CN106567494A - Prefabricated outer wallboard and assembling method thereof - Google Patents

Prefabricated outer wallboard and assembling method thereof Download PDF

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Publication number
CN106567494A
CN106567494A CN201610943198.6A CN201610943198A CN106567494A CN 106567494 A CN106567494 A CN 106567494A CN 201610943198 A CN201610943198 A CN 201610943198A CN 106567494 A CN106567494 A CN 106567494A
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CN
China
Prior art keywords
wall panel
precast wall
bolt
post
connection
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Granted
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CN201610943198.6A
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Chinese (zh)
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CN106567494B (en
Inventor
赵晨
林伟
闵军
吴洁
仲心卓
雷斌
熊进刚
马勇
晏育松
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ZHONGHENG CONSTRUCTION GROUP Co.,Ltd.
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Nanchang University
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Publication of CN106567494A publication Critical patent/CN106567494A/en
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Publication of CN106567494B publication Critical patent/CN106567494B/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/049Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres completely or partially of insulating material, e.g. cellular concrete or foamed plaster
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/56Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/46Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls

Abstract

The invention discloses a prefabricated outer wallboard and an assembling method thereof. The prefabricated outer wallboard is characterized in that the integral prefabricated outer wallboard is prefabricated and produced by a factory according to the dimension regulated by a design drawing; the prefabricated outer wallboard is connected with an erection column through bolts; sliding bolts are arranged on the prefabricated outer wallboard, and connecting pieces are installed on the erection column in advance; and the space between the prefabricated outer wallboard and the erection column is filled with concrete and subjected to waterproof treatment. Compared with existing prefabricated outer wallboards, the prefabricated outer wallboard has the advantages that three-direction adjustment of the sliding bolts can be achieved, the accuracy is improved, the installation procedure is simplified, and the construction time is shortened. The prefabricated outer wallboard meets the development strategy of national energy conservation and emission reduction and building industrialization, and the problems that according to the production mode of traditional buildings, the building energy consumption is high, resource consumption and energy consumption are high, the technological content of the building industry is low, and the production efficiency is low are solved.

