CN105215462A - Production line automatic metal pipe cutter sweep - Google Patents
Production line automatic metal pipe cutter sweep Download PDFInfo
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- CN105215462A CN105215462A CN201510671213.1A CN201510671213A CN105215462A CN 105215462 A CN105215462 A CN 105215462A CN 201510671213 A CN201510671213 A CN 201510671213A CN 105215462 A CN105215462 A CN 105215462A
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Abstract
The invention discloses a kind of production line automatic metal pipe cutter sweep, comprise frame, frame is provided with feed mechanism, conveying registration mechanism and cutting mechanism; The swash plate that feed mechanism comprises base plate and is connected with base plate, swash plate is away from one end of base plate higher than the one end be connected with base plate, and be provided with material feeding baffle structure between base plate and swash plate, base plate comprises cut end and delivery end, and delivery end is higher than cut end; Conveying registration mechanism comprises the first initiatively roller bearing, the first driven roller bearing and be arranged on the baffle arrangement of decaptitating in the first initiatively outside of roller bearing and the first driven roller bearing, and baffle arrangement of decaptitating is positioned at the inner side of cutting mechanism; Also comprise the blank baffle arrangement in the outside being arranged on cutting mechanism, feed mechanism material loading, metal tube aligns by baffle mechanism of decaptitating, material cutting mechanism is by concordant for one end of metal tube cutting, metal tube aligns by blank baffle plate again, material cutting mechanism repeatedly cuts metal tube, achieves the automatic aligning cutting of many metal tubes.
Description
Technical field
The present invention relates to metal tube manufacture field, particularly relate to a kind of production line automatic metal pipe cutter sweep.
Background technology
Metal tube is widely used in various industry, as machinery, building etc., the metal tube of production line output is general longer, for the ease of storing and transport, needs metal tube metal tube being cut into again less length during plant produced, market pipe cutting machine major part be manual material loading, single cutting, labor strength is large, and cutting efficiency is low, and the waste material that decaptitating truncates produces is many, cutter because of frequent load short for service life, directly increase the production cost of enterprise.
Automation metal tube cutting production line adopts Hydrauservo System, and disposed at equal distance multiple stage cutting machine carries out pipelining, and cutting efficiency is high, but cost is also very high; The multiple stage cutting machine adjustment pipe range difficulty of series connection, accumulated error is large, and minimum pipe range limits by high cutting machine volume, and wherein any cutting machine breaks down, and Suspend Job keeps in repair by production line, and what impact was produced normally carries out.
Summary of the invention
The technical problem that the present invention solves is to provide the higher production line automatic metal pipe cutting of a kind of cutting efficiency.
The technical solution adopted for the present invention to solve the technical problems is: production line automatic metal pipe cutter sweep, comprises frame, frame is provided with feed mechanism, conveying registration mechanism and cutting mechanism; The swash plate that feed mechanism comprises base plate and is connected with base plate, swash plate is away from one end of base plate higher than the one end be connected with base plate, and be provided with material feeding baffle structure between base plate and swash plate, base plate comprises cut end and delivery end, and delivery end is higher than cut end; Conveying registration mechanism comprises the first initiatively roller bearing, the first driven roller bearing and be arranged on the baffle arrangement of decaptitating in the first initiatively outside of roller bearing and the first driven roller bearing, and cutting mechanism is positioned at the inner side of baffle arrangement of decaptitating; Also comprise the blank baffle arrangement in the outside being arranged on cutting mechanism.
Feed mechanism material loading, many metal tubes to be cut are transported to blank end by conveying registration mechanism, metal tube aligns by baffle mechanism of decaptitating, material cutting mechanism by one end of metal tube cutting concordant after, conveying registration mechanism continues to be fed forward metal tube to blank baffle arrangement place, material cutting mechanism repeatedly cuts metal tube, achieves the automatic aligning cutting of many metal tubes.
Further: also comprise controller, described feed mechanism, conveying registration mechanism and cutting mechanism are connected with controller respectively.
Further: described cutting mechanism comprises fixture, lower clamp and cutting knife, upper fixture is provided with cutting knife groove, cutting knife is positioned at cutting knife groove.
