CN101659765A - Halogen free flame retardant cable sheath material and manufacturing method thereof - Google Patents
Halogen free flame retardant cable sheath material and manufacturing method thereof Download PDFInfo
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- CN101659765A CN101659765A CN200810198131A CN200810198131A CN101659765A CN 101659765 A CN101659765 A CN 101659765A CN 200810198131 A CN200810198131 A CN 200810198131A CN 200810198131 A CN200810198131 A CN 200810198131A CN 101659765 A CN101659765 A CN 101659765A
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Abstract
The invention discloses a halogen free flame retardant cable sheath material and a manufacturing method thereof. The material mainly comprises the following components in parts by weight: 80-90 partsof ethylene-vinyl acetate copolymer, 10-20 parts of compatilizer, 120-180 parts of halogen free flame retardant, 5-20 parts of flame retardant synergistic agent, 1-3 parts of antioxidant and 5-20 parts of processing agent. The invention adopts magnesium hydroxide and aluminum hydroxide of the halogen free flame retardant, and avoids the use of a halogenous flame retardant, thereby not only effectively improving the flame retardant property of the cable material, but also ensuring that the cable material has better mechanical property.
Description
Technical field
The present invention relates to the cable in a kind of cable technology field, especially relate to a kind of low-smoke halogen-free combustion-preventing cable insulation and sheath material and manufacture method thereof.
Background technology
Flame-proof cable sheath material belongs to a kind of matrix material, and it normally is equipped with suitable weighting agent by matrix resin forms, and requires also should have the comparison excellent flame-retardant except having higher physical and mechanical properties.Superpolymer itself does not generally have fire retardancy, and the flame retardant properties method commonly used that improves polymer materials is additive flame retardant to be filled into prepare flame-proof composite material in the polymer materials.Fire retardant commonly used has: halogen-containing compounds, phosphorous compounds, hydrated metal oxide and zinc borate compounds.
Red phosphorus is a kind of fire retarding synergist the most efficiently of hydrated metal oxide.At present, there is the efficient synergy of utilizing red phosphorus and hydrated metal oxide to reach the method for flame retardant effect.Yet chemical reaction slowly can take place with air in red phosphorus in a humid environment, produces the phosphuret-(t)ed hydrogen (PH of severe toxicity
3) gas, and red phosphorus dust explosive, can so that lead to disaster because of the high heat spontaneous combustion in inside when storing in a large number.For this reason, red phosphorus must could use safely and effectively through surface treatment.In addition, the inherent red-purple of red phosphorus own has limited the application of phosphorous CABLE MATERIALS greatly.And the fire-resistant cable material that contains red phosphorus all can be emitted irritating smell during in process of production with burning in large quantities.
Hydrated metal oxide belongs to hydrate and hydrate and the formed double salt of other element or the compound of the metallic element oxide compound of IA family in the periodic table of elements, II A family, group III A, IVA family and IVB family.Prepare flame-proof composite material with hydrated metal oxide (normally magnesium hydroxide and aluminium hydroxide) as fire retardant, can avoid because the variety of problems that interpolation halogen or red phosphorus based flame retardant cause.No matter which kind of conventional superpolymer matrix resin is, measure the flame retardant properties of flame-proof composite material with testing vertical flammability, when the addition of magnesium hydroxide or aluminium hydroxide had only 60% (mass percent) of surpassing, matrix material vertical combustion grade just can reach the FV-0 grade.A large amount of fillings of magnesium hydroxide or aluminium hydroxide will inevitably greatly reduce every physicals of matrix material.So, not adopting special technique, matrix material is difficult to take into account simultaneously to have high mechanical property and excellent flame-retardant.
Because the hydrated metal oxide surface energy is than higher, with surface energy polymer difference great disparity.When being adopted as through the hydrated metal oxide of surface modification,, can produce the uneven phenomenon of dispersion because of the poor compatibility of inorganic particulate and polymkeric substance with the matrix resin blend.The physical and mechanical properties of matrix material will show and reducing.So, hydrated metal oxide is carried out surface modification, introduce organic group on its surface, improve and polymkeric substance between compatibility, thereby improved the dispersive ability of hydrated metal oxide, and then improved every physical and mechanical properties of matrix material.The surface treatment method of hydrated metal oxide is a lot.According to the difference of treatment process, can be divided into wet processing and dry process.Different surface treatment agents is to hydrated metal oxide surface-treated effect difference, because different surface treatment agent molecules has different structures, different with reactive force between hydrated metal oxide or the polymer molecular chain, thus cause the reactive force power that exists between hydrated metal oxide and the polymkeric substance different.
