CN106624136B - A kind of full-automatic saw cutting device with substrate hold-down function - Google Patents

A kind of full-automatic saw cutting device with substrate hold-down function Download PDF

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Publication number
CN106624136B
CN106624136B CN201611209242.7A CN201611209242A CN106624136B CN 106624136 B CN106624136 B CN 106624136B CN 201611209242 A CN201611209242 A CN 201611209242A CN 106624136 B CN106624136 B CN 106624136B
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China
Prior art keywords
pressing device
saw cutting
sawing
fixed
full
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CN106624136A (en
Inventor
赵永文
赵厚勇
单长正
张若虎
孙广田
崔靖福
王春凯
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JINAN HUAXIN AUTOMATION ENGINEERING Co Ltd
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JINAN HUAXIN AUTOMATION ENGINEERING Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/06Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade arranged underneath a stationary work-table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

The invention discloses a kind of full-automatic saw cutting device with substrate hold-down function, including rack, pressing device and saw cutting device, rack is equipped with sawing workbench, pressing device is fixed on sawing workbench, saw cutting device is mounted in the rack below sawing workbench, pressing device includes backgauge pressing device, horizontal pressing device, left pressing device and right pressing device, and saw cutting device includes saw cutting mechanism, feed mechanism and angle-adjusting mechanism.Profile is constrained to one layer of close-packed arrays by backgauge pressing device and horizontal pressing device, and between left pressing device and right pressing device, profile is fixed saw cutting blade for left pressing device and the pushing of right pressing device, facilitates the accurate sawing of saw cutting blade;Feed mechanism drives saw cutting mechanism to realize sawing feeding, and more profiles are carried out sawing, realize the adjust automatically of saw blade using angle-adjusting mechanism according to the demand of saw cutting angle.