Further: described lower clamp is provided with baffle plate groove, described in baffle arrangement of decaptitating comprise decaptitate baffle plate and driving and to decaptitate the cylinder of decaptitating of baffle plate lifting, baffle plate of decaptitating is positioned at baffle plate groove.
Further: the driving cylinder that described blank baffle arrangement comprises blank baffle plate and drives blank baffle plate to move horizontally along the axis of metal tube.
Further: also comprise and be arranged on initiatively roller bearing and the second driven roller bearing of second outside cutting mechanism.
Further: described material feeding baffle structure comprises material feeding baffle and drives the pan feeding cylinder of material feeding baffle lifting.
Further: described material feeding baffle place is provided with the counter for adding up metal tube quantity.
Further: described base plate near one end of swash plate higher than the one end away from swash plate; Angle between described base plate and horizontal plane is 0 ~ 10 degree, and the angle between described swash plate and horizontal plane is 0 ~ 20 degree.
Further: described base plate is arranged at intervals with the driven roller bearing of multiple base plate.
Beneficial effect of the present invention is: feed mechanism material loading, many metal tubes to be cut are transported to blank end by conveying registration mechanism, metal tube aligns by baffle mechanism of decaptitating, material cutting mechanism by one end of metal tube cutting concordant after, conveying registration mechanism continues to be fed forward metal tube to blank baffle arrangement place, material cutting mechanism repeatedly cuts metal tube, achieves the automatic aligning cutting of many metal tubes, improves production efficiency.
Accompanying drawing explanation
Fig. 1 is that production line automatic metal pipe cutter sweep removes tube head schematic diagram;
Fig. 2 is that production line automatic metal pipe cutter sweep formally cuts schematic diagram;
Fig. 3 is that production line automatic metal pipe cutter sweep removes pipe tail schematic diagram;
Be labeled as in figure: frame 10, feed mechanism 1, base plate 11, swash plate 12, material feeding baffle 13, cut end 14, delivery end 15, conveying registration mechanism 2, the first initiatively driven roller bearing 22 of roller bearing 21, first, the driven roller bearing 24 of second active roller bearing 23, second, the driven roller bearing 25 of base plate, to decaptitate baffle plate 26, blank baffle plate 27, cutting mechanism 3, cutting knife 31, upper fixture 32, lower clamp 33.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is illustrated further.
As Figure 1-3, production line automatic metal pipe cutter sweep, comprises frame 10, frame 10 is provided with feed mechanism 1, conveying registration mechanism 2 and cutting mechanism 3; The swash plate 12 that feed mechanism 1 comprises base plate 11 and is connected with base plate 11, swash plate 12 away from one end of base plate 11 higher than the one end be connected with base plate 11, material feeding baffle structure 13 is provided with between base plate 11 and swash plate 12, base plate 11 comprises cut end 14 and delivery end 15, and delivery end 15 is higher than cut end 14; Conveying registration mechanism 2 comprises the first initiatively driven roller bearing 22 of roller bearing 21, first and be arranged on the baffle arrangement of decaptitating in the first initiatively outside of roller bearing 21 and the first driven roller bearing 22, and cutting mechanism is positioned at the inner side of baffle arrangement of decaptitating; Also comprise the blank baffle arrangement in the outside being arranged on cutting mechanism; Feed mechanism 1 material loading, after many metal tube tube heads stop by baffle arrangement of decaptitating, cutting mechanism cuts with metal tube tube head many, after metal tube tube head has cut, many metal tubes are fed forward by conveying registration mechanism 2, to blank baffle arrangement place, cutting mechanism 3 is to many length cutting into required cutting with metal tube.
Also comprise controller, described feed mechanism 1, conveying registration mechanism 2 and cutting mechanism 3 are connected with controller respectively; Controlled the action of feed mechanism 1, conveying registration mechanism and cutting mechanism by controller, achieve the automatic control of production line automatic metal pipe cutter sweep, it is convenient to control.
Described cutting mechanism comprises fixture 32, lower clamp 33 and cutting knife 31, and upper fixture 32 is provided with cutting knife groove, and cutting knife 31 is positioned at cutting knife groove; Upper fixture 32 and lower clamp 33 are for clamping metal tube to be cut, and the metal tube of cutting knife 31 to clamping cuts, good cutting effect.
