CN106543536A - A kind of demagnetization water-proof anti-aging insulating materials - Google Patents

A kind of demagnetization water-proof anti-aging insulating materials Download PDF

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Publication number
CN106543536A
CN106543536A CN201610946513.0A CN201610946513A CN106543536A CN 106543536 A CN106543536 A CN 106543536A CN 201610946513 A CN201610946513 A CN 201610946513A CN 106543536 A CN106543536 A CN 106543536A
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added
water
demagnetization
deionized water
insulating materials
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Inventor
戴文忠
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ANHUI EFARAD ELECTRIC POWER TECHNOLOGY Co Ltd
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ANHUI EFARAD ELECTRIC POWER TECHNOLOGY Co Ltd
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Priority to CN201610946513.0A priority Critical patent/CN106543536A/en
Publication of CN106543536A publication Critical patent/CN106543536A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/066LDPE (radical process)

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Organic Insulating Materials (AREA)

Abstract

The invention discloses a kind of demagnetization water-proof anti-aging insulating materials, is made up of the raw material of following weight portion:Low density polyethylene (LDPE) 40 45, APP 11 13, OP100.3 0.5, tetraethyl orthosilicate 12 15, suede cotton fiber 11 13, kaolin 68, butyl methacrylate 3.5 5, disodium 4-dodecyl-2,4 '-oxydibenzenesulfonate 1.2 1.4, hydroxypropyl methyl cellulose 2.8 3, PVAC resin emulsion 35, EP rubbers 89, polyisocyanates 13 15, coarse whiting 9 11, sodium pyrophosphate 0.6 0.8, appropriate absolute ethyl alcohol, appropriate deionized water;Cable prepared by the present invention has very strong seawater corrosion resistance ageing properties, and with excellent watertightness, waterproof, corrosion-resistant, oil resistant, fire-retardant, shock resistance, preparation process is simple is worthy to be popularized.