Description

A kind of precast wall panel and its assembly method
Technical field
The invention belongs to technical field of buildings, is related to a kind of precast wall panel, various steel constructions, framework are can be widely applied to Structural construction etc..
Background technology
From 1958 since first precast concrete wall panel house is built up in Beijing, precast concrete wall panel industrial development Rapidly.Although full assembled and assembled integral large panel building are built using precast concrete wall panel, can improve construction factory Change, mechanization degree, reduce situ wet operation, save live recruitment, overcome seasonal effect, shorten the construction cycle, and in advance Side fascia processed has become one of approach of building industrialization development.But so there is problems with the installation of precast wall panel times: Side fascia in-site installation mode is not inconsistent with calculation model for design, and Side fascia is installed and adjusts difficulty greatly, and Side fascia is connected heat with main body Bridge, Side fascia are seeped water with main body connecting portion.
The content of the invention
It is an object of the present invention to provide it is a kind of efficiently, easily precast wall panel and assembly method.The present invention is adopted and is added Gas concrete and prestressed anchor, ensure its shearing strength while precast wall panel is mitigated;Realized using slidingtype bolt Three-dimensional is moved, and is drastically increased degree of accuracy, is reduced difficulty of construction, accelerates construction speed and ensure that construction quality.
In order to solve the above problems and realize above-mentioned requirements, the present invention takes following technical solution.
(1)This precast wall panel is provided with anchor pole, threaded anchor pole cap, slidingtype bolt, bolt position-limited box, embedded box, groove living, Air entrained concrete fills wall body of wall, and mounting post, built-in connection in post, nut bore, nut inside connecting rod reinforce steel disc.
(2)This precast wall panel mainly passes through built-in connection in slidingtype bolt and post and air entrained concrete is filled wall wall Body is fixed in mounting post.Air entrained concrete filling wall body of wall is passed through anchor pole and threaded anchor pole cap and is integrated with embedded box link. In post, nut bore and reinforcing steel disc are linked by nut inside connecting rod and are integrated by built-in connection.
(3)This precast wall panel fills wall body of wall using air entrained concrete, and air entrained concrete insulation, heat-proof quality are good(Lead Hot coefficient:0.11):Its insulation, heat-proof quality are six times of glass, three times of clay, ten times of normal concrete;It is fire-retardant, resistance to Fire(Fire resisting in 4 hours):Air entrained concrete is inorganic matters, will not be burnt, and will not also produce harmful gass, heat conduction system at high temperature Number is little, and thermophoresis is slow, can effectively resist fire, and protect its structure not receive influence of fire;It is lightweight, high-strength:Density is common mixed 1/4, the 1/3 of clay brick of solidifying soil;Sound absorption, sound insulation value are good, and the air entrained concrete of different-thickness can reduce by 30~50 decibels Noise;Cubic compressive strength >=4mpa.The present invention adopts air entrained concrete, makes full use of which from heavy and light, intensity height, ductility The strong advantage of good, shock resistance.
(4)This precast wall panel uses prestressed anchor, improves precast wall panel shear resistance and intensity, and prestressed anchor Bar causes the globality of precast wall panel to improve, and the connection of embedded box and air entrained concrete filling wall body of wall is more firm.
(5)Pre-installation bolt position-limited box, living groove of the slidingtype bolt in bolt position-limited box in this precast wall panel embedded box Interior vertical direction movement is adjusted, and precast wall panel can be adjusted in the horizontal direction, realizes three-dimensional adjustment, is reduced pre- to producing The required precision of system, improves overall accuracy and efficiency of construction.
(6)The corresponding mounting post of this precast wall panel is provided with built-in connection in post, and nut bore will add with slidingtype bolt Gas Concrete Filled wall body of wall is fixed in mounting post, and nut inside connecting rod and reinforcing steel disc make built-in connection in post firmly put In mounting post.
