CN106544135A - 一种蒙乃尔400合金磨削加工工艺润滑剂组合物 - Google Patents

一种蒙乃尔400合金磨削加工工艺润滑剂组合物 Download PDF

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CN106544135A
CN106544135A CN201610966098.5A CN201610966098A CN106544135A CN 106544135 A CN106544135 A CN 106544135A CN 201610966098 A CN201610966098 A CN 201610966098A CN 106544135 A CN106544135 A CN 106544135A
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黄福川
马骁飞
韦开焕
陈彪
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Guangxi University
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Abstract

本发明公开了一种蒙乃尔400合金磨削加工工艺润滑剂组合物，采用66％的HVIH5和34％的已二酸酯复合作为基础油，配合多种复合添加剂。包括：抗氧剂、金属减活剂、油性剂、摩擦改进剂、极压剂、抗磨剂、防锈剂、分散剂、抗泡剂、抗乳化剂、抗氧抗腐剂、催冷剂等。本发明的组合物具有良好的冷却性、润滑性、扩散性、清洗性、防锈性、抗氧防腐性、低挥发性、低烟雾以及热容量大。

Description

一种蒙乃尔400合金磨削加工工艺润滑剂组合物
技术领域
本发明一种蒙乃尔400合金磨削加工工艺润滑剂组合物属于金属加工润滑剂领域。
背景技术
蒙乃尔合金又称镍合金，是一种以金属镍为基体添加铜、铁、锰等其它元素而成的合金。蒙乃尔合金耐腐蚀性好，呈银白色，适合作边丝材料。
蒙乃尔400合金的组织为高强度的单相固溶体，单相奥氏体组织，它是一种用量最大、用途最广、综合性能极佳的耐蚀合金。此合金在氢氟酸和氟气介质中具有优异的耐蚀性，对热浓碱液也有优良的耐蚀性。同时还耐中性溶液、水、海水、大气、有机化合物等的腐蚀。该合金的一个重要特征是一般不产生应力腐蚀裂纹，切削性能良好。
磨削液是一种用在金属磨削加工过程中，用来冷却和润滑刀具与加工件的工业用液体。金属切削是重要的机械加工手段，按其所用切削工具类型可分为两大类。一类是用刀具进行切削加工，如车削、钻削、镗削、铣削、创削和拉削等；另一类是用磨料进行的磨削加工，如磨削、珩削、研削和超精研加工等。按加工苛刻程度排列，切削加工可分为16种，其中磨削排名第一。切削润滑剂以使用上分为两大类，即切削润滑剂和磨削润滑剂，都需要有良好的冷却和润滑效果，但两种加工方式存在着根本的不同。在磨削加工中，磨削速度高达1000r/min以上，温度超过1100℃，因此要求有更高的冷却性能；另外，磨具(如砂轮)孔隙容易堵塞，也因此需要更高的清净性。
发明内容
本发明要解决的技术问题是提供一种具有良好的冷却性、润滑性、扩散性、清洗性、防锈性、抗氧防腐性、低挥发性、低烟雾以及热容量大的蒙乃尔400合金磨削加工工艺润滑剂组合物。
本发明通过如下技术方案解决上述技术问题：
一种蒙乃尔400合金磨削加工工艺润滑剂组合物，采用质量比66％的HVIH5和34％的已二酸酯复合作为基础油，配合多种复合添加剂，其各自质量百分数的成分组成：
以上各组分的质量百分比总和是100％。
抗氧剂是质量比50％的酚脂型抗氧剂T508和50％的N-萘基-α-萘胺复合；
金属减活剂是苯三唑衍生物T551。
油性剂是糠油；
摩擦改进剂是二烷基二硫代磷酸氧钼T462。
极压剂是氯化石蜡T502；
抗磨剂是硫代磷酸胺盐T307。
防锈剂是质量比67％的石油磺酸钠T701和33％的N-油酰基氨酸十八铵盐复合；
分散剂是聚异丁烯丁二酰亚胺T155。
抗泡剂是苯基硅油；
抗乳化剂是聚醚类高分子化合物DL32。
抗氧抗腐剂是二烷二硫代氨基甲酸酯。
催冷剂是中碱值合成磺酸钙T105。
本发明的显著优点：本发明的组合物具有良好的冷却性、润滑性(极压抗磨承载性)、扩散性、清洗性、防锈性、抗氧防腐性、低挥发性、低烟雾以及热容量大。
具体实施方式
实施例1：
将以下各组分按下列质量百分比调和而成：
组分 质量百分比含量
质量比66％的HVIH5和34％的已二酸酯复合 余量
质量比50％的酚脂型抗氧剂(T508)和50％的N-萘基-α-萘胺复合 0.08％
苯三唑衍生物(T551) 0.12％
糠油 5.26％
二烷基二硫代磷酸氧钼(T462) 0.4％
氯化石蜡(T502) 3.23％
硫代磷酸胺盐(T307) 3.2％
质量比67％的石油磺酸钠(T701)和33％的N-油酰基氨酸十八铵盐复合 0.14％
聚异丁烯丁二酰亚胺(T155) 1.27％
苯基硅油 20ppm
聚醚类高分子化合物(DL32) 0.13％
二烷二硫代氨基甲酸酯 1.02％
中碱值合成磺酸钙(T105) 1.15％
以上各组分质量百分比含量总和为100％。
实施例2：
将以下各组分按下列质量百分比调和而成：
组分 质量百分比含量
质量比66％的HVIH5和34％的已二酸酯复合 余量
质量比50％的酚脂型抗氧剂(T508)和50％的N-萘基-α-萘胺复合 0.28％
苯三唑衍生物(T551) 0.52％
糠油 7.27％
二烷基二硫代磷酸氧钼(T462) 0.49％
氯化石蜡(T502) 5.23％
硫代磷酸胺盐(T307) 3.9％
质量比67％的石油磺酸钠(T701)和33％的N-油酰基氨酸十八铵盐复合 0.24％
聚异丁烯丁二酰亚胺(T155) 3.27％
苯基硅油 25ppm
聚醚类高分子化合物(DL32) 0.23％
二烷二硫代氨基甲酸酯 1.42％
中碱值合成磺酸钙(T105) 1.25％
以上各组分质量百分比含量总和为100％。
实施例3：
将以下各组分按下列质量百分比调和而成：
组分 质量百分比含量
质量比66％的HVIH5和34％的已二酸酯复合 余量
质量比50％的酚脂型抗氧剂(T508)和50％的N-萘基-α-萘胺复合 0.18％
苯三唑衍生物(T551) 0.42％
糠油 6.26％
二烷基二硫代磷酸氧钼(T462) 0.37％
氯化石蜡(T502) 4.26％
硫代磷酸胺盐(T307) 3.6％
质量比67％的石油磺酸钠(T701)和33％的N-油酰基氨酸十八铵盐复合 0.24％
聚异丁烯丁二酰亚胺(T155) 2.27％
苯基硅油 30ppm
聚醚类高分子化合物(DL32) 0.23％
二烷二硫代氨基甲酸酯 1.32％
中碱值合成磺酸钙(T105) 1.75％
以上各组分质量百分比含量总和为100％。
实施例3产品的主要技术指标：
实施例2产品的主要技术指标：
实施例1产品的主要技术指标：