Description

A kind of demagnetization water-proof anti-aging insulating materials
Technical field
The present invention relates to CABLE MATERIALS technical field, more particularly to a kind of demagnetization water-proof anti-aging insulating materials.
Background technology
Low density polyethylene (LDPE) is as viscosity in process is relatively low and in drawing process has high fondant-strength same When also have both not available for the conventional materials such as extremely strong resistance to chemical attack, acid and alkali-resistance, oil resistant, the nontoxic, long service life of light weight It is advantage, therefore its range of application is throughout development and the various aspects of people's lives of national economy, such as electric wire, defeated Send pipeline, automotive trim and construction material etc..But the oxygen index value of polyethylene is low, inflammable, and under field conditions (factors), with regard to energy Conflagration, thermal discharge are big, worse with molten drop behavior, may cause spot fire, and also can when being thermally decomposed A large amount of toxic and harmfuls are volatilized, people life property safety is threatened, and resistance to water is also poor, cause its application to be received To restriction.So needing fire-retardant to which, and water resistance is improved, reduce the probability that fire hazard occurs, therefore which is carried out fire-retardant Process is particularly important.
《The preparation of expansible fire retardant low-density polyethylene and its performance study》One literary author is poly- for current low-density There is the technical barrier of poor water resistance during vinyl material halogen-free flameproof, using macromolecular carbon forming technology and encapsulation skill The mode that art combines, development of new is water-fast halogen-free expanded flame-retardant LDPE Composite, wherein carbon forming agent select three The APP of piperazine analog derivative CFA, dehydrating agent and foaming agent from Silica hydrogel parcel, this new low density polyethylene (LDPE) material Material not only has higher thermal stability and fire resistance, while also overcoming the difficulty of poor water resistance.Although present invention solution Low density polyethylene fire retardant of having determined is poor, the problem of poor water resistance, improves polyethylene safety coefficient in use, but Be low density polyethylene (LDPE) however for high pressure field direct current cables in running, the low conductivity characteristic of polyethylene is caused The space charge of accumulated inside is difficult to spread, and causes the Severe distortion of local field strength, especially when there is temperature in oepration at full load During Gradient Effect, this phenomenon is even more serious, when surface of insulating layer local field strength reaches certain value, will cause shelf depreciation, The insulation ag(e)ing phenomenon such as resinification, substantially reduces the service life of cable, to this improve polyethylene anti-flaming, water resistance it is same When, improve its insulating properties and particularly seem urgent.
The content of the invention
The object of the invention is exactly for the defect for making up prior art, there is provided a kind of demagnetization water-proof anti-aging insulating materials.
The present invention is achieved by the following technical solutions:
A kind of demagnetization water-proof anti-aging insulating materials, is made up of the raw material of following weight portion:Low density polyethylene (LDPE) 40-45, APP 11-13, OP100.3-0.5, tetraethyl orthosilicate 12-15, suede cotton fiber 11-13, kaolin 6-8, methacrylic acid Butyl ester 3.5-5, disodium 4-dodecyl-2,4 '-oxydibenzenesulfonate 1.2-1.4, hydroxypropyl methyl cellulose 2.8-3, polyvinyl acetate resin Emulsion 3-5, EP rubbers 8-9, polyisocyanates 13-15, coarse whiting 9-11, sodium pyrophosphate 0.6-0.8, appropriate absolute ethyl alcohol, go Ion appropriate amount of water.
A kind of demagnetization water-proof anti-aging insulating materials, is made up of step in detail below:
(1)By deionized water and absolute ethyl alcohol in mass ratio 1:2 are added in flask, warming while stirring to 40 DEG C, add poly- phosphorus Sour ammonium stirring dissolves which, is slowly added to OP10, and with ammoniacal liquor regulation system pH value 9-10, continues in the backward above-mentioned solution of dissolving Stirring 10-20min, then tetraethyl orthosilicate is added in above-mentioned solution, after completion of dropping, continue reaction 2-3h, finally cool down To room temperature, filter, be dried, wash and be put into dry product in baking oven;
(2)Butyl methacrylate, disodium 4-dodecyl-2,4 '-oxydibenzenesulfonate, hydroxypropyl methyl cellulose are added to 3-5 times to measure In deionized water, mixed solution is uniformly mixing to obtain, suede cotton fiber is impregnated in the mixed solution, be incubated at 40-50 DEG C Concussion 18-22min, adds polyisocyanates and continues heating until drying;
(3)Kaolin and coarse whiting are added to into the 3-5 times of mass ratio measured for 5:In the mixed liquor of 3 absolute ethyl alcohols and acetone, 50- is heated 60 DEG C of insulation 20-35min, beating make suspension, add PVAC resin emulsion, EP rubbers, ethylenediamine tetrem Acid and sodium pyrophosphate, high-speed stirred 10-25min are homogenized, ultrasound degassing, freeze-dried back;
