WO2021175065A1 - Organic-inorganic hybrid fireproof coating and preparation method therefor - Google Patents

Organic-inorganic hybrid fireproof coating and preparation method therefor Download PDF

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WO2021175065A1
WO2021175065A1 PCT/CN2021/074822 CN2021074822W WO2021175065A1 WO 2021175065 A1 WO2021175065 A1 WO 2021175065A1 CN 2021074822 W CN2021074822 W CN 2021074822W WO 2021175065 A1 WO2021175065 A1 WO 2021175065A1
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organic
water
inorganic hybrid
fireproof coating
coating according
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PCT/CN2021/074822
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French (fr)
Chinese (zh)
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江拥
杨汝良
杨飞
杨建希
蒋合兵
熊林
陈永付
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成都虹润制漆有限公司
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Publication of WO2021175065A1 publication Critical patent/WO2021175065A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • C09D1/02Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances alkali metal silicates
    • C09D1/04Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances alkali metal silicates with organic additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D131/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid, or of a haloformic acid; Coating compositions based on derivatives of such polymers
    • C09D131/02Homopolymers or copolymers of esters of monocarboxylic acids
    • C09D131/04Homopolymers or copolymers of vinyl acetate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • C09D5/185Intumescent paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

Definitions

  • the invention relates to the technical field of fireproof coatings, in particular to an organic-inorganic hybrid fireproof coating and a preparation method thereof.
  • steel structures are often used as the main building, and fire-resistant coatings are applied to the surface of the steel structure according to the fire rating. So as to protect the main body of the building from collapsing in the event of a fire.
  • the main film-forming material of thin fire-retardant coatings is vinyl acetate-ethylene copolymer emulsion.
  • this type of fireproof coating has the following problems: 1. The water resistance is poor, and the phenomenon of blistering, whitening, and blooming will occur for a long time, which affects the fire rating; 2. When encountering an open flame, the emulsion itself will burn, and Release different levels of harmful gases. Affect the fire rating.
  • inorganic coating is a kind of coating with inorganic material as the main film-forming substance, which is the abbreviation of all-inorganic mineral coating.
  • Inorganic coatings are inorganic polymer coatings composed of inorganic polymers and dispersed activated metals, metal oxide nanomaterials, and rare earth ultrafine powders. They can quickly react with iron atoms on the surface of steel structures to form a physical and chemical dual protective effect.
  • the inorganic polymer anticorrosive coating is non-polluting to the environment, has a long service life, and has an anti-corrosion performance that has reached the international advanced level. It is a high-tech replacement product that meets the requirements of environmental protection. However, the temperature resistance, water resistance, and fire rating of the existing inorganic coatings still need to be improved.
  • the purpose of the embodiments of this application is to provide an organic-inorganic hybrid fire-retardant coating and a preparation method thereof. It uses inorganic silicate as the main raw material and vinyl acetate-ethylene copolymer emulsion as the base material, and the obtained fire-retardant coating is resistant to High temperature resistance, good water resistance, high fire rating, fast drying speed, etc.
  • the embodiments of the present application provide an organic-inorganic hybrid fire-retardant coating.
  • its raw materials include:
  • potassium water glass is used as the main raw material, and vinyl acetate-ethylene copolymer emulsion is used as the base material.
  • the potassium water glass is a silicate inorganic film-forming material, and its mechanical properties (such as toughness, strength, resistance) The freeze-thaw properties, surface effects, etc.) are not as good as organic film-forming materials.
  • the organic film-forming materials such as vinyl acetate-ethylene copolymers are used for hybrid modification to supplement the deficiency of inorganic film-forming materials and add fibers.
  • Add water-based dispersant to play the effect of dispersing filler add water-based wetting agent to improve the wetting performance of the coating, add water-based defoamer to eliminate air bubbles generated under dynamic conditions (such as during construction) ,
  • add film-forming additives to assist the film-forming material to form a good film under low temperature conditions, and add filler additives and flame retardants, the resulting fire retardant coating has high temperature resistance and water resistance Good, high fire rating, fast drying speed, etc.
  • potassium water glass has the characteristics of inorganic substances, and its temperature resistance is particularly good.
  • the mass ratio of potassium water glass and vinyl acetate-ethylene copolymer emulsion in the raw materials is 1.5-4.
  • the mass ratio of potassium water glass and vinyl acetate-ethylene copolymer emulsion is 1.5-4, although the greater the ratio of potassium water glass and vinyl acetate-ethylene copolymer emulsion, the stronger the fire resistance and the better the insulation.
  • the thermal efficiency attenuation is also smaller.
  • the ratio of the two is too large (for example, all potassium water glass is used), it will lead to abnormal conditions such as poor coating strength, poor toughness, and poor appearance effect.
  • the raw material further includes 0.6% to 1% of surfactant in terms of mass percentage.
  • the filler additives include: rutile titanium dioxide 4% to 6%, expandable graphite 1% to 4%, and calcined kaolin 3% to 7% , Perlite 2% to 5%, vermiculite 3% to 6% and mica powder 2% to 5%.
  • rutile titanium dioxide, expandable graphite, calcined kaolin, perlite, vermiculite, and mica powder are used to form a filler additive, which can not only play a framework and fill role, but also adjust rheological properties , Improve the mechanical strength, adjust the optical performance, and it can also chemically react with the film-forming substance, the formed coating film can effectively block the penetration of light, improve its water resistance and weather resistance, and its mineral components can also interact with potassium The water glass is petrified.
  • the model of potassium water glass is AH-K1;
  • the model number of the vinyl acetate-ethylene copolymer emulsion is BJ-707;
  • the model of cellulose is HS30000YP2;
  • the aqueous dispersant is an anionic polymer aqueous dispersant, optionally, the model is 5040;
  • the water-based wetting agent is an anionic surfactant, optionally, the model number is 070;
  • the water-based defoamer is an acetylene glycol water-based defoamer, optionally, the models are A111 and A11;
  • the film-forming aid is propylene glycol and model AH-12 film-forming aid
  • type 201-A of the flame retardant is a type 201-A of the flame retardant.
  • the raw materials of the above specific model can play a better role.
  • the embodiments of the present application provide a preparation method of the organic-inorganic hybrid fireproof coating provided in the first aspect, which includes the following steps:
  • adding various raw materials according to the above-mentioned steps can ensure that the formed fire-resistant coating has the characteristics of high temperature resistance, good water resistance, high fire resistance grade, and fast drying speed. If the feeding order is changed, the dispersion will not be uniform, the fineness will not be dispersed, and the surface will be rough. In severe cases, demulsification will occur, causing all raw materials to be scrapped.
  • the method for preparing the cellulose solution is: adding cellulose to part of the water and stirring at 800-1000 rpm until the cellulose is fully dissolved to form a cellulose solution.
  • the cellulose solution is prepared first to ensure that the cellulose is fully dissolved.
  • the water-based defoamer is a first water-based defoamer and a second water-based defoamer.
  • the first water-based defoamer is added to the cellulose solution, and then the vinyl acetate-ethylene In the step of copolymerizing emulsion, a second aqueous defoamer is added.
  • the first aqueous defoamer is added according to the above method, the first defoamer has the foam suppressing effect, and then the second aqueous defoamer is added in the subsequent steps, and the second antifoamer has the foam breaking effect , To ensure the full effect of the water-based defoamer.
  • the film-forming aid is the first film-forming aid and the second film-forming aid. Add the second film-forming aid.
  • the film-forming aid is added in the above-mentioned manner and sequence according to the boiling point of the film-forming aid and the degree of dissolution of the raw material to ensure that the film-forming aid can fully exert its effect.
  • the raw material further includes 0.6% to 1% of a surfactant in terms of mass percentage
  • the preparation method further includes a step of adding a surfactant in the step of adding potassium water glass.
  • the surfactant is added in the last step of adding potassium water glass. This is because the surfactant cannot be stirred at high speed, otherwise it will fail. Adding in the above manner can prevent the surfactant from affecting the formation of the fireproof coating. And play its role in low-temperature storage.