Described lower clamp 33 is provided with baffle plate groove, described in decaptitate baffle arrangement comprise decaptitate baffle plate 26 and drive decaptitate baffle plate 26 be elevated cylinder of decaptitating, baffle plate 26 of decaptitating is positioned at baffle plate groove; The one end entering the metal tube of production line automatic metal pipe cutter sweep from preceding working procedure is usually jagged, direct alignment cutting can cause part metals pipe tube head defective, therefore need to remove tube head 2 ~ 5mm, decaptitate baffle plate 26 for by how to cut with metal tube tube head many to facilitate cutter mechanism with the alignment of metal tube tube head, makes the many concordant impulse-free robustness of metal tube tube head.
The driving cylinder that described blank baffle arrangement comprises blank baffle plate 27 and drives blank baffle plate to move horizontally along the axis of metal tube; After setting the length of the metal tube needing cutting, the conveying of conveying registration mechanism, blank baffle plate 27 is arrived at the most with metal tube, one end of many metal tubes is blocked and is kept many one end with metal tube concordant by blank baffle plate 27, when making cutting mechanism cut metal tube, the length of the every root metal tube cut is consistent.
Further, the conveying of the metal tube after decaptitating for convenience, the outside of cutting mechanism is also provided with the second active roller bearing 23 and the second driven roller bearing 24, second active roller bearing 23 and the second active roller bearing 24 and rotates, and will how to be fed forward with metal tube.
The pan feeding cylinder that described material feeding baffle structure comprises material feeding baffle 13 and drives material feeding baffle 13 to be elevated; When material feeding baffle 13 declines, because swash plate 12 is obliquely installed, metal tube relies on self gravitation to slide on base plate 11 from swash plate 12, when the metal tube on base plate reaches the quantity of setting, pan feeding air cylinder driven material feeding baffle 13 rises, swash plate 12 and base plate 11 are separated, prevents metal tube to continue to slide on base plate 11.
Described material feeding baffle 12 place is provided with the counter for adding up metal tube quantity, and statistics is convenient.
Described base plate 11 near one end of swash plate 12 higher than the one end away from swash plate 12; Slide on base plate 11 for convenience of metal tube, angle between base plate 11 and horizontal plane is 0 ~ 10 degree, and the angle between swash plate 12 and horizontal plane is 0 ~ 20 degree, concrete, can be angle between base plate 11 and horizontal plane be 0 degree, the angle between swash plate 12 and horizontal plane be 10 degree; Or can also be angle between base plate 11 and horizontal plane be 5 degree, the angle between swash plate 12 and horizontal plane be 15 degree; Or can also be angle between base plate 11 and horizontal plane be 10 degree, the angle between swash plate 12 and horizontal plane be 20 degree; Or or can also be angle between base plate 11 and horizontal plane be 10 degree, the angle between swash plate 12 and horizontal plane is 10 degree.
Carry to cut end 14 for convenience of metal tube, described base plate 11 is arranged at intervals with the driven roller bearing 25 of multiple base plate.
Production line automatic metal pipe cutter sweep of the present invention operationally, the first step is for removing tube head, due to can burr be produced when front is cut, direct alignment cutting can cause part metals pipe tube head defective, therefore need to remove tube head 2 ~ 5mm, production line successively produces longer metal tube, first the swash plate 12 in the frame 10 of production line automatic metal pipe cutter sweep of the present invention is entered, when reaching the metal tube of magnitude setting, material feeding baffle 13 moves down, decaptitate on baffle plate 26 simultaneously and move, metal tube enters and transmits registration mechanism 2.Under the effect of active roller bearing and driven roller bearing, snap to baffle plate 26 of decaptitating, lower clamp 33 moves, by how be pressed between upper fixture 32 and lower clamp 33 with metal tube and cut for cutting knife 31, this process, the second active roller bearing 23 and the second driven roller bearing 24 not yet contacting metal pipe.After having cut, lower clamp 33 and baffle plate 26 of decaptitating move down, and unclamp many metal tubes; Meanwhile, tube head meeting nature on the base plate 11 having constant slope of the burr removed tumbles ash can and collects.
