CN106543536A - A kind of demagnetization water-proof anti-aging insulating materials - Google Patents
A kind of demagnetization water-proof anti-aging insulating materials Download PDFInfo
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- CN106543536A CN106543536A CN201610946513.0A CN201610946513A CN106543536A CN 106543536 A CN106543536 A CN 106543536A CN 201610946513 A CN201610946513 A CN 201610946513A CN 106543536 A CN106543536 A CN 106543536A
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- added
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- demagnetization
- deionized water
- insulating materials
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
- H01B3/441—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/202—Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/14—Polymer mixtures characterised by other features containing polymeric additives characterised by shape
- C08L2205/16—Fibres; Fibrils
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/06—Properties of polyethylene
- C08L2207/066—LDPE (radical process)
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- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Organic Insulating Materials (AREA)
Abstract
The invention discloses a kind of demagnetization water-proof anti-aging insulating materials, is made up of the raw material of following weight portion:Low density polyethylene (LDPE) 40 45, APP 11 13, OP100.3 0.5, tetraethyl orthosilicate 12 15, suede cotton fiber 11 13, kaolin 68, butyl methacrylate 3.5 5, disodium 4-dodecyl-2,4 '-oxydibenzenesulfonate 1.2 1.4, hydroxypropyl methyl cellulose 2.8 3, PVAC resin emulsion 35, EP rubbers 89, polyisocyanates 13 15, coarse whiting 9 11, sodium pyrophosphate 0.6 0.8, appropriate absolute ethyl alcohol, appropriate deionized water;Cable prepared by the present invention has very strong seawater corrosion resistance ageing properties, and with excellent watertightness, waterproof, corrosion-resistant, oil resistant, fire-retardant, shock resistance, preparation process is simple is worthy to be popularized.
Description
Technical field
The present invention relates to CABLE MATERIALS technical field, more particularly to a kind of demagnetization water-proof anti-aging insulating materials.
Background technology
Low density polyethylene (LDPE) is as viscosity in process is relatively low and in drawing process has high fondant-strength same
When also have both not available for the conventional materials such as extremely strong resistance to chemical attack, acid and alkali-resistance, oil resistant, the nontoxic, long service life of light weight
It is advantage, therefore its range of application is throughout development and the various aspects of people's lives of national economy, such as electric wire, defeated
Send pipeline, automotive trim and construction material etc..But the oxygen index value of polyethylene is low, inflammable, and under field conditions (factors), with regard to energy
Conflagration, thermal discharge are big, worse with molten drop behavior, may cause spot fire, and also can when being thermally decomposed
A large amount of toxic and harmfuls are volatilized, people life property safety is threatened, and resistance to water is also poor, cause its application to be received
To restriction.So needing fire-retardant to which, and water resistance is improved, reduce the probability that fire hazard occurs, therefore which is carried out fire-retardant
Process is particularly important.
《The preparation of expansible fire retardant low-density polyethylene and its performance study》One literary author is poly- for current low-density
There is the technical barrier of poor water resistance during vinyl material halogen-free flameproof, using macromolecular carbon forming technology and encapsulation skill
The mode that art combines, development of new is water-fast halogen-free expanded flame-retardant LDPE Composite, wherein carbon forming agent select three
The APP of piperazine analog derivative CFA, dehydrating agent and foaming agent from Silica hydrogel parcel, this new low density polyethylene (LDPE) material
Material not only has higher thermal stability and fire resistance, while also overcoming the difficulty of poor water resistance.Although present invention solution
Low density polyethylene fire retardant of having determined is poor, the problem of poor water resistance, improves polyethylene safety coefficient in use, but
Be low density polyethylene (LDPE) however for high pressure field direct current cables in running, the low conductivity characteristic of polyethylene is caused
The space charge of accumulated inside is difficult to spread, and causes the Severe distortion of local field strength, especially when there is temperature in oepration at full load
During Gradient Effect, this phenomenon is even more serious, when surface of insulating layer local field strength reaches certain value, will cause shelf depreciation,
The insulation ag(e)ing phenomenon such as resinification, substantially reduces the service life of cable, to this improve polyethylene anti-flaming, water resistance it is same
When, improve its insulating properties and particularly seem urgent.
The content of the invention
The object of the invention is exactly for the defect for making up prior art, there is provided a kind of demagnetization water-proof anti-aging insulating materials.