  • the embodiment of the application provides an organic-inorganic hybrid fire-retardant coating.
  • its raw materials include: potassium water glass 15%-22%; vinyl acetate-ethylene copolymer emulsion 5%-10%; cellulose 0.2 % ⁇ 0.6%; water-based dispersant 0.2% ⁇ 0.5%; water-based wetting agent 0.1% ⁇ 0.3%; water-based defoaming agent 0.3 ⁇ 0.5%; film-forming aids 2.2% ⁇ 4.1%; filler additives 13% ⁇ 28 %; flame retardant 20%-30%; surfactant 0.6%-1%; and water 22%-23.6%.
  • the raw materials include: 15%, 17%, 19%, 20%, or 22% of potassium water glass; 5%, 6%, 8% or 10% of vinyl acetate-ethylene copolymer emulsion; Cellulose 0.2%, 0.3%, 0.5% or 0.6%; aqueous dispersant 0.2%, 0.4% or 0.5%; aqueous wetting agent 0.1%, 0.2% or 0.3%; aqueous defoamer 0.3%, 0.4% or 0.5 %; film-forming auxiliary agent 2.2%, 2.5%, 2.7%, 3%, 3.1%, 3.3%, 3.5%, 3.8% or 4.1%; filler auxiliary agent 13%, 15%, 18%, 20%, 23% , 25% or 28%; flame retardant 20%, 25% or 30%; surfactant 0.6%, 0.8% or 1%; and water 22%, 23% or 23.6%, the total mass percentage of each of the above raw materials is 100% is fine.
  • the mass ratio of potassium water glass and vinyl acetate-ethylene copolymer emulsion is 1.5-4, preferably 1.5, 2, 2.5, 3, 3.5, 4 or the middle of any two points above. value.
  • the filler additives include: rutile titanium dioxide 4% to 6%, expandable graphite 1% to 4%, calcined kaolin 3% to 7%, based on the mass percentage of the total amount of raw materials. Perlite 2% ⁇ 5%, vermiculite 3% ⁇ 6% and mica powder 2% ⁇ 5%. In order to ensure that the filler additives are fully dissolved and dispersed, the particle size of the filler additives should be at least 500 meshes.
  • the model of potassium water glass is AH-K1; the model of vinyl acetate-ethylene copolymer emulsion is BJ-707; the model of cellulose is HS30000YP2; the aqueous dispersant is an anionic polymer aqueous dispersion
  • the model is 5040; the water-based wetting agent is an anionic surfactant, optionally, the model is 070; the water-based defoamer is an acetylene glycol water-based defoamer, optionally, the model is A111 And A11; the film-forming aid is propylene glycol and model AH-12; the model of the flame retardant is 201-A (Chengdu Zhuoan).
  • the embodiment of the present application also provides a method for preparing the above-mentioned organic-inorganic hybrid fireproof coating, which includes the following steps:
  • the water-based defoaming agent is a first water-based defoaming agent and a second water-based defoaming agent, which are first added to the cellulose solution, that is, in step S2, the first water-based defoaming agent is added, and then the In the step of adding the vinyl acetate-ethylene copolymer emulsion, that is, in step S4, the second aqueous defoamer is added.
  • the film-forming aid is the first film-forming aid and the second film-forming aid, which are first added to the cellulose solution, that is, in step S2, the first film-forming aid is added, and then in the step of adding potassium water glass, that is, In step S5, a second film-forming aid is added.
  • Each embodiment provides a fire retardant paint
  • the model is: GT-NSP-FP2.5-A outdoor intumescent water-based fire retardant paint for steel structure, the raw material component formula of each example is shown in Table 1.
  • Example 2 Example 3
  • Example 4 Tap water twenty one 21.6 21.7 21.4 22.3 Cellulose 0.8 0.6 0.8 0.4 0.5 Aqueous dispersant 0.5 0.3 0.2 0.3 0.4
  • Water-based wetting agent 0.1 0.2 0.2 0.3 0.2
  • the first film-forming aid 1 1.5 2 1 1.5 Rutile Titanium Dioxide 5 4 6 4 5 Calcined kaolin 5 4 3 7 5 Expandable graphite powder 1 3 4 2 4 Flame retardant 25 25 30 25 20 Perlite 5 5 4 3 2 Vermiculite 5 3 4 3 6 Mica powder 5 4 3 2 3 Vinyl acetate-ethylene copolymer emulsion 5 10 7 6 7
  • the second film forming aid 1.2 2.6 1.4 1.6 1.8 Surfactant 0 0 0.6 0.6 1 total 100 100 100 100 100
  • Each comparative example provides a fire retardant coating, and the raw material component formula of each comparative example is shown in Table 2.
  • Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4 Tap water 22.3 22.3 22.3 22.3
  • Potash water glass AH-K1, Oriental Aohan
  • Vinyl acetate-ethylene copolymer emulsion BJ-707, Dongfang Petrochemical;
  • Aqueous dispersant 5040, Nopco;
  • Water-based wetting agent 070, Dow;
  • the first water-based defoamer A111, BASF;
  • the second water-based defoamer A11, Rhodia;
  • the first film-forming aid propylene glycol, Jiangsu Baiyao;
  • the second film-forming aid AH-12, Oriental Aohan;
  • Expandable graphite powder 5200, Orr graphite
  • Dry board experiment Workpiece preparation, first brush the I-shaped steel with anti-corrosion primer (thickness 50-60 microns), dry for 24 hours before spraying fire-resistant paint (dilute the thin-type fire-resistant paint with tap water to a solution of about 10% before proceeding Spraying), the thickness of the fireproof coating is 5 ⁇ 0.5mm. After construction, check the appearance, surface drying time, and actual drying time; dry under natural environmental conditions for 7 days to test comprehensive performance (water resistance, acid resistance, alkali resistance, low temperature cycle resistance, freeze-thaw cycle resistance, heat exposure resistance, humidity resistance , Salt spray corrosion resistance, UV radiation resistance and fire resistance grade).
  • the organic-inorganic hybrid fire-retardant coating and its preparation method in the examples of this application use inorganic silicate as the main raw material and vinyl acetate-ethylene copolymer emulsion as the base material, and the resulting fire-retardant coating is resistant to High temperature resistance, good water resistance, high fire rating, fast drying speed, etc.

Abstract

The embodiments of the present application provide an organic-inorganic hybrid fireproof coating and a preparation method therefor, and relate to the field of fireproof coatings. The raw materials of the fireproof coating include, by mass percentages, 15-22% of potassium water glass, 5-10% of a vinyl acetate-ethylene copolymer emulsion, 0.2-0.6% of cellulose, 0.2-0.5% of an aqueous dispersant, 0.1-0.3% of an aqueous wetting agent, 0.3-0.5% of an aqueous defoamer, 2.2-4.1% of a film forming auxiliary, 13-28% of a filler auxiliary, 20-30% of a flame retardant, and 22-23.6% of water. The preparation method involves adding a dispersant, a wetting agent, a defoamer, a film forming auxiliary and water to a cellulose solution, and stirring same; then adding a rutile-type titanium dioxide powder, a filler auxiliary and a flame retardant, and stirring same; adding a vinyl acetate-ethylene copolymer emulsion, and stirring same; and adding potassium water glass, and stirring same. The fireproof coating has the characteristics of a high-temperature resistance, a good water resistance, a high fireproof rating, a fast drying speed, etc.

Description

一种有机-无机杂化型防火涂料及其制备方法Organic-inorganic hybrid fireproof coating and preparation method thereof
本申请要求于2020年03月06日提交中国专利局、申请号为CN202010150628.5、发明名称为“一种有机-无机杂化型防火涂料及其制备方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed with the Chinese Patent Office on March 6, 2020, with the application number CN202010150628.5, and the invention title "an organic-inorganic hybrid fire-retardant coating and its preparation method", which The entire content is incorporated into this application by reference.
技术领域Technical field
本发明涉及防火涂料技术领域,尤其涉及一种有机-无机杂化型防火涂料及其制备方法。The invention relates to the technical field of fireproof coatings, in particular to an organic-inorganic hybrid fireproof coating and a preparation method thereof.