As described in Figure 2, when production line automatic metal pipe cutter sweep of the present invention formally cuts, transmit registration mechanism 2 to work, many metal tube transmission are snapped to blank baffle plate 27, lower clamp 33 moves, metal tube is clamped between upper fixture 32 and lower clamp 33 and cuts, after having cut for cutting knife 31, lower clamp 33 moves down, and unclamps many metal tubes; The first time formal metal tube cut meeting nature on the base plate 11 having constant slope tumbles finished product box and collects; Repeat this process, complete all cuttings.
As described in Figure 3, during production line automatic metal pipe cutter sweep Pipe Cutting tail of the present invention, owing to going the existence of tube head burr, the metal tube that formally cutting is last is different in size, needs pipe tail, makes Cutting Length strict conformance.Transmit registration mechanism 2 to work, metal tube transmission also snaps to blank baffle plate 27, lower clamp 33 moves, metal tube is clamped between upper fixture 32 and lower clamp 33 and cuts for cutting knife 31, after having cut, lower clamp 33 moves down, and unclamps many metal tubes, this process, the first active roller bearing 21 and the first driven roller bearing 22 not contacting metal pipe.The pipe tail removed meeting nature in the frame 1 having constant slope tumbles ash can and collects, and the last many metal tubes formally cut meeting nature on the base plate 11 having constant slope tumbles finished product box and collects.Meanwhile, when the metal tube of the band cutting on swash plate 12 reaches the quantity of setting, material feeding baffle 13 moves down, decaptitate on baffle plate 27 simultaneously and move, metal tube enters and transmits registration mechanism 2, repeats above-mentioned three steps, constantly carry out the cutting of production line batches of metal pipe, realize production line metal tube and automatically cut.
Feed mechanism 1 material loading, many metal tubes to be cut are transported to blank end by conveying registration mechanism, metal tube aligns by baffle mechanism of decaptitating, material cutting mechanism by one end of metal tube cutting concordant after, conveying registration mechanism continues to be fed forward metal tube to blank baffle arrangement place, material cutting mechanism repeatedly cuts metal tube, achieves the automatic aligning cutting of many metal tubes, improves production efficiency.
Above-described detailed description of the invention; object of the present invention, technical scheme and beneficial effect are further described; be understood that; the foregoing is only the specific embodiment of the present invention; be not limited to the present invention; within the spirit and principles in the present invention all, any amendment made, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. production line automatic metal pipe cutter sweep, comprises frame, it is characterized in that: frame is provided with feed mechanism, conveying registration mechanism and cutting mechanism; The swash plate that feed mechanism comprises base plate and is connected with base plate, swash plate is away from one end of base plate higher than the one end be connected with base plate, and be provided with material feeding baffle structure between base plate and swash plate, base plate comprises cut end and delivery end, and delivery end is higher than cut end; Conveying registration mechanism comprises the first initiatively roller bearing, the first driven roller bearing and be arranged on the baffle arrangement of decaptitating in the first initiatively outside of roller bearing and the first driven roller bearing, and baffle arrangement of decaptitating is positioned at the inner side of cutting mechanism; Also comprise the blank baffle arrangement in the outside being arranged on cutting mechanism.
2. production line automatic metal pipe cutter sweep as claimed in claim 1, it is characterized in that: also comprise controller, described feed mechanism, conveying mechanism and cutting mechanism are connected with controller respectively.
3. production line automatic metal pipe cutter sweep as claimed in claim 1, it is characterized in that: described cutting mechanism comprises fixture, lower clamp and cutting knife, upper fixture is provided with cutting knife groove, cutting knife is positioned at cutting knife groove.
4. production line automatic metal pipe cutter sweep as claimed in claim 3, it is characterized in that: described lower clamp is provided with baffle plate groove, described baffle arrangement of decaptitating comprises decaptitate baffle plate and driving and to decaptitate the cylinder of decaptitating of baffle plate lifting, and baffle plate of decaptitating is positioned at baffle plate groove.
5. production line automatic metal pipe cutter sweep as claimed in claim 1, is characterized in that: the driving cylinder that described blank baffle arrangement comprises blank baffle plate and drives blank baffle plate to move horizontally along the axis of metal tube.