In addition, when matrix resin is polyethylene, need to adopt crosslinked (chemically crosslinked or radiation crosslinking) technology sometimes especially existing the preparation in the method for non-halogen flame-retardant cable, can improve the temperature capacity and the tensile strength of non-halogen flame-retardant cable like this.But this crosslinking process can prolong the production time of product, increases production cost of products, thereby has limited promoting the use of of non-halogen flame-retardant cable.
Summary of the invention
The object of the present invention is to provide a kind of halogen-free flame-proof cable sheath material.Its components in mass portion is represented mainly to comprise:
80~90 parts of ethylene-vinyl acetate copolymers;
10~20 parts of compatilizers;
120~180 parts of inorganic combustion inhibitors;
5~20 parts of retardant synergists;
1~3 part in oxidation inhibitor;
5~20 parts of processing aids.
More excellent, described compatilizer is an ethylene-vinyl acetate grafted maleic anhydride multipolymer.
More excellent, described inorganic combustion inhibitor is aluminium hydroxide and magnesium hydroxide one of them or both sums.
More excellent, described retardant synergist is zinc borate and organosilicon one of them or both sums.
More excellent, described processing aid comprises initiator, lubricant, defoamer, coupling agent and dispersed oil.
The present invention adopts ethylene-vinyl acetate copolymer (EVA) as matrix resin, is because EVA is a kind of polyolefine with higher mechanical property.Ethylene-vinyl acetate grafted maleic anhydride multipolymer (EVA-g-MAH) as compatilizer then can improve matrix resin EVA and the hydrated metal oxide interfacial effect that carried out surface modification treatment, improves the performance of flame-proof cable sheath material.Oxidation inhibitor among the present invention is commercially available common plastics antioxidant product, the main antioxidant 1010 that adopts among the present invention.
Another object of the present invention is to provide the manufacture method of above-mentioned halogen-free flame-proof cable sheath material: successively with ethylene-vinyl acetate copolymer and compatilizer; Inorganic combustion inhibitor; Retardant synergist, oxidation inhibitor and processing aid add in 1500-2200 rev/min the mixing machine, and stirring at low speed is 1~2 minute at normal temperatures, mix the back add twin screw extruder 140 ℃~170 ℃ mixing down, granulation then.
Compared with prior art, the present invention adopts inorganic combustion inhibitor magnesium hydroxide and aluminium hydroxide, has avoided the use of halogen containing flame-retardant, not only effectively raises the flame retardant properties of this CABLE MATERIALS, and makes this CABLE MATERIALS have mechanical property preferably.
Embodiment
Below with reference to specific embodiment the present invention is described in detail.
With ethylene-vinyl acetate copolymer (EVA) as matrix resin, ethylene-vinyl acetate grafted maleic anhydride multipolymer (EVA-g-MAH) is a compatilizer, zinc borate (ZnB) is retardant synergist, Zinic stearas (Znst) and N, N '-supportted bis-stearamides (EBS) is lubricant, antioxidant 1010 is an oxidation inhibitor, and dispersed oil and other auxiliary agents are processing aid.
Embodiment 1
Successively with EVA and EVA-g-MAH; Inorganic combustion inhibitor; Compositions such as ZnB, Znst, EBS, antioxidant 1010, dispersed oil and other auxiliary agents, put into 1500-2200 rev/min mixing machine by following component (mass parts), stirring at low speed is 1~2 minute at normal temperatures, it is mixing under 140 ℃~170 ℃ to mix back adding twin screw extruder, granulation then.
80 parts of EVA;
20 parts of EVA-g-MAH;
170 parts of inorganic combustion inhibitors;
10 parts of ZnB;
3 parts of Znst;
1 part of EBS;
1.5 parts of antioxidant 1010s;
1 part of dispersed oil;
6.5 parts of other auxiliary agents.
Embodiment 2
Successively with EVA and EVA-g-MAH; Inorganic combustion inhibitor; Compositions such as ZnB, Znst, EBS, antioxidant 1010, dispersed oil and other auxiliary agents, put into 1500-2200 rev/min mixing machine by following component (mass parts), stirring at low speed is 1~2 minute at normal temperatures, it is mixing under 140 ℃~170 ℃ to mix back adding twin screw extruder, granulation then.