背景技术Background technique
在人口密集的区域,如:火车站、高铁站、动铁站、飞机场、商场、体育馆、学校等公共场所,多采用钢结构作为主体建筑,并根据防火等级在钢结构表面施工防火涂料,从而保护建筑物主体在发生火灾时不会倒塌。In densely populated areas, such as railway stations, high-speed railway stations, moving railway stations, airports, shopping malls, stadiums, schools and other public places, steel structures are often used as the main building, and fire-resistant coatings are applied to the surface of the steel structure according to the fire rating. So as to protect the main body of the building from collapsing in the event of a fire.
目前薄型防火涂料主要成膜物质是乙酸乙烯酯-乙烯共聚乳液
Figure PCTCN2021074822-appb-000001
但这种类型的防火涂料存在以下问题:1、耐水性较差,时间过长会出现起泡、发白、发花现象,影响防火等级;2、遇到明火时,乳液自身会燃烧,并且释放出不同程度的有害气体。影响防火等级。
At present, the main film-forming material of thin fire-retardant coatings is vinyl acetate-ethylene copolymer emulsion.
Figure PCTCN2021074822-appb-000001
However, this type of fireproof coating has the following problems: 1. The water resistance is poor, and the phenomenon of blistering, whitening, and blooming will occur for a long time, which affects the fire rating; 2. When encountering an open flame, the emulsion itself will burn, and Release different levels of harmful gases. Affect the fire rating.
另外,无机涂料是一种以无机材料为主要成膜物质的涂料,是全无机矿物涂料的简称。无机涂料是由无机聚合物和经过分散活化的金属、金属氧化物纳米材料、稀土超微粉体组成的无机聚合物涂料,能与钢结构表面铁原子快速反应,生成具有物理、化学双重保护作用的无机聚合物防腐涂层,对环境无污染,使用寿命长,防腐性能达到国际先进水平,是符合环保要求的高科技换代产品。但是现有的无机涂料的耐温性、耐水性、防火等级等还有待提高。In addition, inorganic coating is a kind of coating with inorganic material as the main film-forming substance, which is the abbreviation of all-inorganic mineral coating. Inorganic coatings are inorganic polymer coatings composed of inorganic polymers and dispersed activated metals, metal oxide nanomaterials, and rare earth ultrafine powders. They can quickly react with iron atoms on the surface of steel structures to form a physical and chemical dual protective effect. The inorganic polymer anticorrosive coating is non-polluting to the environment, has a long service life, and has an anti-corrosion performance that has reached the international advanced level. It is a high-tech replacement product that meets the requirements of environmental protection. However, the temperature resistance, water resistance, and fire rating of the existing inorganic coatings still need to be improved.
发明内容Summary of the invention
本申请实施例的目的在于提供一种有机-无机杂化型防火涂料及其制备方法,其采用无机硅酸盐为主体原料,乙酸乙烯酯-乙烯共聚乳液为基料,得到的防火涂料具有耐温性高、耐水性好、防火等级高、干燥速度快等特点。The purpose of the embodiments of this application is to provide an organic-inorganic hybrid fire-retardant coating and a preparation method thereof. It uses inorganic silicate as the main raw material and vinyl acetate-ethylene copolymer emulsion as the base material, and the obtained fire-retardant coating is resistant to High temperature resistance, good water resistance, high fire rating, fast drying speed, etc.
第一方面,本申请实施例提供了一种有机-无机杂化型防火涂料,按质量百分数计,其原料包括:In the first aspect, the embodiments of the present application provide an organic-inorganic hybrid fire-retardant coating. In terms of mass percentage, its raw materials include:
Figure PCTCN2021074822-appb-000002
Figure PCTCN2021074822-appb-000002
在上述技术方案中,采用钾水玻璃为主体原料,乙酸乙烯酯-乙烯共聚乳液为基料,其中的钾水玻璃属于硅酸盐类无机成膜物,其机械性能(比如韧性、强度、耐冻融性、表面效果等)不及有机成膜物,本申请采用乙酸乙烯酯-乙烯共聚这种有机成膜物对其进行杂化改性,补充提升无机成膜物的不足方面,并加入纤维素,发挥流挂、防沉效果,加入水性分散剂,发挥分散填料效果,加入水性润湿剂,提升涂料的润湿性能,加入水性消泡剂,消除动态下(比如施工时)产生的气泡,避免气泡对外观效果的不良影响,加入成膜助剂,协助成膜物在低温条件下良好成膜,并加入填料助剂和阻燃剂,得到的防火涂料具有耐温性高、耐水性好、防火等级高、干燥速度快等特点。具体的,钾水玻璃具有无机物之特性,其抗温性能特别好,不但在高温下不会燃烧,而且还能够阻燃;还具有防水性及透气性,使建筑内部的水分自由向外蒸发,使建筑物保持干燥,达到天然防潮、防霉的效果,同时具有碱物质的过滤作用,可防止涂层起气泡、产生热爆裂 和起鳞片而剥落。钾水玻璃与填料助剂发生石化作用,形成一种防水及防酸的硅酸岩石。In the above technical scheme, potassium water glass is used as the main raw material, and vinyl acetate-ethylene copolymer emulsion is used as the base material. The potassium water glass is a silicate inorganic film-forming material, and its mechanical properties (such as toughness, strength, resistance) The freeze-thaw properties, surface effects, etc.) are not as good as organic film-forming materials. In this application, the organic film-forming materials such as vinyl acetate-ethylene copolymers are used for hybrid modification to supplement the deficiency of inorganic film-forming materials and add fibers. Add water-based dispersant to play the effect of dispersing filler, add water-based wetting agent to improve the wetting performance of the coating, add water-based defoamer to eliminate air bubbles generated under dynamic conditions (such as during construction) , To avoid the adverse effect of bubbles on the appearance effect, add film-forming additives to assist the film-forming material to form a good film under low temperature conditions, and add filler additives and flame retardants, the resulting fire retardant coating has high temperature resistance and water resistance Good, high fire rating, fast drying speed, etc. Specifically, potassium water glass has the characteristics of inorganic substances, and its temperature resistance is particularly good. Not only will it not burn at high temperatures, but it can also be flame retardant; it is also waterproof and breathable, allowing the water inside the building to evaporate freely. , To keep the building dry, to achieve the natural moisture-proof and mildew-proof effect. At the same time, it has the filtering effect of alkali substances, which can prevent the coating from forming bubbles, generating thermal bursts, and peeling off due to scales. Potassium water glass and filler additives undergo petrification to form a kind of water-proof and acid-proof silicic acid rock.
在一种可能的实现方式中,原料中,钾水玻璃和乙酸乙烯酯-乙烯共聚乳液的质量比为1.5~4。In a possible implementation manner, the mass ratio of potassium water glass and vinyl acetate-ethylene copolymer emulsion in the raw materials is 1.5-4.
在上述技术方案中,钾水玻璃和乙酸乙烯酯-乙烯共聚乳液的质量比为1.5~4,虽然钾水玻璃与乙酸乙烯酯-乙烯共聚物乳液的配比越大,耐火性能越强,隔热效率衰减量也越小。但是二者的配比过大(比如全部采用钾水玻璃),会导致涂层强度差、韧性差,外观效果差等异常情况。In the above technical scheme, the mass ratio of potassium water glass and vinyl acetate-ethylene copolymer emulsion is 1.5-4, although the greater the ratio of potassium water glass and vinyl acetate-ethylene copolymer emulsion, the stronger the fire resistance and the better the insulation. The thermal efficiency attenuation is also smaller. However, if the ratio of the two is too large (for example, all potassium water glass is used), it will lead to abnormal conditions such as poor coating strength, poor toughness, and poor appearance effect.
在一种可能的实现方式中,按质量百分数计,原料还包括表面活性剂0.6%~1%。In a possible implementation manner, the raw material further includes 0.6% to 1% of surfactant in terms of mass percentage.