Claims (7)

1.一种蒙乃尔400合金磨削加工工艺润滑剂组合物，其特征在于：采用质量比66％的HVIH5和34％的已二酸酯复合作为基础油，配合多种复合添加剂，其各自质量百分数的成分组成：
组分 质量百分比含量 基础油 余量 抗氧剂 0.06％～0.3％ 金属减活剂 0.1％～0.6％ 油性剂 5.0％～8.0％ 摩擦改进剂 0.3％～0.5％ 极压剂 3.0％～6.0％ 抗磨剂 3.0％～4.0％ 防锈剂 0.06％～0.3％ 分散剂 1.0％～4.0％ 抗泡剂 10～50ppm 抗乳化剂 0.1％～0.3％ 抗氧抗腐剂 0.6％～1.5％ 催冷剂 1.0％～3.0％
以上各组分的质量百分比总和是100％。
2.如权利要求1所述的一种蒙乃尔400合金磨削加工工艺润滑剂组合物，其特征在于抗氧剂是质量比50％的酚脂型抗氧剂T508和50％的N-萘基-α-萘胺复合；金属减活剂是苯三唑衍生物T551。
3.如权利要求1所述的一种蒙乃尔400合金磨削加工工艺润滑剂组合物，其特征在于油性剂是糠油；摩擦改进剂是二烷基二硫代磷酸氧钼T462。
4.如权利要求1所述的一种蒙乃尔400合金磨削加工工艺润滑剂组合物，其特征在于极压剂是氯化石蜡T502；抗磨剂是硫代磷酸胺盐T307。
5.如权利要求1所述的一种蒙乃尔400合金磨削加工工艺润滑剂组合物，其特征在于防锈剂是质量比67％的石油磺酸钠T701和33％的N-油酰基氨酸十八铵盐复合；分散剂是聚异丁烯丁二酰亚胺T155。
6.如权利要求1所述的一种蒙乃尔400合金磨削加工工艺润滑剂组合物，其特征在于抗泡剂是苯基硅油；抗乳化剂是聚醚类高分子化合物DL32。
7.如权利要求1所述的一种蒙乃尔400合金磨削加工工艺润滑剂组合物，其特征在于抗氧抗腐剂是二烷二硫代氨基甲酸酯；催冷剂是中碱值合成磺酸钙T105。
CN201610966098.5A 2016-11-04 2016-11-04 一种蒙乃尔400合金磨削加工工艺润滑剂组合物 Pending CN106544135A (zh)

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