(4)By step(3)The product of preparation adds the 3-4 times of dimethylbenzene for measuring part, ultrasonic disperse 20-30min to hang scattered Supernatant liquid is heated to boiling under mechanical agitation, adds 10% low density polyethylene (LDPE) to continue stirring 3h, is then added to anhydrous second Alcohol and deionized water volume ratio 1:In 1 solution, filter, be dried;
(5)By step(1)And step(2)The product of preparation is dried 5-6h in vacuum drying chamber at 80 DEG C, after taking-up and step (4)The product of preparation, remaining leftover materials temperature in double-roll rolling mill is 150 DEG C, and rotating speed is 60 revs/min of melt blending 10- 15min, it is compressing after in 80 DEG C of vacuum drying close annealing, short-circuit 24h, after room temperature is at the uniform velocity down to 5 DEG C/min.
It is an advantage of the invention that:The present invention by the use of suede cotton fiber as carbon source, and ammonium polyphosphate modifying generate together it is swollen Swollen type carbon-coating, is attached to material surface, prevents heat and the contact for having prevented with oxygen, reduces imflammable gas again Diffuse speed, improve the fire resistance of material, to its it is modified make its have in low density polyethylene (LDPE) good compatibility and Dispersiveness, and the water proofing property and tensile strength of material are improve, produce between the mixed-powder and low density polyethylene (LDPE) of preparation Intermolecular force, and the residual stress produced in pressing process is eliminated in vacuum drying chamber, make the crystal habit of material more It is perfect, the internal space charge for producing in Sample Preparation Procedure is eliminated, breakdown strength is improve, good insulation is played and is made With, and the aspect performance such as the anti-aging of CABLE MATERIALS, demagnetization is also enhanced, material prepared by the present invention has very strong sea water resistance Corrosion and ageing performance, with excellent watertightness, waterproof, corrosion-resistant, oil resistant, fire-retardant, shock resistance, preparation process is simple, It is worthy to be popularized.
Specific embodiment
A kind of demagnetization water-proof anti-aging insulating materials, by following weight portion(Kilogram)Raw material make:Low-density is gathered Ethene 40, APP 11, OP100.3, tetraethyl orthosilicate 12, suede cotton fiber 11, kaolin 6, butyl methacrylate 3.5, Disodium 4-dodecyl-2,4 '-oxydibenzenesulfonate 1.2, hydroxypropyl methyl cellulose 2.8, PVAC resin emulsion 3, EP rubbers 8, Polyisocyanates 13, coarse whiting 9, sodium pyrophosphate 0.6, appropriate absolute ethyl alcohol, appropriate deionized water.
A kind of demagnetization water-proof anti-aging insulating materials, is made up of step in detail below:
(1)By deionized water and absolute ethyl alcohol in mass ratio 1:2 are added in flask, warming while stirring to 40 DEG C, add poly- phosphorus Sour ammonium stirring dissolves which, is slowly added to OP10, and with ammoniacal liquor regulation system pH value 9, continues to stir in the backward above-mentioned solution of dissolving 10min is mixed, then tetraethyl orthosilicate is added in above-mentioned solution, after completion of dropping, continued reaction 2h, be finally cooled to room temperature, Filter, be dried, wash and be put into dry product in baking oven;
(2)Butyl methacrylate, disodium 4-dodecyl-2,4 '-oxydibenzenesulfonate, hydroxypropyl methyl cellulose are added to into going for 3 times of amounts In ionized water, mixed solution is uniformly mixing to obtain, suede cotton fiber is impregnated in the mixed solution, the insulation concussion at 40 DEG C 18min, adds polyisocyanates and continues heating until drying;
(3)It is 5 by the mass ratio that kaolin and coarse whiting are added to 3 times of amounts:In the mixed liquor of 3 absolute ethyl alcohols and acetone, 50 DEG C are heated Insulation 20min, beating make suspension, add PVAC resin emulsion, EP rubbers, ethylenediamine tetra-acetic acid and burnt phosphorus Sour sodium, high-speed stirred 10min are homogenized, ultrasound degassing, freeze-dried back;
(4)By step(3)The product of preparation adds the dimethylbenzene of 3 times of amount parts, ultrasonic disperse 20min, by scattered suspension Be heated under mechanical agitation boiling, add 10% low density polyethylene (LDPE) continue stirring 3h, be then added to absolute ethyl alcohol with Deionized water volume ratio 1:In 1 solution, filter, be dried;
(5)By step(1)And step(2)The product of preparation is dried 5h in vacuum drying chamber at 80 DEG C, after taking-up and step(4) The product of preparation, remaining leftover materials temperature in double-roll rolling mill is 150 DEG C, and rotating speed is 60 revs/min of melt blending 10min, In 80 DEG C of vacuum drying close annealing after compressing, short-circuit 24h, after room temperature is at the uniform velocity down to 5 DEG C/min.
The performance parameter of the cable material is as follows:
Elongation:> 480%;Tensile strength:> 14MPa;Thermal impact:180 ± 1 DEG C/1h, do not ftracture;Limited oxygen index: 26%;Vertical combustion grade:V-0 levels.