(7)Air entrained concrete filling wall body of wall is fixed on installation with slidingtype bolt by nut bore by this precast wall panel On post, the part deadweight that air entrained concrete fills wall body of wall is transferred to into mounting post, reduces air entrained concrete filling wall body of wall pair The load of floor, weakens heat bridge effect.
The assembly method of precast wall panel, comprises the following steps:
1)Develop erection sequence figure.Size, quality mounting hanger during lifting first according to precast wall panel, by precast wall panel Suspender is moved to into wall top after being hung to ground;
2)Surveying setting-out is completed, according to the particular location line of the precast wall panel released, using cushion block special to prefabricated outer Wallboard carries out absolute altitude levelling;Every block of wallboard is placed(2 )Group cushion block, cushion block are individually positioned at component length direction 1/4, and are padded Doorway positions should be avoided in block position;
3)During hoisting prefabricated Side fascia, during lifting, each suspension centre answers uniform force, and lifting preferably use at the uniform velocity, and using it is slow rise, fast liter, The slow mode of operation put;
4)Precast wall panel bearing diagonal is installed, every piece of precast wall panel is fixed with two bearing diagonals, bearing diagonal is solid by special bolt It is scheduled on precast wall panel;
5)Adjust slidingtype bolt(3), realize that perpendicularity is adjusted.With spanner by slidingtype bolt(3)Precession nut bore(10);
6)The default joint gap on each side of precast wall panel is checked, after completing overall assembly connection, in precast wall panel and peace Default wide seam between dress post, floor carries out the cementation of fissures process of concrete and completes structurally waterproof.
The present invention has advantages below:
1st, it is economical:Air entrained concrete is light material, conducts oneself with dignity little, can reduce load-carrying members materials;Slidingtype bolt realizes three-dimensional Adjustment, simplifies construction, shortens the completion time of project, increases profit margin.
2nd, it is convenient:Aerated concrete products size is accurate, lightweight, is readily transported, lifts, and precast wall panel is when mounted Using dry construction method, and this precast wall panel mounting process is easy, efficient, can effectively improve overall accuracy and quality.
3rd, environmental protection:Under air entrained concrete high temperature and small gas independent in harmful substance, and body of wall will not be discharged in fire Bubble, makes air entrained concrete have certain impermeability, can prevent the infiltration of gas and water.
Description of the drawings
Fig. 1 is precast wall panel embedded box interior three-dimensional schematic diagram.
Fig. 2 is precast wall panel embedded box entirety schematic three dimensional views.
Fig. 3 is precast wall panel entirety schematic three dimensional views.
Fig. 4 is mounting post installation diagram.
Fig. 5 is built-in fitting schematic three dimensional views in post.
Specific embodiment
It is understandable to become apparent from present disclosure, it is described further below in conjunction with the drawings and specific embodiments.
Technology contents for the present invention, feature and effect, are coordinating the detailed of the preferred embodiment below with reference to schema Can clearly appear from explanation.By the explanation to specific embodiment, the present invention can be had relatively go deep into and specific understanding, but Institute's accompanying drawings are only for reference and purposes of discussion, not for being any limitation as to the present invention.
As Figure 1-5, a kind of precast wall panel, this precast wall panel are provided with anchor pole(1), threaded anchor pole cap(2), slide Formula bolt(3), bolt position-limited box(4), embedded box(5), groove living(6), air entrained concrete filling wall body of wall(7), mounting post(8), Built-in connection in post(9), nut bore(10), nut inside connecting rod(11), reinforce steel disc(12);Precast wall panel passes through slidingtype Bolt(3)With built-in connection in post(9)Air entrained concrete is filled into wall body of wall(7)It is fixed on mounting post(8)On, aerating coagulation Soil filling wall body of wall(7)By anchor pole(1)With threaded anchor pole cap(2)With embedded box(5)Link is integrated, built-in connection in post (9)By nut inside connecting rod(11)By nut bore(10)With reinforcing steel disc(12)Link is integrated.