The present invention is achieved by the following technical solutions:
A kind of demagnetization water-proof anti-aging insulating materials, is made up of the raw material of following weight portion:Low density polyethylene (LDPE) 40-45,
APP 11-13, OP100.3-0.5, tetraethyl orthosilicate 12-15, suede cotton fiber 11-13, kaolin 6-8, methacrylic acid
Butyl ester 3.5-5, disodium 4-dodecyl-2,4 '-oxydibenzenesulfonate 1.2-1.4, hydroxypropyl methyl cellulose 2.8-3, polyvinyl acetate resin
Emulsion 3-5, EP rubbers 8-9, polyisocyanates 13-15, coarse whiting 9-11, sodium pyrophosphate 0.6-0.8, appropriate absolute ethyl alcohol, go
Ion appropriate amount of water.
A kind of demagnetization water-proof anti-aging insulating materials, is made up of step in detail below:
(1)By deionized water and absolute ethyl alcohol in mass ratio 1:2 are added in flask, warming while stirring to 40 DEG C, add poly- phosphorus
Sour ammonium stirring dissolves which, is slowly added to OP10, and with ammoniacal liquor regulation system pH value 9-10, continues in the backward above-mentioned solution of dissolving
Stirring 10-20min, then tetraethyl orthosilicate is added in above-mentioned solution, after completion of dropping, continue reaction 2-3h, finally cool down
To room temperature, filter, be dried, wash and be put into dry product in baking oven;
(2)Butyl methacrylate, disodium 4-dodecyl-2,4 '-oxydibenzenesulfonate, hydroxypropyl methyl cellulose are added to 3-5 times to measure
In deionized water, mixed solution is uniformly mixing to obtain, suede cotton fiber is impregnated in the mixed solution, be incubated at 40-50 DEG C
Concussion 18-22min, adds polyisocyanates and continues heating until drying;
(3)Kaolin and coarse whiting are added to into the 3-5 times of mass ratio measured for 5:In the mixed liquor of 3 absolute ethyl alcohols and acetone, 50- is heated
60 DEG C of insulation 20-35min, beating make suspension, add PVAC resin emulsion, EP rubbers, ethylenediamine tetrem
Acid and sodium pyrophosphate, high-speed stirred 10-25min are homogenized, ultrasound degassing, freeze-dried back;
(4)By step(3)The product of preparation adds the 3-4 times of dimethylbenzene for measuring part, ultrasonic disperse 20-30min to hang scattered
Supernatant liquid is heated to boiling under mechanical agitation, adds 10% low density polyethylene (LDPE) to continue stirring 3h, is then added to anhydrous second
Alcohol and deionized water volume ratio 1:In 1 solution, filter, be dried;
(5)By step(1)And step(2)The product of preparation is dried 5-6h in vacuum drying chamber at 80 DEG C, after taking-up and step
(4)The product of preparation, remaining leftover materials temperature in double-roll rolling mill is 150 DEG C, and rotating speed is 60 revs/min of melt blending 10-
15min, it is compressing after in 80 DEG C of vacuum drying close annealing, short-circuit 24h, after room temperature is at the uniform velocity down to 5 DEG C/min.
It is an advantage of the invention that:The present invention by the use of suede cotton fiber as carbon source, and ammonium polyphosphate modifying generate together it is swollen
Swollen type carbon-coating, is attached to material surface, prevents heat and the contact for having prevented with oxygen, reduces imflammable gas again
Diffuse speed, improve the fire resistance of material, to its it is modified make its have in low density polyethylene (LDPE) good compatibility and
Dispersiveness, and the water proofing property and tensile strength of material are improve, produce between the mixed-powder and low density polyethylene (LDPE) of preparation
Intermolecular force, and the residual stress produced in pressing process is eliminated in vacuum drying chamber, make the crystal habit of material more
It is perfect, the internal space charge for producing in Sample Preparation Procedure is eliminated, breakdown strength is improve, good insulation is played and is made
With, and the aspect performance such as the anti-aging of CABLE MATERIALS, demagnetization is also enhanced, material prepared by the present invention has very strong sea water resistance
Corrosion and ageing performance, with excellent watertightness, waterproof, corrosion-resistant, oil resistant, fire-retardant, shock resistance, preparation process is simple,
It is worthy to be popularized.