在上述技术方案中,加入一定量的表面活性剂,能够保证涂料的低温贮存稳定性,避免其变质异常。In the above technical solution, a certain amount of surfactant is added to ensure the low-temperature storage stability of the coating and avoid abnormal deterioration.
在一种可能的实现方式中,按原料总量的质量百分数计,填料助剂包括:金红石钛白粉4%~6%、可膨胀型石墨1%~4%、锻烧高岭土3%~7%、珍珠岩2%~5%、蛭石3%~6%和云母粉2%~5%。In a possible implementation manner, based on the mass percentage of the total amount of raw materials, the filler additives include: rutile titanium dioxide 4% to 6%, expandable graphite 1% to 4%, and calcined kaolin 3% to 7% , Perlite 2% to 5%, vermiculite 3% to 6% and mica powder 2% to 5%.
在上述技术方案中,采用一定量的金红石钛白粉、可膨胀型石墨、锻烧高岭土、珍珠岩和蛭石、云母粉组成填料助剂,其不仅能够起到骨架、填充作用,调节流变性能,改善机械强度,调节光学性能,而且其还能与成膜物质发生化学反应,形成的涂膜能有效地阻挡光线的穿透,提高其耐水性和耐候性,其中的矿物成分还能够与钾水玻璃发生石化作用。In the above technical scheme, a certain amount of rutile titanium dioxide, expandable graphite, calcined kaolin, perlite, vermiculite, and mica powder are used to form a filler additive, which can not only play a framework and fill role, but also adjust rheological properties , Improve the mechanical strength, adjust the optical performance, and it can also chemically react with the film-forming substance, the formed coating film can effectively block the penetration of light, improve its water resistance and weather resistance, and its mineral components can also interact with potassium The water glass is petrified.
在一种可能的实现方式中,钾水玻璃的型号为AH-K1;In a possible implementation, the model of potassium water glass is AH-K1;
和/或,乙酸乙烯酯-乙烯共聚乳液的型号为BJ-707;And/or, the model number of the vinyl acetate-ethylene copolymer emulsion is BJ-707;
和/或,纤维素的型号为HS30000YP2;And/or, the model of cellulose is HS30000YP2;
和/或,水性分散剂为阴离子型高分子水性分散剂,可选地,型号为5040;And/or, the aqueous dispersant is an anionic polymer aqueous dispersant, optionally, the model is 5040;
和/或,水性润湿剂为阴离子型表面活性剂,可选地,型号为070;And/or, the water-based wetting agent is an anionic surfactant, optionally, the model number is 070;
和/或,水性消泡剂为炔二醇类水性消泡剂,可选地,型号为A111和A11;And/or, the water-based defoamer is an acetylene glycol water-based defoamer, optionally, the models are A111 and A11;
和/或,成膜助剂为丙二醇和型号AH-12的成膜助剂;And/or, the film-forming aid is propylene glycol and model AH-12 film-forming aid;
和/或,阻燃剂的型号201-A。And/or, type 201-A of the flame retardant.
在上述技术方案中,上述具体型号的原料能够发挥较佳的作用。In the above technical solution, the raw materials of the above specific model can play a better role.
第二方面,本申请实施例提供了一种第一方面提供的有机-无机杂化型防火涂料的制备方法,其包括以下步骤:In the second aspect, the embodiments of the present application provide a preparation method of the organic-inorganic hybrid fireproof coating provided in the first aspect, which includes the following steps:
往纤维素溶液中加入水性分散剂、水性润湿剂、水性消泡剂、成膜助剂、水,采用300~400转/分搅拌5~10分钟;Add water-based dispersant, water-based wetting agent, water-based defoamer, film-forming aid, and water to the cellulose solution, and stir at 300-400 rpm for 5-10 minutes;
加入金红石型钛白粉、填料助剂和阻燃剂,采用800~1000转/分搅拌15~20分钟,检测无颗粒即可;Add rutile titanium dioxide, filler additives and flame retardants, stir at 800-1000 rpm for 15-20 minutes, and detect no particles;
加入乙酸乙烯酯-乙烯共聚乳液,采用400~600转/分搅拌5~10分钟;Add vinyl acetate-ethylene copolymer emulsion, stir at 400-600 rpm for 5-10 minutes;
加入钾水玻璃,采用400~600转/分搅拌10~15分钟。Add potassium water glass and stir at 400-600 rpm for 10-15 minutes.
在上述技术方案中,按照上述步骤加入各原料,能够保证形成的防火涂料具有耐温性高、耐水性好、防火等级高、干燥速度快等特点。如果改变加料顺序,会出现分散不均匀,细度分散不下来,表面粗糙等现象,严重时会出现破乳现象,导致所有原料全部报废。In the above-mentioned technical scheme, adding various raw materials according to the above-mentioned steps can ensure that the formed fire-resistant coating has the characteristics of high temperature resistance, good water resistance, high fire resistance grade, and fast drying speed. If the feeding order is changed, the dispersion will not be uniform, the fineness will not be dispersed, and the surface will be rough. In severe cases, demulsification will occur, causing all raw materials to be scrapped.
在一种可能的实现方式中,纤维素溶液的配制方法为:将纤维素加入部分水中,采用800~1000转/分搅拌,直至纤维素充分溶解,形成纤维素溶液。In a possible implementation manner, the method for preparing the cellulose solution is: adding cellulose to part of the water and stirring at 800-1000 rpm until the cellulose is fully dissolved to form a cellulose solution.
在上述技术方案中,先配制纤维素溶液,能够保证纤维素充分溶解。In the above technical scheme, the cellulose solution is prepared first to ensure that the cellulose is fully dissolved.
在一种可能的实现方式中,水性消泡剂为第一水性消泡剂和第二水性消泡剂,先往纤维素溶液中加入第一水性消泡剂,再在加入乙酸乙烯酯-乙烯共聚乳液的步骤中加入第二水性消泡剂。In a possible implementation, the water-based defoamer is a first water-based defoamer and a second water-based defoamer. The first water-based defoamer is added to the cellulose solution, and then the vinyl acetate-ethylene In the step of copolymerizing emulsion, a second aqueous defoamer is added.
在上述技术方案中,按照上述方式先加入第一水性消泡剂,第一消泡剂起抑泡功效,再在后续步骤中加入第二水性消泡剂,第二消泡剂起破泡功效,能够保证水性消泡剂充分发挥效果。In the above technical solution, the first aqueous defoamer is added according to the above method, the first defoamer has the foam suppressing effect, and then the second aqueous defoamer is added in the subsequent steps, and the second antifoamer has the foam breaking effect , To ensure the full effect of the water-based defoamer.
在一种可能的实现方式中,成膜助剂为第一成膜助剂和第二成膜助剂,先往纤维素溶液中加入第一成膜助剂,再在加入钾水玻璃的步骤中加入第二成膜助剂。In a possible implementation, the film-forming aid is the first film-forming aid and the second film-forming aid. Add the second film-forming aid.
在上述技术方案中,根据成膜助剂的沸点、与原料溶解程度按照上述方式和顺序加入成膜助剂,能够保证成膜助剂充分发挥效果。In the above-mentioned technical solution, the film-forming aid is added in the above-mentioned manner and sequence according to the boiling point of the film-forming aid and the degree of dissolution of the raw material to ensure that the film-forming aid can fully exert its effect.
在一种可能的实现方式中,按质量百分数计,原料还包括表面活性剂0.6%~1%,制备方法还包括在加入钾水玻璃的步骤中加入表面活性剂的步 骤。In a possible implementation manner, the raw material further includes 0.6% to 1% of a surfactant in terms of mass percentage, and the preparation method further includes a step of adding a surfactant in the step of adding potassium water glass.
在上述技术方案中,在最后加入钾水玻璃的步骤中加入表面活性剂,这是因为表面活性剂不能高速搅拌,否则会出现失效,按照上述方式加入能够避免表面活性剂影响防火涂料的形成,并发挥其低温贮存作用。In the above technical solution, the surfactant is added in the last step of adding potassium water glass. This is because the surfactant cannot be stirred at high speed, otherwise it will fail. Adding in the above manner can prevent the surfactant from affecting the formation of the fireproof coating. And play its role in low-temperature storage.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将对本申请实施例中的技术方案进行清楚、完整地描述。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。In order to make the purpose, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below. If no specific conditions are indicated in the examples, it shall be carried out in accordance with the conventional conditions or the conditions recommended by the manufacturer. The reagents or instruments used without the manufacturer's indication are all conventional products that can be purchased on the market.