Precast wall panel two sides are respectively provided with two embedded boxes(5), embedded box(5)Using galvanized steel plain sheet, embedded box(5) Wall body of wall is filled with air entrained concrete(7)By anchor pole(1)With threaded anchor pole cap(2)It is fixed;Embedded box(5)Lateral surface is arranged lives Groove(6), groove living(6)On the centrage of precast wall panel side, and groove living(6)It is shaped as strip or ellipse, width For slidingtype bolt(3)Diameter;Embedded box(5)Interior installation bolt position-limited box(4), using galvanized steel plain sheet, bolt position-limited box(4) With embedded box(5)By being welded connection;Slidingtype bolt(3)It is placed in bolt position-limited box(4)It is interior, and bolt position-limited box(4)Depth Spend for slidingtype bolt(3)Length;Precast wall panel and mounting post(8)By slidingtype bolt(3)With pre-buried connection in post Part(9)It is fixed, mounting post(8)Upper pre-installation and two embedded boxes of precast wall panel two sides(5)It is pre-buried in corresponding post Connector(9);Built-in connection(9)Including nut bore(10), two pieces nut inside connecting rods(11), reinforce steel disc(12);Two spiral shells Female inside connecting rod(11)With reinforcing steel disc(12)By being welded connection, fixed, nut inside connecting rod(11)Diameter is slightly larger than nut bore (10), and nut inside connecting rod(11)Centrage and nut bore(10)Centrage is in same straight line.Precast wall panel is mixed using aerating Solidifying soil filling wall body of wall(7), with siliceous material and calcareous material as primary raw material, mix foaming agent(Aluminium powder), through dispensing, stir Mix, pour into a mould, precuring, cutting, steam pressure, the technical process such as maintenance make light porous silicate product;Built-in connection in post(9) Including two nut bore(10), two nut inside connecting rods(11)With three reinforcing steel discs(12);Built-in connection in post(9)Including Two nut bore(10), two nut inside connecting rods(11)With three reinforcing steel discs(12);Three reinforcing steel discs(12)Prolong in nut Connecting rod(11)It is evenly distributed, nut inside connecting rod(11)Through middle reinforcing steel disc(12), reinforce steel disc(12)Connect with nut Bar(11)By being welded connection.
The present invention is precast wall panel and its assembly method, requires according to Building Design, enters in factory according to construction drawing Row precast wall panel is poured, wherein prestressed anchor(1)Pre-installed using pre-tensioning system, in factory's humidity 95%, 20 DEG C of temperature The lower form removal in 7 days of standard conditions of left and right, persistently conserves 28 days, after reaching intensity, is transported to job site.Built-in connection in post (9)It is pre-installed on mounting post(8)It is interior, formwork is carried out at the construction field (site), is conserved, the operation such as dismounting.
The installation method of precast wall panel of the present invention, comprises the following steps:
1)Develop erection sequence figure.Size, quality mounting hanger during lifting first according to precast wall panel, by precast wall panel Suspender is moved to into wall top after being hung to ground.
2)Surveying setting-out is completed, according to the particular location line of the precast wall panel released, using cushion block special to pre- Side fascia processed carries out absolute altitude levelling;Every block of wallboard places 2 groups of cushion blocks, and cushion block is individually positioned at component length direction 1/4, and Doorway positions should be avoided in cushion block position.
3)During hoisting prefabricated Side fascia, during lifting, each suspension centre answers uniform force, lifting preferably to use at the uniform velocity, and slow of employing, It is fast to rise, delay the mode of operation put.
4)Precast wall panel bearing diagonal is installed, every piece of precast wall panel is fixed with two bearing diagonals, and bearing diagonal is by special spiral shell Bolt is fixed on precast wall panel.
5)Adjust slidingtype bolt(3), realize that perpendicularity is adjusted.With spanner by slidingtype bolt(3)Precession nut bore (10).
6)The default joint gap on each side of precast wall panel is checked, after completing overall assembly connection, in precast wall panel Default wide seam between mounting post, floor carries out the cementation of fissures process of concrete and completes structurally waterproof.
The above is only the preferred embodiment of the present invention, it should be pointed out that:For the ordinary skill people of the art For member, under the premise without departing from the principles of the invention, some improvement and polishing can also be made, these improve and polish also should It is considered as protection scope of the present invention.

