cutting mechanism, the laser generated by the laser head (3) moves within the range of the first laser perforation (211) so as to separate the products on the first jig (22) from the connected pouring gate, and the dust collection pipe (5) acts the laser on smoke generated by the products to absorb the smoke under the action of the smoke treatment mechanism.

2. The injection molding gate removal detection apparatus of claim 1, wherein: the bottom plate (21) is provided with a first collecting guide piece (23), the bottom plate (21) is provided with a collecting perforation (212) in a penetrating mode, and the first collecting guide piece (23) is provided with a guide inclined surface (231) used for guiding a cut sprue towards the collecting perforation (212).

3. The injection molding gate removal detection apparatus of claim 2, wherein: the first laser perforation (211) and the collecting perforation (212) are positioned at two sides of the first collecting guide (23).

4. The injection molding gate removal detection apparatus of claim 2, wherein: the support jig (2) further comprises a second jig (24) arranged on one horizontal side of the first jig (22), a second laser perforation (213) is arranged on the bottom plate (21) corresponding to the second jig (24), and a second collection guide piece (27) is arranged between the collection perforation (212) and the second jig (24).

5. The injection molding gate removal detection apparatus of claim 2, wherein: the bottom plate (21) is located at the side, away from the first jig (22), of the collecting through hole (212) and is provided with an auxiliary jig (25).

6. The injection molding gate removal detection apparatus of claim 1, wherein: the bottom plate (21) is provided with a handle (26).

7. The injection molding gate removal detection apparatus of claim 1, wherein: the visual detection mechanism comprises a camera (4).

8. The injection molding gate removal detection apparatus of claim 7, wherein: the moving mechanism comprises an x sliding component (61), a y sliding component (62) and a z sliding component (63), and the x sliding component (61), the y sliding component (62) and the z sliding component (63) are combined to realize synchronous movement of the laser head (3), the camera (4) and the dust suction pipe (5).

9. The injection molding gate removal detection apparatus of claim 8, wherein: the X sliding component (61) comprises an X sliding rail and an X sliding frame which extend from front to back, the Y sliding component (62) comprises a left sliding rail and a right sliding rail which extend from left to right and a Z sliding component (63) comprises a vertical Z sliding rail and a Z sliding frame which extend from left to right, the X sliding rail is fixedly arranged on a frame, the X sliding frame is slidably arranged on each X sliding rail, the Y sliding rail is fixedly arranged on the X sliding frame, the Y sliding frame is slidably arranged on the Y sliding rail, the Z sliding rail is fixedly arranged on the Y sliding frame, the Z sliding frame is slidably arranged on the Z sliding rail, and the laser head (3), the camera (4) and the dust suction pipe (5) are fixedly arranged on the Z sliding frame.