下面对本申请实施例的有机-无机杂化型防火涂料及其制备方法进行具体说明。The organic-inorganic hybrid fire-retardant coating and the preparation method thereof according to the embodiments of the present application will be described in detail below.
本申请实施例提供一种有机-无机杂化型防火涂料,按质量百分数计,其原料包括:钾水玻璃15%~22%;乙酸乙烯酯-乙烯共聚乳液5%~10%;纤维素0.2%~0.6%;水性分散剂0.2%~0.5%;水性润湿剂0.1%~0.3%;水性消泡剂0.3~0.5%;成膜助剂2.2%~4.1%;填料助剂13%~28%;阻燃剂20%~30%;表面活性剂0.6%~1%;以及水22%~23.6%。作为一种实施方式,原料按质量百分数计包括:钾水玻璃15%、17%、19%、20%或22%;乙酸乙烯酯-乙烯共聚乳液5%、6%、8%或10%;纤维素0.2%、0.3%、0.5%或0.6%;水性分散剂0.2%、0.4%或0.5%;水性润湿剂0.1%、0.2%或0.3%;水性消泡剂0.3%、0.4%或0.5%;成膜助剂2.2%、2.5%、2.7%、3%、3.1%、3.3%、3.5%、3.8%或4.1%;填料助剂13%、15%、18%、20%、23%、25%或28%;阻燃剂20%、25%或30%;表面活性剂0.6%、0.8%或1%;以及水22%、23%或23.6%,上述各原料的总质量百分数为100%即可。The embodiment of the application provides an organic-inorganic hybrid fire-retardant coating. In terms of mass percentage, its raw materials include: potassium water glass 15%-22%; vinyl acetate-ethylene copolymer emulsion 5%-10%; cellulose 0.2 %~0.6%; water-based dispersant 0.2%~0.5%; water-based wetting agent 0.1%~0.3%; water-based defoaming agent 0.3~0.5%; film-forming aids 2.2%~4.1%; filler additives 13%~28 %; flame retardant 20%-30%; surfactant 0.6%-1%; and water 22%-23.6%. As an embodiment, the raw materials include: 15%, 17%, 19%, 20%, or 22% of potassium water glass; 5%, 6%, 8% or 10% of vinyl acetate-ethylene copolymer emulsion; Cellulose 0.2%, 0.3%, 0.5% or 0.6%; aqueous dispersant 0.2%, 0.4% or 0.5%; aqueous wetting agent 0.1%, 0.2% or 0.3%; aqueous defoamer 0.3%, 0.4% or 0.5 %; film-forming auxiliary agent 2.2%, 2.5%, 2.7%, 3%, 3.1%, 3.3%, 3.5%, 3.8% or 4.1%; filler auxiliary agent 13%, 15%, 18%, 20%, 23% , 25% or 28%; flame retardant 20%, 25% or 30%; surfactant 0.6%, 0.8% or 1%; and water 22%, 23% or 23.6%, the total mass percentage of each of the above raw materials is 100% is fine.
在本申请的原料中,钾水玻璃和乙酸乙烯酯-乙烯共聚乳液的质量比为1.5~4,优选为1.5、2、2.5、3、3.5、4或上述任意两个点值之间的中间值。In the raw materials of this application, the mass ratio of potassium water glass and vinyl acetate-ethylene copolymer emulsion is 1.5-4, preferably 1.5, 2, 2.5, 3, 3.5, 4 or the middle of any two points above. value.
在本申请的一些实施例中,填料助剂按原料总量的质量百分数计包括:金红石钛白粉4%~6%、可膨胀型石墨1%~4%、锻烧高岭土3%~7%、 珍珠岩2%~5%和蛭石3%~6%和云母粉2%~5%。为了保证填料助剂充分溶解分散,填料助剂的粒度至少在500目以上。In some embodiments of the present application, the filler additives include: rutile titanium dioxide 4% to 6%, expandable graphite 1% to 4%, calcined kaolin 3% to 7%, based on the mass percentage of the total amount of raw materials. Perlite 2%~5%, vermiculite 3%~6% and mica powder 2%~5%. In order to ensure that the filler additives are fully dissolved and dispersed, the particle size of the filler additives should be at least 500 meshes.
在本申请的一些实施例中,钾水玻璃的型号为AH-K1;乙酸乙烯酯-乙烯共聚乳液的型号为BJ-707;纤维素的型号为HS30000YP2;水性分散剂为阴离子型高分子水性分散剂,可选地,型号为5040;水性润湿剂为阴离子型表面活性剂,可选地,型号为070;水性消泡剂为炔二醇类水性消泡剂,可选地,型号为A111和A11;成膜助剂为丙二醇和型号AH-12的成膜助剂;阻燃剂的型号为201-A(成都卓安)。In some embodiments of this application, the model of potassium water glass is AH-K1; the model of vinyl acetate-ethylene copolymer emulsion is BJ-707; the model of cellulose is HS30000YP2; the aqueous dispersant is an anionic polymer aqueous dispersion Optionally, the model is 5040; the water-based wetting agent is an anionic surfactant, optionally, the model is 070; the water-based defoamer is an acetylene glycol water-based defoamer, optionally, the model is A111 And A11; the film-forming aid is propylene glycol and model AH-12; the model of the flame retardant is 201-A (Chengdu Zhuoan).
本申请实施例还提供一种上述的有机-无机杂化型防火涂料的制备方法,其包括以下步骤:The embodiment of the present application also provides a method for preparing the above-mentioned organic-inorganic hybrid fireproof coating, which includes the following steps:
S1、将纤维素加入部分水中,采用800~1000转/分搅拌,直至纤维素充分溶解,形成纤维素溶液。S1. Add cellulose to part of the water and stir at 800-1000 rpm until the cellulose is fully dissolved to form a cellulose solution.
S2、往纤维素溶液中加入水性分散剂、水性润湿剂、水性消泡剂、成膜助剂、水,采用300~400转/分搅拌5~10分钟。S2. Add an aqueous dispersant, an aqueous wetting agent, an aqueous defoamer, a film forming aid, and water to the cellulose solution, and stir at 300-400 rpm for 5-10 minutes.
S3、加入金红石型钛白粉、填料助剂和阻燃剂,采用800~1000转/分搅拌15~20分钟,检测无颗粒即可,说明颜料、填料、阻燃剂已经均匀分散到溶液中,如检测有颗粒,说明还存在未分散均匀的原料颗粒。S3. Add rutile titanium dioxide, filler additives and flame retardants, stir at 800-1000 rpm for 15-20 minutes, and detect no particles, indicating that the pigments, fillers, and flame retardants have been evenly dispersed in the solution. If there are particles detected, it indicates that there are still raw particles that are not evenly dispersed.
S4、加入乙酸乙烯酯-乙烯共聚乳液,采用400~600转/分搅拌5~10分钟。S4. Add vinyl acetate-ethylene copolymer emulsion and stir at 400-600 rpm for 5-10 minutes.
S5、加入钾水玻璃、表面活性剂,采用400~600转/分搅拌10~15分钟。S5. Add potassium water glass and surfactant, and stir for 10-15 minutes at 400-600 rpm.
在本申请的一些实施例中,水性消泡剂为第一水性消泡剂和第二水性消泡剂,先往纤维素溶液中,即在步骤S2中加入第一水性消泡剂、再在加入乙酸乙烯酯-乙烯共聚乳液的步骤中,即在步骤S4中加入第二水性消泡剂。In some embodiments of the present application, the water-based defoaming agent is a first water-based defoaming agent and a second water-based defoaming agent, which are first added to the cellulose solution, that is, in step S2, the first water-based defoaming agent is added, and then the In the step of adding the vinyl acetate-ethylene copolymer emulsion, that is, in step S4, the second aqueous defoamer is added.