6. production line automatic metal pipe cutter sweep as claimed in claim 1, is characterized in that: also comprise and be arranged on initiatively roller bearing and the second driven roller bearing of second outside cutting mechanism.
7. production line automatic metal pipe cutter sweep as claimed in claim 1, is characterized in that: described material feeding baffle structure comprises material feeding baffle and drives the pan feeding cylinder of material feeding baffle lifting.
8. production line automatic metal pipe cutter sweep as claimed in claim 7, is characterized in that: described material feeding baffle place is provided with the counter for adding up metal tube quantity.
9. production line automatic metal pipe cutter sweep as claimed in claim 1, is characterized in that: described base plate near one end of swash plate higher than the one end away from swash plate; Angle between described base plate and horizontal plane is 0 ~ 10 degree, and the angle between described swash plate and horizontal plane is 0 ~ 20 degree.
10. production line automatic metal pipe cutter sweep as claimed in claim 1, is characterized in that: described base plate is arranged at intervals with the driven roller bearing of multiple base plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510671213.1A CN105215462B (en) | 2015-10-13 | Production line automatic metal pipe cutter device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510671213.1A CN105215462B (en) | 2015-10-13 | Production line automatic metal pipe cutter device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105215462A true CN105215462A (en) | 2016-01-06 |
| CN105215462B CN105215462B (en) | 2018-08-31 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106624136A (en) * | 2016-12-23 | 2017-05-10 | 济南华信自动化工程有限公司 | Full-automatic sawing device with pressing function |
| CN108188816A (en) * | 2017-12-28 | 2018-06-22 | 高邮市明源照明科技有限公司 | A kind of square tube batch cutting machine |
| CN109227720A (en) * | 2018-09-30 | 2019-01-18 | 广西民族大学 | A kind of transverse direction sugarcane cuts the automatic cutting platform of kind of machine |
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| CN103252529A (en) * | 2013-04-27 | 2013-08-21 | 金华市亚虎工具有限公司 | Automatic pipe cutter |
| CN203900605U (en) * | 2014-07-03 | 2014-10-29 | 江苏承中和高精度钢管制造有限公司 | Automatic steel pipe cutting device |
| CN204234865U (en) * | 2014-10-17 | 2015-04-01 | 新疆东方信达电气有限公司 | A kind of steel pipe cutting machine |
| CN104889474A (en) * | 2015-05-28 | 2015-09-09 | 南京皓威机械有限公司 | Pipe cutting device |
| CN104889482A (en) * | 2015-05-28 | 2015-09-09 | 苏州亚思科精密数控有限公司 | Automatic pipe fitting cutting equipment and cutting method thereof |
| CN205309427U (en) * | 2015-10-13 | 2016-06-15 | 张家港市星光精密制管厂 | Automatic tubular metal resonator cutting device of production line |
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2010064177A (en) * | 2008-09-10 | 2010-03-25 | Honda Motor Co Ltd | Cutting device for metal thin sheet drum |
| CN102126045A (en) * | 2010-12-16 | 2011-07-20 | 济南玛钢钢管制造有限公司 | Automatic blanking machine for steel pipes |
| CN202910382U (en) * | 2012-08-21 | 2013-05-01 | 襄阳逸顺机电科技有限公司 | Automatic pipe cutting machine |
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| CN203900605U (en) * | 2014-07-03 | 2014-10-29 | 江苏承中和高精度钢管制造有限公司 | Automatic steel pipe cutting device |
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| CN205309427U (en) * | 2015-10-13 | 2016-06-15 | 张家港市星光精密制管厂 | Automatic tubular metal resonator cutting device of production line |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106624136A (en) * | 2016-12-23 | 2017-05-10 | 济南华信自动化工程有限公司 | Full-automatic sawing device with pressing function |
| CN106624136B (en) * | 2016-12-23 | 2019-01-11 | 济南华信自动化工程有限公司 | A kind of full-automatic saw cutting device with substrate hold-down function |
| CN108188816A (en) * | 2017-12-28 | 2018-06-22 | 高邮市明源照明科技有限公司 | A kind of square tube batch cutting machine |
| CN109227720A (en) * | 2018-09-30 | 2019-01-18 | 广西民族大学 | A kind of transverse direction sugarcane cuts the automatic cutting platform of kind of machine |
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