Description

A kind of full-automatic saw cutting device with substrate hold-down function
Technical field
The invention belongs to sawing device technical fields, and in particular to a kind of full-automatic saw cutting device with substrate hold-down function.
Background technique
In existing sawing machine equipment technical field, traditional single sectional is generallyd use to the sawing of various profiles and is sawed Cut blanking, working efficiency is extremely low, with the development of technology, gradually appear now it is some can the sawings of more profiles blankings simultaneously set Standby, but it is difficult to ensure that profile proper alignment in sawing process, profile is easy to happen movement when sawing, causes sawing quality poor, very To causing profile to waste, and the saw blade of existing sawing machine is installed using fixed form, is not able to satisfy the sawing of multi-angle cutting profile Demand.
Summary of the invention
To make up the deficiencies in the prior art, the present invention provide one kind can more section steel cuttings, and angle is adjusted automatically when cutting The whole full-automatic saw cutting device with substrate hold-down function.
The present invention is achieved through the following technical solutions:
A kind of full-automatic saw cutting device with substrate hold-down function, is characterized in that including rack, pressing device and saw Cutting apparatus, the rack are equipped with sawing workbench, and pressing device is fixed on sawing workbench, and saw cutting device is mounted on sawing In rack below workbench;The pressing device includes backgauge pressing device, horizontal pressing device, left pressing device and right pressure Tight device;The saw cutting device includes saw cutting mechanism, feed mechanism and angle-adjusting mechanism, and saw cutting mechanism is mounted on feed mechanism On, feed mechanism is mounted on angle-adjusting mechanism.Backgauge pressing device and horizontal pressing device by profile be constrained to one layer it is tight Solid matter column, between left pressing device and right pressing device, left pressing device and right pressing device are pushed type saw cutting blade Material is fixed, and facilitates the accurate sawing of saw cutting blade;Feed mechanism drive saw cutting mechanism realize sawing feeding, by more profiles into The adjust automatically of saw blade is realized in row sawing according to the demand of saw cutting angle using angle-adjusting mechanism.
A kind of full-automatic saw cutting device with substrate hold-down function of the invention, the backgauge pressing device, left pressing device It is successively installed in parallel in below fixing seat with right pressing device, fixing seat is fixed on sawing workbench, backgauge pressing device, a left side Pressing device and right pressing device include compression cylinder and compression beam, and compression cylinder one end is fixed in fixing seat, the other end Telescopic shaft connect with compression beam;The horizontal pressing device is mounted on backgauge pressing device, left pressing device and right compression dress The end side set, horizontal pressing device include mounting rack and horizontal compression cylinder, and horizontal compression cylinder is horizontally fixed on installation On frame, the telescopic shaft of horizontal compression cylinder is connect with clamping pad.
A kind of full-automatic saw cutting device with substrate hold-down function of the invention, the saw cutting mechanism include the first servo electricity Machine, the first speed reducer and saw blade, first servo motor are fixed in mounting base, and first servo motor is connect with the first speed reducer, First speed reducer is connect with saw blade chuck, and saw blade is mounted on saw blade chuck, and saw blade is stretched out from the gap on sawing workbench.
A kind of full-automatic saw cutting device with substrate hold-down function of the invention, the feed mechanism include feeding frame, feeding Ball-screw is installed, ball-screw is connect with third servo motor, and ball-screw is equipped with nut seat, and saw cutting mechanism is solid on frame It is scheduled on nut seat.
A kind of full-automatic saw cutting device with substrate hold-down function of the invention, the feeding frame of the feed mechanism are equipped with straight On line guide rail, sliding block is slidably connected with linear guide, and saw cutting mechanism is fixed on sliding block.
A kind of full-automatic saw cutting device with substrate hold-down function of the invention, the angle-adjusting mechanism includes preceding attachment base With rear attachment base, preceding attachment base and rear attachment base are separately fixed at the both ends for feeding frame, and preceding attachment base top is fixed with preceding connection Axis, rear attachment base top are fixed with rear connecting shaft, and rear connecting shaft is connect with the second speed reducer, the second speed reducer and the second servo electricity Machine connection.
A kind of full-automatic saw cutting device with substrate hold-down function of the invention, preceding connecting shaft on angle-adjusting mechanism and after Connecting shaft is rotatably installed in rack both ends respectively, and the second speed reducer and the second servo motor are mounted on shell outside.
A kind of full-automatic saw cutting device with substrate hold-down function of the invention, the backgauge pressing device, left pressing device Locating rack is equipped with close to one end of horizontal pressing device with right pressing device, and the other end is equipped with vertical baffle, locating rack and vertical It is fixed on sawing workbench below baffle, vertical supports is connected above locating rack and vertical baffle, two vertical supports pass through cross Beam connection, fixing seat are mounted on crossbeam.
A kind of full-automatic saw cutting device with substrate hold-down function of the invention, the backgauge pressing device, left pressing device Profiling compact heap is equipped with the compression beam lower section of right pressing device.
The beneficial effects of the present invention are: the auto arrangement and compression of more profiles can be achieved in the present invention, it can be to steel profile More cuttings and multi-angle cutting are carried out, can complete straight mouth sawing and angle sawing to same root profile, angle is automatic when cutting Conversion is automatically finished, and sawing precision is high, and consistency is good, effectively improves blanking efficiency, reduces production cost, guarantees blanking essence Degree improves product quality.
Detailed description of the invention
Attached drawing 1 is structural schematic diagram of the invention.
Attached drawing 2 is the structural schematic diagram of pressing device of the invention.
Attached drawing 3 is the structural schematic diagram of saw cutting device of the invention.
Attached drawing 4 is the structural schematic diagram of feed mechanism and angle-adjusting mechanism of the invention.
Attached drawing 5 is the structural schematic diagram of saw cutting mechanism of the invention.
In figure, 1 pressing device, 2 racks, 3 sawing workbench, 4 saw cutting devices, 11 fixing seats, 12 backgauge pressing devices, 13 Left pressing device, 14 right pressing devices, 15 compression cylinders, 16 compression beams, 17 horizontal pressing devices, 18 mounting racks, 19 horizontal pressures Tight cylinder, 20 clamping pads, 21 crossbeams, 22 vertical baffles, 23 locating racks, 24 profiling compact heaps, 25 vertical supports, 44 saw blades, 45 Saw blade chuck, 46 first speed reducers, 47 first servo motors, 48 mounting bases, 49 feeding framves, 50 linear guides, 51 sliding blocks, 52 rollings Ballscrew, 53 nut seats, 54 third servo motors, attachment base after 55, attachment base before 56, connecting shaft after 57, connecting shaft before 58,59 Second speed reducer, 60 second servo motors.