成膜助剂为第一成膜助剂和第二成膜助剂,先往纤维素溶液中,即在步骤S2中加入第一成膜助剂,再在加入钾水玻璃的步骤中,即在步骤S5中加入第二成膜助剂。The film-forming aid is the first film-forming aid and the second film-forming aid, which are first added to the cellulose solution, that is, in step S2, the first film-forming aid is added, and then in the step of adding potassium water glass, that is, In step S5, a second film-forming aid is added.
以下结合实施例对本申请的特征和性能作进一步的详细描述。The features and performance of the present application will be further described in detail below in conjunction with embodiments.
实施例1~5Examples 1~5
每个实施例分别提供一种防火涂料,型号为:GT-NSP-FP2.5-A室外膨胀型钢结构水性防火涂料,各实施例的原料组分配方如表1所示。Each embodiment provides a fire retardant paint, the model is: GT-NSP-FP2.5-A outdoor intumescent water-based fire retardant paint for steel structure, the raw material component formula of each example is shown in Table 1.
表1实施例1~5的原料组分配方Table 1 The raw material component formula of Examples 1 to 5
 To 实施例1Example 1 实施例2Example 2 实施例3Example 3 实施例4Example 4 实施例5Example 5
自来水Tap water 21twenty one 21.621.6 21.721.7 21.421.4 22.322.3
纤维素Cellulose 0.80.8 0.60.6 0.80.8 0.40.4 0.50.5
水性分散剂Aqueous dispersant 0.50.5 0.30.3 0.20.2 0.30.3 0.40.4
水性润湿剂Water-based wetting agent 0.10.1 0.20.2 0.20.2 0.30.3 0.20.2
第一水性消泡剂The first water-based defoamer 0.20.2 0.10.1 0.10.1 0.20.2 0.10.1
第一成膜助剂The first film-forming aid 11 1.51.5 22 11 1.51.5
金红石钛白粉Rutile Titanium Dioxide 55 44 66 44 55
煅烧高岭土Calcined kaolin 55 44 33 77 55
可膨胀型石墨粉Expandable graphite powder 11 33 44 22 44
阻燃剂Flame retardant 2525 2525 3030 2525 2020
珍珠岩Perlite 55 55 44 33 22
蛭石Vermiculite 55 33 44 33 66
云母粉Mica powder 55 44 33 22 33
乙酸乙烯酯-乙烯共聚乳液Vinyl acetate-ethylene copolymer emulsion 55 1010 77 66 77
第二水性消泡剂The second water-based defoamer 0.20.2 0.10.1 0.20.2 0.20.2 0.20.2
钾水玻璃Potassium water glass 2020 1515 1818 22twenty two 2020
第二成膜助剂The second film forming aid 1.21.2 2.62.6 1.41.4 1.61.6 1.81.8
表面活性剂Surfactant 00 00 0.60.6 0.60.6 11
合计total 100100 100100 100100 100100 100100
对比例1~4Comparative example 1~4
每个对比例分别提供一种防火涂料,各对比例的原料组分配方如表2所示。Each comparative example provides a fire retardant coating, and the raw material component formula of each comparative example is shown in Table 2.
表2对比例1~4的原料组分配方Table 2 The raw material component formula of Comparative Examples 1 to 4
 To 对比例1Comparative example 1 对比例2Comparative example 2 对比例3Comparative example 3 对比例4Comparative example 4
自来水Tap water 22.322.3 22.322.3 22.322.3 22.322.3
纤维素Cellulose 0.50.5 0.50.5 0.50.5 0.50.5
水性分散剂Aqueous dispersant 0.40.4 0.40.4 0.40.4 0.40.4
水性润湿剂Water-based wetting agent 0.20.2 0.20.2 0.20.2 0.20.2
第一水性消泡剂The first water-based defoamer 0.10.1 0.10.1 0.10.1 0.10.1
第一成膜助剂The first film-forming aid 1.51.5 1.51.5 1.51.5 1.51.5
金红石钛白粉Rutile Titanium Dioxide 55 55 55 55
煅烧高岭土Calcined kaolin 55 55 55 55
可膨胀型石墨粉Expandable graphite powder 44 44 44 44
阻燃剂Flame retardant 2020 2020 2020 2020
珍珠岩Perlite 22 22 22 22
蛭石Vermiculite 66 66 66 66
云母粉Mica powder 33 33 33 33
乙酸乙烯酯-乙烯共聚乳液Vinyl acetate-ethylene copolymer emulsion 00 2727 13.513.5 4.54.5
第二水性消泡剂The second water-based defoamer 0.20.2 0.20.2 0.20.2 0.20.2
钾水玻璃Potassium water glass 2727 00 13.513.5 22.522.5
第二成膜助剂The second film forming aid 1.81.8 1.81.8 1.81.8 1.81.8
表面活性剂Surfactant 11 11 11 11
合计total 100100 100100 100100 100100
上述各原料的型号和生产厂家信息如下:The model and manufacturer information of the above raw materials are as follows:
钾水玻璃:AH-K1、东方澳汉;Potash water glass: AH-K1, Oriental Aohan;
乙酸乙烯酯-乙烯共聚乳液:BJ-707、东方石油化工;Vinyl acetate-ethylene copolymer emulsion: BJ-707, Dongfang Petrochemical;
纤维素:HS30000YP2、科莱恩;Cellulose: HS30000YP2, Clariant;
水性分散剂:5040、诺谱科;Aqueous dispersant: 5040, Nopco;
水性润湿剂:070、陶氏;Water-based wetting agent: 070, Dow;
第一水性消泡剂:A111、巴斯夫;The first water-based defoamer: A111, BASF;
第二水性消泡剂:A11、罗地亚;The second water-based defoamer: A11, Rhodia;
第一成膜助剂:丙二醇、江苏佰耀;The first film-forming aid: propylene glycol, Jiangsu Baiyao;
第二成膜助剂:AH-12、东方澳汉;The second film-forming aid: AH-12, Oriental Aohan;
表面活性剂:3320、BYK;Surfactant: 3320, BYK;
可膨胀型石墨粉:5200、欧尔石墨;Expandable graphite powder: 5200, Orr graphite;
金红石钛白粉:996、龙蟒;Rutile Titanium Dioxide: 996, Dragon Mang;
珍珠岩:成都欧宁;Perlite: Chengdu Ou Ning;
蛭石:成都耐邦建设;Vermiculite: Chengdu Naibang Construction;
云母粉:1250目、滁州;Mica powder: 1250 mesh, Chuzhou;
阻燃剂:成都卓安。Flame retardant: Chengdu Zhuoan.
上述实施例和对比例的防火涂料的制备工艺大致都是按照以下过程进行:The preparation process of the fire-retardant coatings of the above-mentioned embodiments and comparative examples are generally carried out according to the following process:
S1、往生产缸内的自来水中慢慢加入纤维素,采用1000转/分搅拌,直至纤维素充分溶解。S1. Slowly add cellulose to the tap water in the production tank and stir at 1000 rpm until the cellulose is fully dissolved.
S2、往溶解好的纤维素溶液中慢慢加入水性分散剂、第一水性消泡剂、水性润湿剂、第一成膜助剂、自来水,采用400转/分搅拌8分钟。S2. Slowly add the aqueous dispersant, the first aqueous defoamer, the aqueous wetting agent, the first film forming aid, and tap water to the dissolved cellulose solution, and stir for 8 minutes at 400 rpm.
S3、加入金红石型钛白粉、云母粉、锻烧高岭土、可膨胀型石墨粉、珍珠岩、蛭石、阻燃剂,采用1000转/分搅拌,检测无颗粒即可。S3. Add rutile titanium dioxide, mica powder, calcined kaolin, expandable graphite powder, perlite, vermiculite, flame retardant, stir at 1000 rpm, and detect no particles.
S4、将乙烯共聚乳液、第二水性消泡剂加入生产缸中,采用600转/分中速搅拌8分钟。S4. Add the ethylene copolymer emulsion and the second water-based defoamer into the production tank and stir at a medium speed of 600 rpm for 8 minutes.