Claims (5)

1. a kind of precast wall panel, it is characterised in that:This precast wall panel is provided with anchor pole(1), threaded anchor pole cap(2), slidingtype Bolt(3), bolt position-limited box(4), embedded box(5), groove living(6), air entrained concrete filling wall body of wall(7), mounting post(8), post Interior built-in connection(9), nut bore(10), nut inside connecting rod(11), reinforce steel disc(12);Precast wall panel passes through slidingtype spiral shell Bolt(3)With built-in connection in post(9)Air entrained concrete is filled into wall body of wall(7)It is fixed on mounting post(8)On, air entrained concrete Filling wall body of wall(7)By anchor pole(1)With threaded anchor pole cap(2)With embedded box(5)Link is integrated, built-in connection in post (9)By nut inside connecting rod(11)By nut bore(10)With reinforcing steel disc(12)Link is integrated;Distinguish precast wall panel two sides Two embedded boxes are set(5), embedded box(5)Using galvanized steel plain sheet, embedded box(5)Wall body of wall is filled with air entrained concrete(7)It is logical Cross anchor pole(1)With threaded anchor pole cap(2)It is fixed;Embedded box(5)Lateral surface arranges groove living(6), groove living(6)Positioned at precast wall panel On the centrage of side, and groove living(6)Strip or ellipse are shaped as, width is slidingtype bolt(3)Diameter;Embedded box (5)Interior installation bolt position-limited box(4), using galvanized steel plain sheet, bolt position-limited box(4)With embedded box(5)By being welded connection;Slide Formula bolt(3)It is placed in bolt position-limited box(4)It is interior, and bolt position-limited box(4)Depth be slidingtype bolt(3)Length;It is prefabricated Side fascia and mounting post(8)By slidingtype bolt(3)With built-in connection in post(9)It is fixed, mounting post(8)It is upper pre-installation with Two embedded boxes of precast wall panel two sides(5)Built-in connection in corresponding post(9);Built-in connection(9)Including spiral shell Female hole(10), two pieces nut inside connecting rods(11), reinforce steel disc(12);Two nut inside connecting rods(11)With reinforcing steel disc(12)Pass through Electric welding connection, fixed, nut inside connecting rod(11)Diameter is slightly larger than nut bore(10), and nut inside connecting rod(11)Centrage and nut Hole(10)Centrage is in same straight line.
2. precast wall panel according to claim 1, it is characterised in that:Precast wall panel fills wall using air entrained concrete Body of wall(7), with siliceous material and calcareous material as primary raw material, mix foaming agent(Aluminium powder), through dispensing, stirring, cast, pre- The technical processs such as foster, cutting, steam pressure, maintenance make light porous silicate product.
3. precast wall panel according to claim 1, it is characterised in that:Built-in connection in post(9)Including two nuts Hole(10), two nut inside connecting rods(11)With three reinforcing steel discs(12).
4. according to claim(1)Described precast wall panel, it is characterised in that:Three reinforcing steel discs(12)Prolong nut inside connecting rod (11)It is evenly distributed, nut inside connecting rod(11)Through middle reinforcing steel disc(12), reinforce steel disc(12)With nut inside connecting rod (11)By being welded connection.
5. the assembly method of precast wall panel, comprises the following steps:
1)Erection sequence figure is developed, size, quality mounting hanger during lifting first according to precast wall panel, by precast wall panel Suspender is moved to into wall top after being hung to ground;
2)Surveying setting-out is completed, according to the particular location line of the precast wall panel released, using cushion block special to prefabricated outer Wallboard carries out absolute altitude levelling;Every block of wallboard is placed(2 )Group cushion block, cushion block are individually positioned at component length direction 1/4, and are padded Doorway positions should be avoided in block position;
3)During hoisting prefabricated Side fascia, during lifting, each suspension centre answers uniform force, and lifting preferably use at the uniform velocity, and using it is slow rise, fast liter, The slow mode of operation put;
4)Precast wall panel bearing diagonal is installed, every piece of precast wall panel is fixed with two bearing diagonals, bearing diagonal is solid by special bolt It is scheduled on precast wall panel;
5)Adjust slidingtype bolt(3), realize that perpendicularity is adjusted;With spanner by slidingtype bolt(3)Precession nut bore(10);
6)The default joint gap on each side of precast wall panel is checked, after completing overall assembly connection, in precast wall panel and peace Default wide seam between dress post, floor carries out the cementation of fissures process of concrete and completes structurally waterproof.
CN201610943198.6A 2016-10-26 2016-10-26 A kind of prefabricated outer wall panel and its assembly method Active CN106567494B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108265857A (en) * 2018-01-24 2018-07-10 安徽宝润环保节能建材有限公司 A kind of assembling structure of light cellular partition board
CN111608291A (en) * 2020-05-22 2020-09-01 雷香梅 Energy-conserving building cavity wall body is stabilized to modularization and location structure thereof
CN115434526A (en) * 2022-09-26 2022-12-06 北京城建远东建设投资集团有限公司 Assembly type building PCF board installation and positioning construction method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07158201A (en) * 1993-12-02 1995-06-20 Sekisui Plastics Co Ltd Base for hollow concrete slab
CN102535739A (en) * 2012-03-05 2012-07-04 沈汉杰 Prefabricated module board body and outer wall system of curtain wall type building as well as construction method of outer wall system
CN102808450A (en) * 2012-08-28 2012-12-05 初明进 Assembled monolithic shear wall building structure and construction method thereof
CN203174810U (en) * 2012-12-10 2013-09-04 吴淑环 Bearing-and-leaning type installed assembly wall body
CN206289850U (en) * 2016-10-26 2017-06-30 南昌大学 A kind of precast wall panel

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07158201A (en) * 1993-12-02 1995-06-20 Sekisui Plastics Co Ltd Base for hollow concrete slab
CN102535739A (en) * 2012-03-05 2012-07-04 沈汉杰 Prefabricated module board body and outer wall system of curtain wall type building as well as construction method of outer wall system
CN102808450A (en) * 2012-08-28 2012-12-05 初明进 Assembled monolithic shear wall building structure and construction method thereof
CN203174810U (en) * 2012-12-10 2013-09-04 吴淑环 Bearing-and-leaning type installed assembly wall body
CN206289850U (en) * 2016-10-26 2017-06-30 南昌大学 A kind of precast wall panel

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108265857A (en) * 2018-01-24 2018-07-10 安徽宝润环保节能建材有限公司 A kind of assembling structure of light cellular partition board
CN111608291A (en) * 2020-05-22 2020-09-01 雷香梅 Energy-conserving building cavity wall body is stabilized to modularization and location structure thereof
CN115434526A (en) * 2022-09-26 2022-12-06 北京城建远东建设投资集团有限公司 Assembly type building PCF board installation and positioning construction method

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Address after: 330038 no.388 Lijing Road, Honggutan District, Nanchang City, Jiangxi Province

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