Specific embodiment
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Attached drawing is a kind of specific embodiment of the invention.The embodiment includes rack 2, pressing device 1 and saw cutting device 4, the rack 2 is equipped with sawing workbench 3, and pressing device 1 is fixed on sawing workbench 3, and saw cutting device 4 is mounted on sawing In the rack 2 of 3 lower section of workbench;The pressing device 1 includes backgauge pressing device 12, horizontal pressing device 17, left compression dress Set 13 and right pressing device 14;The saw cutting device 4 includes saw cutting mechanism 41, feed mechanism 42 and angle-adjusting mechanism 43, saw It cuts mechanism 41 to be mounted on feed mechanism 42, feed mechanism 42 is mounted on angle-adjusting mechanism 43.
The backgauge pressing device 12, left pressing device 13 and right pressing device 14 of the present embodiment are successively installed in parallel in fixation 11 lower section of seat, fixing seat 11 are fixed on sawing workbench 3, backgauge pressing device 12, left pressing device 13 and right pressing device 14 include compression cylinder 15 and compression beam 16, and 15 one end of compression cylinder is fixed in fixing seat 11, the telescopic shaft of the other end with Compression beam 16 connects, and profiling compact heap 24 is equipped with below compression beam 16;The horizontal pressing device 17 is mounted on backgauge and compresses dress The end side of 12, left pressing device 13 and right pressing device 14 is set, horizontal pressing device 17 includes mounting rack 18 and horizontal pressure Tight cylinder 19, horizontal compression cylinder 19 are horizontally fixed on mounting rack 18, the telescopic shaft and clamping pad 20 of horizontal compression cylinder 19 Connection;The backgauge pressing device 12, left pressing device 13 and right pressing device 14 are set close to one end of horizontal pressing device 17 There is locating rack 23, the other end is equipped with vertical baffle 22, is fixed on sawing workbench 3 below locating rack 23 and vertical baffle 22, Vertical supports 25 are connected above locating rack 23 and vertical baffle 22, two vertical supports 25 are connected by crossbeam 21, and fixing seat 11 is pacified On crossbeam 21.
The saw cutting mechanism 41 of the present embodiment includes first servo motor 47, the first speed reducer 46 and saw blade 44, the first servo Motor 47 is fixed in mounting base 48, and first servo motor 47 is connect with the first speed reducer 46, and the first speed reducer 46 is pressed from both sides with saw blade Disk 45 connects, and saw blade 44 is mounted on saw blade chuck 45, and saw blade 44 is stretched out from the gap on sawing workbench 3.
The feed mechanism 42 of the present embodiment includes feeding frame 49, and feeding 49 upper surface two sides of frame are equipped with two parallel straight lines On guide rail 50, every linear guide 50 is equipped with sliding block 51 free to slide, pacifies on the feeding frame 49 among two linear guide 50 Equipped with ball-screw 52, ball-screw 52 is equipped with nut seat 53, and ball-screw 52 is connect with third servo motor 54, sawing machine It is fixed on nut seat 53 among the mounting base 48 of structure 41, both sides are fixed on two sliding blocks 51.
The angle-adjusting mechanism 43 of the present embodiment includes preceding attachment base 56 and rear attachment base 55, preceding attachment base 56 and afterwards connection Seat 55 is separately fixed at the both ends of feeding frame 49, and preceding 56 top of attachment base is fixed with preceding connecting shaft 58, and rear 55 top of attachment base is solid Surely there is rear connecting shaft 57, rear connecting shaft 57 is connect with the second speed reducer 59, and the second speed reducer 59 is connect with the second servo motor 60; Preceding connecting shaft 58 and rear connecting shaft 57 are rotatably installed in 2 both ends of rack respectively, and the second speed reducer 59 and the second servo motor 60 are pacified Mounted in 2 outside of rack.
The present embodiment realizes that more profiles are placed on sawing workbench 3 12 He of vertical baffle using PLC automatic control system Between locating rack 13, profile is constrained to one layer of close-packed arrays by backgauge pressing device 12 and horizontal pressing device 17, and saw blade 44 Between left pressing device 13 and right pressing device 14, profile is consolidated in left pressing device 13 and the pushing of right pressing device 14 Fixed, feed mechanism 42 drives saw cutting mechanism 41 to realize sawing feeding, more profiles is carried out sawing, according to the demand of saw cutting angle Realize that the adjust automatically of saw blade, the present embodiment specific work process are as follows using angle-adjusting mechanism 43:
Profile is sent by feeding mechanism to the sawing workbench 3 in rack 2, and profile is located at vertical baffle 22 and locating rack The telescopic shaft of position between 23, the compression cylinder 15 of backgauge pressing device 12 stretches out, and drives compression beam 16 to setting position, gear Expect that the height between the compression beam 16 of pressing device 12 and profile place plane just allows a stratotype material to pass through, level compresses dress 19 telescopic shaft of horizontal compression cylinder for setting 17 stretches out, and passes through locating rack 23, clamping pad 20, which travels forward, compresses profile, in backgauge It is in one layer of close-packed arrays by the profile between vertical baffle 22 and locating rack 23 under the position-limiting action of pressing device 12, it is left at this time The compression cylinder 15 of pressing device 13 and right pressing device 14 pushes, the compression beam 16 of left pressing device 13 and right pressing device 14 Profile is fixed and clamped, starts sawing work in next step, in the process, backgauge pressing device 12 only serves position-limiting action not Really be pressed on profile, prevent horizontal pressing device 17 push profile especially round tube profile when profile arch upward and multilayer arrangement occur Situation;When sawing, according to the needs of saw cutting angle, the rotation of the second servo motor 60, connecting shaft after second reducing motors 59 drive 57 rotations, because rear connecting shaft 57 is fixed on rear attachment base 55, rear attachment base 55 is fixed on feeding frame 49, therefore, after connect Spindle 57 drives feeding frame 49 to rotate together, while preceding connecting shaft 58 also drives preceding attachment base 56 and feeding frame 49 to rotate simultaneously, Because saw cutting mechanism 41 is fixed on feed mechanism 42, saw cutting mechanism 42 rotates simultaneously, and saw blade 44 turns to specified Angle;When sawing, the rotation of third servo motor 54 drives nut seat 53 to move on ball-screw 52, and saw cutting mechanism 42 is in screw Movement is ensued on seat 53, while sliding block 51 moves in linear guide 50 and plays guiding role, sawing machine to saw cutting mechanism The saw blade 44 of structure 41 completes sawing work in moving process, and sawing is accurate, adjustable angle, high degree of automation.