S5、将钾水玻璃、第二成膜助剂、表面活性剂加入生产缸中,采用600转/分中速搅拌12分钟。S5. Add the potassium sodium silicate, the second film forming aid, and the surfactant into the production tank, and stir at a medium speed of 600 rpm for 12 minutes.
以下通过干板实验对上述实施例和对比例的防火涂料的综合性能进行检测。In the following, the comprehensive performance of the fireproof coatings of the above-mentioned examples and comparative examples is tested by dry board experiments.
干板实验:工件准备,先将工字钢材刷涂防锈底漆(厚度50~60微米),干燥24小时以后再喷涂防火涂料(将薄型防火涂料加入自来水稀释成10%左右溶液后再进行喷涂),防火涂料的厚度为5±0.5mm。施工后检测外观、表干时间、实干时间;自然环境条件下干燥7天检测综合性能(耐水性、耐酸性、耐碱性、耐低温循环性、耐冻融循环性、耐曝热、耐湿热、耐盐雾腐蚀性、耐紫外线辐照性以及耐火等级)。Dry board experiment: Workpiece preparation, first brush the I-shaped steel with anti-corrosion primer (thickness 50-60 microns), dry for 24 hours before spraying fire-resistant paint (dilute the thin-type fire-resistant paint with tap water to a solution of about 10% before proceeding Spraying), the thickness of the fireproof coating is 5±0.5mm. After construction, check the appearance, surface drying time, and actual drying time; dry under natural environmental conditions for 7 days to test comprehensive performance (water resistance, acid resistance, alkali resistance, low temperature cycle resistance, freeze-thaw cycle resistance, heat exposure resistance, humidity resistance , Salt spray corrosion resistance, UV radiation resistance and fire resistance grade).
产品综合性能依照GB/T14907-2018《钢结构防火涂料》标准执行,综合性能检测项目及标准见表3。结果见表4。The comprehensive performance of the product is implemented in accordance with the GB/T14907-2018 "Fireproof Coatings for Steel Structures". The comprehensive performance testing items and standards are shown in Table 3. The results are shown in Table 4.
表3综合性能检测项目及标准Table 3 Comprehensive performance test items and standards
Figure PCTCN2021074822-appb-000003
Figure PCTCN2021074822-appb-000003
表4综合性能检测结果Table 4 Comprehensive performance test results
Figure PCTCN2021074822-appb-000004
Figure PCTCN2021074822-appb-000004
Figure PCTCN2021074822-appb-000005
Figure PCTCN2021074822-appb-000005
Figure PCTCN2021074822-appb-000006
Figure PCTCN2021074822-appb-000006
根据实施例1~5和对比例1~2的结果可知,钾水玻璃与乙烯共聚物乳液配合在一起,具有非常优异的防火性能,比常规的水性薄型防火涂料防火等级提升了1h以上,同时耐候性好、耐碱性超好、耐水性好、耐曝热性能非常好,说明钾水玻璃与乙烯共聚物乳液二者缺一不可;根据实施例1~5和对比例3~4的结果可知,钾水玻璃与乙烯共聚物乳液的配比越大,耐火性能超强,隔热效率衰减量也变小,但是如果钾水玻璃与乙烯共聚物乳液的配比过大,则容易出现裂纹。根据实施例1~5可知,实施例1~2未添加表面活性剂,低温贮存出现变质异常,并且罐内状态出现轻微分水现象,实施例3~5中表面活性剂的添加量超过0.6%后,低温贮存稳定性较好。According to the results of Examples 1 to 5 and Comparative Examples 1 to 2, it can be seen that the combination of potassium sodium silicate and ethylene copolymer emulsion has very excellent fire resistance, which is more than 1h higher than the fire resistance of conventional water-based thin fire retardant coatings, and at the same time Good weather resistance, super alkali resistance, good water resistance, and heat exposure resistance are very good, indicating that both potassium water glass and ethylene copolymer emulsion are indispensable; according to the results of Examples 1 to 5 and Comparative Examples 3 to 4 It can be seen that the greater the ratio of potassium water glass to ethylene copolymer emulsion, the stronger the fire resistance and the smaller the attenuation of thermal insulation efficiency. However, if the ratio of potassium water glass to ethylene copolymer emulsion is too large, cracks are likely to occur. . According to Examples 1 to 5, there is no surfactant added in Examples 1 to 2, and abnormal deterioration occurs in low-temperature storage, and there is a slight water separation phenomenon in the tank state. The addition amount of surfactants in Examples 3 to 5 exceeds 0.6% Later, the low temperature storage stability is better.
综上所述,本申请实施例的有机-无机杂化型防火涂料及其制备方法,其采用无机硅酸盐为主体原料,乙酸乙烯酯-乙烯共聚乳液为基料,得到的防火涂料具有耐温性高、耐水性好、防火等级高、干燥速度快等特点。In summary, the organic-inorganic hybrid fire-retardant coating and its preparation method in the examples of this application use inorganic silicate as the main raw material and vinyl acetate-ethylene copolymer emulsion as the base material, and the resulting fire-retardant coating is resistant to High temperature resistance, good water resistance, high fire rating, fast drying speed, etc.
以上所述仅为本申请的实施例而已,并不用于限制本申请的保护范围,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only examples of the present application, and are not used to limit the protection scope of the present application. For those skilled in the art, the present application may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included in the protection scope of this application.

Claims (22)

  1. 一种有机-无机杂化型防火涂料,其特征在于,按质量百分数计,其原料包括:An organic-inorganic hybrid fire-retardant coating, which is characterized in that, in terms of mass percentage, its raw materials include:
    Figure PCTCN2021074822-appb-100001
    Figure PCTCN2021074822-appb-100001
  2. 根据权利要求1所述的有机-无机杂化型防火涂料,其特征在于,所述原料中钾水玻璃的质量百分数为15%、17%、19%、20%或22%。The organic-inorganic hybrid fireproof coating according to claim 1, wherein the mass percentage of potassium water glass in the raw material is 15%, 17%, 19%, 20% or 22%.
  3. 根据权利要求1所述的有机-无机杂化型防火涂料,其特征在于,所述原料中乙酸乙烯酯-乙烯共聚乳液的质量百分数为5%、6%、8%或10%。The organic-inorganic hybrid fireproof coating according to claim 1, wherein the mass percentage of the vinyl acetate-ethylene copolymer emulsion in the raw material is 5%, 6%, 8% or 10%.
  4. 根据权利要求1所述的有机-无机杂化型防火涂料,其特征在于,所述原料中纤维素的质量百分数为0.2%、0.3%、0.5%或0.6%。The organic-inorganic hybrid fireproof coating according to claim 1, wherein the mass percentage of cellulose in the raw material is 0.2%, 0.3%, 0.5% or 0.6%.
  5. 根据权利要求1所述的有机-无机杂化型防火涂料,其特征在于,所述原料中水性分散剂的质量百分数为0.2%、0.4%或0.5%。The organic-inorganic hybrid fireproof coating according to claim 1, wherein the mass percentage of the aqueous dispersant in the raw material is 0.2%, 0.4% or 0.5%.
  6. 根据权利要求1所述的有机-无机杂化型防火涂料,其特征在于,所述原料中水性润湿剂的质量百分数为0.1%、0.2%或0.3%。The organic-inorganic hybrid fireproof coating according to claim 1, wherein the mass percentage of the aqueous wetting agent in the raw material is 0.1%, 0.2% or 0.3%.
  7. 根据权利要求1所述的有机-无机杂化型防火涂料,其特征在于,所述原料中水性消泡剂的质量百分数为0.3%、0.4%或0.5%。The organic-inorganic hybrid fireproof coating according to claim 1, wherein the mass percentage of the water-based defoamer in the raw material is 0.3%, 0.4% or 0.5%.