Specific embodiment
A kind of demagnetization water-proof anti-aging insulating materials, by following weight portion(Kilogram)Raw material make:Low-density is gathered
Ethene 40, APP 11, OP100.3, tetraethyl orthosilicate 12, suede cotton fiber 11, kaolin 6, butyl methacrylate 3.5,
Disodium 4-dodecyl-2,4 '-oxydibenzenesulfonate 1.2, hydroxypropyl methyl cellulose 2.8, PVAC resin emulsion 3, EP rubbers 8,
Polyisocyanates 13, coarse whiting 9, sodium pyrophosphate 0.6, appropriate absolute ethyl alcohol, appropriate deionized water.
A kind of demagnetization water-proof anti-aging insulating materials, is made up of step in detail below:
(1)By deionized water and absolute ethyl alcohol in mass ratio 1:2 are added in flask, warming while stirring to 40 DEG C, add poly- phosphorus
Sour ammonium stirring dissolves which, is slowly added to OP10, and with ammoniacal liquor regulation system pH value 9, continues to stir in the backward above-mentioned solution of dissolving
10min is mixed, then tetraethyl orthosilicate is added in above-mentioned solution, after completion of dropping, continued reaction 2h, be finally cooled to room temperature,
Filter, be dried, wash and be put into dry product in baking oven;
(2)Butyl methacrylate, disodium 4-dodecyl-2,4 '-oxydibenzenesulfonate, hydroxypropyl methyl cellulose are added to into going for 3 times of amounts
In ionized water, mixed solution is uniformly mixing to obtain, suede cotton fiber is impregnated in the mixed solution, the insulation concussion at 40 DEG C
18min, adds polyisocyanates and continues heating until drying;
(3)It is 5 by the mass ratio that kaolin and coarse whiting are added to 3 times of amounts:In the mixed liquor of 3 absolute ethyl alcohols and acetone, 50 DEG C are heated
Insulation 20min, beating make suspension, add PVAC resin emulsion, EP rubbers, ethylenediamine tetra-acetic acid and burnt phosphorus
Sour sodium, high-speed stirred 10min are homogenized, ultrasound degassing, freeze-dried back;
(4)By step(3)The product of preparation adds the dimethylbenzene of 3 times of amount parts, ultrasonic disperse 20min, by scattered suspension
Be heated under mechanical agitation boiling, add 10% low density polyethylene (LDPE) continue stirring 3h, be then added to absolute ethyl alcohol with
Deionized water volume ratio 1:In 1 solution, filter, be dried;
(5)By step(1)And step(2)The product of preparation is dried 5h in vacuum drying chamber at 80 DEG C, after taking-up and step(4)
The product of preparation, remaining leftover materials temperature in double-roll rolling mill is 150 DEG C, and rotating speed is 60 revs/min of melt blending 10min,
In 80 DEG C of vacuum drying close annealing after compressing, short-circuit 24h, after room temperature is at the uniform velocity down to 5 DEG C/min.
The performance parameter of the cable material is as follows:
Elongation:> 480%;Tensile strength:> 14MPa;Thermal impact:180 ± 1 DEG C/1h, do not ftracture;Limited oxygen index:
26%;Vertical combustion grade:V-0 levels.
Claims (2)
1. a kind of demagnetization water-proof anti-aging insulating materials, it is characterised in that be made up of the raw material of following weight portion:Low-density
Polyethylene 40-45, APP 11-13, OP100.3-0.5, tetraethyl orthosilicate 12-15, suede cotton fiber 11-13, kaolin 6-
8th, butyl methacrylate 3.5-5, disodium 4-dodecyl-2,4 '-oxydibenzenesulfonate 1.2-1.4, hydroxypropyl methyl cellulose 2.8-3, poly-
It is vinyl acetate resin emulsion 3-5, EP rubbers 8-9, polyisocyanates 13-15, coarse whiting 9-11, sodium pyrophosphate 0.6-0.8, anhydrous
Appropriate amount of ethanol, appropriate deionized water.