Claims (2)

1. a kind of demagnetization water-proof anti-aging insulating materials, it is characterised in that be made up of the raw material of following weight portion:Low-density Polyethylene 40-45, APP 11-13, OP100.3-0.5, tetraethyl orthosilicate 12-15, suede cotton fiber 11-13, kaolin 6- 8th, butyl methacrylate 3.5-5, disodium 4-dodecyl-2,4 '-oxydibenzenesulfonate 1.2-1.4, hydroxypropyl methyl cellulose 2.8-3, poly- It is vinyl acetate resin emulsion 3-5, EP rubbers 8-9, polyisocyanates 13-15, coarse whiting 9-11, sodium pyrophosphate 0.6-0.8, anhydrous Appropriate amount of ethanol, appropriate deionized water.
2. a kind of demagnetization water-proof anti-aging insulating materials according to claim 1, it is characterised in that by step system in detail below Into:
(1)By deionized water and absolute ethyl alcohol in mass ratio 1:2 are added in flask, warming while stirring to 40 DEG C, add poly- phosphorus Sour ammonium stirring dissolves which, is slowly added to OP10, and with ammoniacal liquor regulation system pH value 9-10, continues in the backward above-mentioned solution of dissolving Stirring 10-20min, then tetraethyl orthosilicate is added in above-mentioned solution, after completion of dropping, continue reaction 2-3h, finally cool down To room temperature, filter, be dried, wash and be put into dry product in baking oven;
(2)Butyl methacrylate, disodium 4-dodecyl-2,4 '-oxydibenzenesulfonate, hydroxypropyl methyl cellulose are added to 3-5 times to measure In deionized water, mixed solution is uniformly mixing to obtain, suede cotton fiber is impregnated in the mixed solution, be incubated at 40-50 DEG C Concussion 18-22min, adds polyisocyanates and continues heating until drying;
(3)Kaolin and coarse whiting are added to into the 3-5 times of mass ratio measured for 5:In the mixed liquor of 3 absolute ethyl alcohols and acetone, 50- is heated 60 DEG C of insulation 20-35min, beating make suspension, add PVAC resin emulsion, EP rubbers, ethylenediamine tetrem Acid and sodium pyrophosphate, high-speed stirred 10-25min are homogenized, ultrasound degassing, freeze-dried back;
(4)By step(3)The product of preparation adds the 3-4 times of dimethylbenzene for measuring part, ultrasonic disperse 20-30min to hang scattered Supernatant liquid is heated to boiling under mechanical agitation, adds 10% low density polyethylene (LDPE) to continue stirring 3h, is then added to anhydrous second Alcohol and deionized water volume ratio 1:In 1 solution, filter, be dried;
(5)By step(1)And step(2)The product of preparation is dried 5-6h in vacuum drying chamber at 80 DEG C, after taking-up and step (4)The product of preparation, remaining leftover materials temperature in double-roll rolling mill is 150 DEG C, and rotating speed is 60 revs/min of melt blending 10- 15min, it is compressing after in 80 DEG C of vacuum drying close annealing, short-circuit 24h, after room temperature is at the uniform velocity down to 5 DEG C/min.
CN201610946513.0A 2016-10-26 2016-10-26 A kind of demagnetization water-proof anti-aging insulating materials Pending CN106543536A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107286437A (en) * 2017-07-24 2017-10-24 谢泳江 A kind of preparation method for colloidal sol polytene corrugated tube of preventing fires
CN109370057A (en) * 2018-10-31 2019-02-22 江苏亿超工程塑料有限公司 A kind of polyacrylic preparation method of high-performance halogen-free flame retardant

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103865165A (en) * 2014-03-21 2014-06-18 中利科技集团股份有限公司 Low-smoke, halogen-free and flame retardant polyolefin cable material and preparation method thereof
CN105206344A (en) * 2015-09-29 2015-12-30 安徽蓝德集团股份有限公司 Flame-retardant corrosion-resistant power cable
CN105199264A (en) * 2015-09-29 2015-12-30 安徽蓝德集团股份有限公司 High-stability corrosion-resistant power cable
CN105924715A (en) * 2016-05-13 2016-09-07 芜湖诚通自动化设备有限公司 High-temperature-resisting, insulating and inflaming-retarding power cable material and preparing method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103865165A (en) * 2014-03-21 2014-06-18 中利科技集团股份有限公司 Low-smoke, halogen-free and flame retardant polyolefin cable material and preparation method thereof
CN105206344A (en) * 2015-09-29 2015-12-30 安徽蓝德集团股份有限公司 Flame-retardant corrosion-resistant power cable
CN105199264A (en) * 2015-09-29 2015-12-30 安徽蓝德集团股份有限公司 High-stability corrosion-resistant power cable
CN105924715A (en) * 2016-05-13 2016-09-07 芜湖诚通自动化设备有限公司 High-temperature-resisting, insulating and inflaming-retarding power cable material and preparing method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107286437A (en) * 2017-07-24 2017-10-24 谢泳江 A kind of preparation method for colloidal sol polytene corrugated tube of preventing fires
CN109370057A (en) * 2018-10-31 2019-02-22 江苏亿超工程塑料有限公司 A kind of polyacrylic preparation method of high-performance halogen-free flame retardant

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