Claims (9)

1. a kind of full-automatic saw cutting device with substrate hold-down function, it is characterised in that: including rack (2), pressing device (1) and saw Cutting apparatus (4), the rack (2) are equipped with sawing workbench (3), and pressing device (1) is fixed on sawing workbench (3), saw Cutting apparatus (4) is mounted on the rack (2) below sawing workbench (3) Nei;The pressing device (1) includes backgauge pressing device (12), horizontal pressing device (17), left pressing device (13) and right pressing device (14);The saw cutting device (4) includes sawing Mechanism (41), feed mechanism (42) and angle-adjusting mechanism (43), saw cutting mechanism (41) are mounted on feed mechanism (42), feeding Mechanism (42) is mounted on angle-adjusting mechanism (43).
2. a kind of full-automatic saw cutting device with substrate hold-down function according to claim 1, it is characterised in that: the backgauge Pressing device (12), left pressing device (13) and right pressing device (14) are successively installed in parallel in below fixing seat (11), fixed Seat (11) is fixed on sawing workbench (3), and backgauge pressing device (12), left pressing device (13) and right pressing device (14) are equal Including compression cylinder (15) and compression beam (16), compression cylinder (15) one end is fixed on fixing seat (11), and the other end stretches Axis is connect with compression beam (16);The horizontal pressing device (17) is mounted on backgauge pressing device (12), left pressing device (13) With the end side of right pressing device (14), horizontal pressing device (17) includes mounting rack (18) and horizontal compression cylinder (19), Horizontal compression cylinder (19) is horizontally fixed on mounting rack (18), and the telescopic shaft of horizontal compression cylinder (19) and clamping pad (20) are even It connects.
3. a kind of full-automatic saw cutting device with substrate hold-down function according to claim 1, it is characterised in that: the sawing Mechanism (41) includes first servo motor (47), the first speed reducer (46) and saw blade (44), and first servo motor (47) is fixed on In mounting base (48), first servo motor (47) is connect with the first speed reducer (46), the first speed reducer (46) and saw blade chuck (45) it connects, saw blade (44) is mounted on saw blade chuck (45), and saw blade (44) is stretched out from the gap on sawing workbench (3).
4. a kind of full-automatic saw cutting device with substrate hold-down function according to claim 1 or 3, it is characterised in that: described Feed mechanism (42) includes feeding frame (49), is equipped with ball-screw (52) in feeding frame (49), ball-screw (52) and third Servo motor (54) connection, ball-screw (52) are equipped with nut seat (53), and saw cutting mechanism is fixed on nut seat (53).
5. a kind of full-automatic saw cutting device with substrate hold-down function according to claim 4, it is characterised in that: the feeding The feeding frame (49) of mechanism (42) is equipped on linear guide (50), and sliding block (51) is slidably connected with linear guide (50), sawing Mechanism is fixed on sliding block (51).
6. a kind of full-automatic saw cutting device with substrate hold-down function according to claim 1, it is characterised in that: the angle Adjustment mechanism (43) includes preceding attachment base (56) and rear attachment base (55), and preceding attachment base (56) and rear attachment base (55) are fixed respectively At the both ends of feeding frame (49), preceding attachment base (56) top is fixed with preceding connecting shaft (58), and rear attachment base (55) top is fixed with Connecting shaft (57) afterwards, rear connecting shaft (57) connect with the second speed reducer (59), the second speed reducer (59) and the second servo motor (60) it connects.
7. a kind of full-automatic saw cutting device with substrate hold-down function according to claim 6, it is characterised in that: angle adjustment Preceding connecting shaft (58) and rear connecting shaft (57) in mechanism are rotatably installed in rack (2) both ends respectively, the second speed reducer (59) with Second servo motor (60) is mounted on the outside of rack (2).
8. a kind of full-automatic saw cutting device with substrate hold-down function according to claim 2, it is characterised in that: the backgauge Pressing device (12), left pressing device (13) and right pressing device (14) are equipped with positioning close to the one end of horizontal pressing device (17) Frame (23), the other end are equipped with vertical baffle (22), are fixed on sawing workbench (3) below locating rack (23) and vertical baffle (22) On, vertical supports (25) are connected above locating rack (23) and vertical baffle (22), two vertical supports (25) are connected by crossbeam (21) It connects, fixing seat (11) is mounted on crossbeam (21).
9. according to claim 1, a kind of full-automatic saw cutting device with substrate hold-down function, feature described in any one of 2,8 It is: is equipped with below the compression beam (16) of the backgauge pressing device (12), left pressing device (13) and right pressing device (14) Profiling compact heap (24).
CN201611209242.7A 2016-12-23 2016-12-23 A kind of full-automatic saw cutting device with substrate hold-down function Active CN106624136B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107350550A (en) * 2017-09-11 2017-11-17 苏州立源信智能科技有限公司 A kind of cutting thickness self-adapting type cutting machine
CN108405998B (en) * 2018-04-27 2024-03-01 钱勤利 Aluminum gusset plate cutting and cleaning integrated machine