2. a kind of demagnetization water-proof anti-aging insulating materials according to claim 1, it is characterised in that by step system in detail below
Into:
(1)By deionized water and absolute ethyl alcohol in mass ratio 1:2 are added in flask, warming while stirring to 40 DEG C, add poly- phosphorus
Sour ammonium stirring dissolves which, is slowly added to OP10, and with ammoniacal liquor regulation system pH value 9-10, continues in the backward above-mentioned solution of dissolving
Stirring 10-20min, then tetraethyl orthosilicate is added in above-mentioned solution, after completion of dropping, continue reaction 2-3h, finally cool down
To room temperature, filter, be dried, wash and be put into dry product in baking oven;
(2)Butyl methacrylate, disodium 4-dodecyl-2,4 '-oxydibenzenesulfonate, hydroxypropyl methyl cellulose are added to 3-5 times to measure
In deionized water, mixed solution is uniformly mixing to obtain, suede cotton fiber is impregnated in the mixed solution, be incubated at 40-50 DEG C
Concussion 18-22min, adds polyisocyanates and continues heating until drying;
(3)Kaolin and coarse whiting are added to into the 3-5 times of mass ratio measured for 5:In the mixed liquor of 3 absolute ethyl alcohols and acetone, 50- is heated
60 DEG C of insulation 20-35min, beating make suspension, add PVAC resin emulsion, EP rubbers, ethylenediamine tetrem
Acid and sodium pyrophosphate, high-speed stirred 10-25min are homogenized, ultrasound degassing, freeze-dried back;
(4)By step(3)The product of preparation adds the 3-4 times of dimethylbenzene for measuring part, ultrasonic disperse 20-30min to hang scattered
Supernatant liquid is heated to boiling under mechanical agitation, adds 10% low density polyethylene (LDPE) to continue stirring 3h, is then added to anhydrous second
Alcohol and deionized water volume ratio 1:In 1 solution, filter, be dried;
(5)By step(1)And step(2)The product of preparation is dried 5-6h in vacuum drying chamber at 80 DEG C, after taking-up and step
(4)The product of preparation, remaining leftover materials temperature in double-roll rolling mill is 150 DEG C, and rotating speed is 60 revs/min of melt blending 10-
15min, it is compressing after in 80 DEG C of vacuum drying close annealing, short-circuit 24h, after room temperature is at the uniform velocity down to 5 DEG C/min.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107286437A (en) * | 2017-07-24 | 2017-10-24 | 谢泳江 | A kind of preparation method for colloidal sol polytene corrugated tube of preventing fires |
CN109370057A (en) * | 2018-10-31 | 2019-02-22 | 江苏亿超工程塑料有限公司 | A kind of polyacrylic preparation method of high-performance halogen-free flame retardant |
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CN103865165A (en) * | 2014-03-21 | 2014-06-18 | 中利科技集团股份有限公司 | Low-smoke, halogen-free and flame retardant polyolefin cable material and preparation method thereof |
CN105206344A (en) * | 2015-09-29 | 2015-12-30 | 安徽蓝德集团股份有限公司 | Flame-retardant corrosion-resistant power cable |
CN105199264A (en) * | 2015-09-29 | 2015-12-30 | 安徽蓝德集团股份有限公司 | High-stability corrosion-resistant power cable |
CN105924715A (en) * | 2016-05-13 | 2016-09-07 | 芜湖诚通自动化设备有限公司 | High-temperature-resisting, insulating and inflaming-retarding power cable material and preparing method thereof |
-
2016
- 2016-10-26 CN CN201610946513.0A patent/CN106543536A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103865165A (en) * | 2014-03-21 | 2014-06-18 | 中利科技集团股份有限公司 | Low-smoke, halogen-free and flame retardant polyolefin cable material and preparation method thereof |
CN105206344A (en) * | 2015-09-29 | 2015-12-30 | 安徽蓝德集团股份有限公司 | Flame-retardant corrosion-resistant power cable |
CN105199264A (en) * | 2015-09-29 | 2015-12-30 | 安徽蓝德集团股份有限公司 | High-stability corrosion-resistant power cable |
CN105924715A (en) * | 2016-05-13 | 2016-09-07 | 芜湖诚通自动化设备有限公司 | High-temperature-resisting, insulating and inflaming-retarding power cable material and preparing method thereof |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107286437A (en) * | 2017-07-24 | 2017-10-24 | 谢泳江 | A kind of preparation method for colloidal sol polytene corrugated tube of preventing fires |
CN109370057A (en) * | 2018-10-31 | 2019-02-22 | 江苏亿超工程塑料有限公司 | A kind of polyacrylic preparation method of high-performance halogen-free flame retardant |
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