  8. 根据权利要求1所述的有机-无机杂化型防火涂料,其特征在于,所述原料中成膜助剂的质量百分数为2.2%、2.5%、2.7%、3%、3.1%、3.3%、3.5%、3.8%或4.1%。The organic-inorganic hybrid fireproof coating according to claim 1, wherein the mass percentage of the film-forming aid in the raw material is 2.2%, 2.5%, 2.7%, 3%, 3.1%, 3.3%, 3.5%, 3.8% or 4.1%.
  9. 根据权利要求1所述的有机-无机杂化型防火涂料,其特征在于,所述原料中填料助剂的质量百分数为13%、15%、18%、20%、23%、25%或28%。The organic-inorganic hybrid fireproof coating according to claim 1, wherein the mass percentage of filler additives in the raw materials is 13%, 15%, 18%, 20%, 23%, 25% or 28%. %.
  10. 根据权利要求1所述的有机-无机杂化型防火涂料,其特征在于,所述原料中阻燃剂的质量百分数为20%、25%或30%。The organic-inorganic hybrid fireproof coating according to claim 1, wherein the mass percentage of the flame retardant in the raw material is 20%, 25% or 30%.
  11. 根据权利要求1所述的有机-无机杂化型防火涂料,其特征在于,所述原料中水的质量百分数为22%、23%或23.6%。The organic-inorganic hybrid fireproof coating according to claim 1, wherein the mass percentage of water in the raw material is 22%, 23% or 23.6%.
  12. 根据权利要求1~3任一项所述的有机-无机杂化型防火涂料,其特征在于,所述原料中,所述钾水玻璃和所述乙酸乙烯酯-乙烯共聚乳液的质量比为1.5~4。The organic-inorganic hybrid fireproof coating according to any one of claims 1 to 3, wherein the mass ratio of the potassium water glass and the vinyl acetate-ethylene copolymer emulsion in the raw material is 1.5 ~4.
  13. 根据权利要求1~11任一项所述的有机-无机杂化型防火涂料,其特征在于,按质量百分数计,所述原料还包括表面活性剂0.6%~1%。The organic-inorganic hybrid fire-retardant coating according to any one of claims 1 to 11, characterized in that, in terms of mass percentage, the raw material further comprises 0.6% to 1% of a surfactant.
  14. 根据权利要求13所述的有机-无机杂化型防火涂料,其特征在于,所述原料中表面活性剂的质量百分数为0.6%、0.8%或1%。The organic-inorganic hybrid fireproof coating according to claim 13, wherein the mass percentage of the surfactant in the raw material is 0.6%, 0.8% or 1%.
  15. 根据权利要求1或9所述的有机-无机杂化型防火涂料,其特征在于,按原料总量的质量百分数计,所述填料助剂包括:金红石钛白粉4%~6%、可膨胀型石墨1%~4%、锻烧高岭土3%~7%、珍珠岩2%~5%、蛭石3%~6%和云母粉2%~5%。The organic-inorganic hybrid fireproof coating according to claim 1 or 9, characterized in that, based on the mass percentage of the total amount of raw materials, the filler additives include: rutile titanium dioxide 4% to 6%, expandable type Graphite is 1% to 4%, calcined kaolin is 3% to 7%, perlite is 2% to 5%, vermiculite is 3% to 6%, and mica powder is 2% to 5%.
  16. 根据权利要求15所述的有机-无机杂化型防火涂料,其特征在于,所述填料助剂的粒度在500目以上。The organic-inorganic hybrid fireproof coating according to claim 15, wherein the particle size of the filler additive is above 500 mesh.
  17. 根据权利要求1~10任一项所述的有机-无机杂化型防火涂料,其特征在于,所述钾水玻璃的型号为AH-K1;The organic-inorganic hybrid fireproof coating according to any one of claims 1 to 10, wherein the model of the potassium water glass is AH-K1;
    和/或,所述乙酸乙烯酯-乙烯共聚乳液的型号为BJ-707;And/or, the model number of the vinyl acetate-ethylene copolymer emulsion is BJ-707;
    和/或,所述纤维素的型号为HS30000YP2;And/or, the model number of the cellulose is HS30000YP2;
    和/或,所述水性分散剂为阴离子型高分子水性分散剂,可选地,型号为5040;And/or, the aqueous dispersant is an anionic polymer aqueous dispersant, optionally, the model is 5040;
    和/或,所述水性润湿剂为阴离子型表面活性剂,可选地,型号为070;And/or, the water-based wetting agent is an anionic surfactant, optionally, the model number is 070;
    和/或,所述水性消泡剂为炔二醇类水性消泡剂,可选地,型号为A111和A11;And/or, the water-based defoaming agent is an acetylene glycol water-based defoaming agent, optionally, the models are A111 and A11;
    和/或,所述成膜助剂为丙二醇和型号AH-12的成膜助剂;And/or, the film-forming aid is propylene glycol and a film-forming aid of model AH-12;
    和/或,所述阻燃剂的型号201-A。And/or, the model number 201-A of the flame retardant.
  18. 一种权利要求1~17中任一项所述的有机-无机杂化型防火涂料的制备方法,其特征在于,其包括以下步骤:A method for preparing the organic-inorganic hybrid fire-retardant coating according to any one of claims 1-17, characterized in that it comprises the following steps:
    往纤维素溶液中加入所述水性分散剂、所述水性润湿剂、所述水性消泡剂、所述成膜助剂、水,采用300~400转/分搅拌5~10分钟;Add the aqueous dispersant, the aqueous wetting agent, the aqueous defoamer, the film forming aid, and water to the cellulose solution, and stir for 5-10 minutes at 300-400 rpm;
    加入所述金红石型钛白粉、所述填料助剂和所述阻燃剂,采用800~1000转/分搅拌15~20分钟,检测无颗粒即可;Add the rutile-type titanium dioxide, the filler auxiliary and the flame retardant, stir at 800-1000 rpm for 15-20 minutes, and detect that there is no particle;
    加入所述乙酸乙烯酯-乙烯共聚乳液,采用400~600转/分搅拌5~10分钟;Adding the vinyl acetate-ethylene copolymer emulsion, stirring at 400-600 rpm for 5-10 minutes;
    加入所述钾水玻璃,采用400~600转/分搅拌10~15分钟。Add the potassium water glass and stir at 400-600 rpm for 10-15 minutes.
  19. 根据权利要求18所述的制备方法,其特征在于,所述纤维素溶液的配制方法为:在纤维素中加入部分所述水中,采用800~1000转/分的转速搅拌,直至纤维素充分溶解,形成纤维素溶液。The preparation method according to claim 18, wherein the preparation method of the cellulose solution is: adding part of the water to the cellulose and stirring at a speed of 800-1000 rpm until the cellulose is fully dissolved , The formation of cellulose solution.
  20. 根据权利要求18所述的制备方法,其特征在于,所述水性消泡剂为第一水性消泡剂和第二水性消泡剂,先往纤维素溶液中加入第一水性消泡剂,再在加入所述乙酸乙烯酯-乙烯共聚乳液的步骤中加入第二水性消泡剂。The preparation method according to claim 18, wherein the water-based defoamer is a first water-based defoamer and a second water-based defoamer, and the first water-based defoamer is added to the cellulose solution first, and then In the step of adding the vinyl acetate-ethylene copolymer emulsion, a second aqueous defoamer is added.
  21. 根据权利要求18所述的制备方法,其特征在于,所述成膜助剂为第一成膜助剂和第二成膜助剂,先往纤维素溶液中加入第一成膜助剂,再在加入所述钾水玻璃的步骤中加入第二成膜助剂。The preparation method according to claim 18, wherein the film-forming aid is a first film-forming aid and a second film-forming aid, and the first film-forming aid is added to the cellulose solution first, and then In the step of adding the potassium water glass, a second film-forming aid is added.
  22. 根据权利要求18所述的制备方法,其特征在于,按质量百分数计,所述原料还包括表面活性剂0.6%~1%,所述制备方法还包括在加入所述钾水玻璃的步骤中加入表面活性剂的步骤。The preparation method according to claim 18, characterized in that, in terms of mass percentage, the raw material further comprises 0.6% to 1% of a surfactant, and the preparation method further comprises adding in the step of adding the potassium water glass Surfactant step.
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