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DE4037031A1 (en) * 1989-11-24 1991-05-29 Showa Aluminum Corp Multiple tube cutting machine - has mandrels to support tubes before tube clamps are tightened
CN101352770A (en) * 2007-07-28 2009-01-28 天津市松正电动科技有限公司 Full automatic aluminium section bar cutter device
CN201208666Y (en) * 2008-06-23 2009-03-18 丁东 Pneumatic flat pushing horizontal oblique angle cut-off machine
JP4649307B2 (en) * 2005-09-30 2011-03-09 株式会社東芝 Mechanical cutting device and cutting method using this device
CN102554343A (en) * 2012-01-17 2012-07-11 太仓威格玛机械设备有限公司 Full-automatic corner connector cutting device
CN102672255A (en) * 2012-05-25 2012-09-19 浙江徳传管业有限公司 Steel tube sizing and cutting method and device
CN104889486A (en) * 2015-05-28 2015-09-09 苏州亚思科精密数控有限公司 Efficient pipe fitting cutting device
CN105215462A (en) * 2015-10-13 2016-01-06 张家港市星光精密制管厂 Production line automatic metal pipe cutter sweep
CN205043245U (en) * 2015-10-20 2016-02-24 安徽江淮汽车股份有限公司 Tubular beams's cutting assembly structure
CN206425616U (en) * 2016-12-23 2017-08-22 济南华信自动化工程有限公司 A kind of full-automatic saw cutting device with substrate hold-down function

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4037031A1 (en) * 1989-11-24 1991-05-29 Showa Aluminum Corp Multiple tube cutting machine - has mandrels to support tubes before tube clamps are tightened
JP4649307B2 (en) * 2005-09-30 2011-03-09 株式会社東芝 Mechanical cutting device and cutting method using this device
CN101352770A (en) * 2007-07-28 2009-01-28 天津市松正电动科技有限公司 Full automatic aluminium section bar cutter device
CN201208666Y (en) * 2008-06-23 2009-03-18 丁东 Pneumatic flat pushing horizontal oblique angle cut-off machine
CN102554343A (en) * 2012-01-17 2012-07-11 太仓威格玛机械设备有限公司 Full-automatic corner connector cutting device
CN102672255A (en) * 2012-05-25 2012-09-19 浙江徳传管业有限公司 Steel tube sizing and cutting method and device
CN104889486A (en) * 2015-05-28 2015-09-09 苏州亚思科精密数控有限公司 Efficient pipe fitting cutting device
CN105215462A (en) * 2015-10-13 2016-01-06 张家港市星光精密制管厂 Production line automatic metal pipe cutter sweep
CN205043245U (en) * 2015-10-20 2016-02-24 安徽江淮汽车股份有限公司 Tubular beams's cutting assembly structure
CN206425616U (en) * 2016-12-23 2017-08-22 济南华信自动化工程有限公司 A kind of full-automatic saw cutting device with substrate hold-down function

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