85 parts of EVA;
15 parts of EVA-g-MAH;
170 parts of inorganic combustion inhibitors;
10 parts of ZnB;
3 parts of Znst;
1 part of EBS;
1.5 parts of antioxidant 1010s;
1 part of dispersed oil;
6 parts of other auxiliary agents.
Embodiment 3
Successively with EVA and EVA-g-MAH; Inorganic combustion inhibitor; Compositions such as ZnB, Znst, EBS, antioxidant 1010, dispersed oil and other auxiliary agents, put into 1500-2200 rev/min mixing machine by following component (mass parts), stirring at low speed is 1~2 minute at normal temperatures, it is mixing under 140 ℃~170 ℃ to mix back adding twin screw extruder, granulation then.
90 parts of EVA;
10 parts of EVA-g-MAH;
160 parts of inorganic combustion inhibitors;
10 parts of ZnB;
3 parts of Znst;
1 part of EBS;
1.5 parts of antioxidant 1010s;
1 part of dispersed oil;
7 parts of other auxiliary agents.
The mechanical property that above embodiment tests the gained finished product by national standard, measured result such as following table:
Table 1: adopt halogen-free flame-proof cable sheath material test result of the present invention relatively
Tensile strength (MPa) | Elongation at break (%) | Oxygen index (%) | ??UL-94 | |
Embodiment 1 | ??10.7 | ??126 | ??33 | ??V1 |
Embodiment 2 | ??11.8 | ??132 | ??36 | ??V1 |
Embodiment 3 | ??11.1 | ??149 | ??35 | ??V1 |
The above, above-mentioned embodiment of the present invention all can only be thought can not limit the present invention to explanation of the present invention, claims have been pointed out scope of the present invention, and scope of the present invention is not pointed out in above-mentioned explanation, therefore, in implication suitable and any change in the scope, all should think to be included in the scope of claims with claims of the present invention.
Claims (6)
1, a kind of halogen-free flame-proof cable sheath material is characterized in that, its components in mass portion is represented mainly to comprise:
80~90 parts of ethylene-vinyl acetate copolymers;
10~20 parts of compatilizers;
120~180 parts of inorganic combustion inhibitors;
5~20 parts of retardant synergists;
1~3 part in oxidation inhibitor;
5~20 parts of processing aids.
2, halogen-free flame-proof cable sheath material according to claim 1 is characterized in that, described compatilizer is an ethylene-vinyl acetate grafted maleic anhydride multipolymer.
3, halogen-free flame-proof cable sheath material according to claim 1 is characterized in that, described inorganic combustion inhibitor is aluminium hydroxide and magnesium hydroxide one of them or both sums.
4, halogen-free flame-proof cable sheath material according to claim 1 is characterized in that, described retardant synergist is zinc borate and organosilicon one of them or both sums.
5, halogen-free flame-proof cable sheath material according to claim 1 is characterized in that, described processing aid comprises initiator, lubricant, defoamer, coupling agent and dispersed oil.
6, the manufacture method of one of any halogen-free flame-proof cable sheath material of claim 1 to 5 is characterized in that, comprising: successively with ethylene-vinyl acetate copolymer and compatilizer; Inorganic combustion inhibitor; It is that stirring at low speed is 1~2 minute at normal temperatures in 1500-2200 rev/min the mixing machine that retardant synergist, oxidation inhibitor and processing aid add rotating speed, mix the back add twin screw extruder 140 ℃~170 ℃ mixing down, granulation then.
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Cited By (19)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101914237A (en) * | 2010-09-03 | 2010-12-15 | 东华大学 | Halogen-free phosphorus-free modified magnesium hydroxide flame retardant ethylene-vinyl acetate copolymer and preparation method thereof |
CN102311654A (en) * | 2011-03-11 | 2012-01-11 | 江苏达胜高聚物有限公司 | High-insulation plastic material for locomotive cables |
CN102464824A (en) * | 2010-11-18 | 2012-05-23 | 苏州兆丰塑胶有限公司 | High-speed low-smoke zero-halogen polyolefin |
CN102585338A (en) * | 2011-01-13 | 2012-07-18 | 苏州汉扬精密电子有限公司 | Anti-wear halogen-free flame-retardant cable material |
CN103450543A (en) * | 2013-07-24 | 2013-12-18 | 安徽省富林电子科技有限公司 | Refractory diamagnetic cable sheath material and preparation method thereof |
CN103450550A (en) * | 2013-08-30 | 2013-12-18 | 江苏达胜高聚物有限公司 | Halogen-free flame-retardant cable material |
CN103524967A (en) * | 2013-09-30 | 2014-01-22 | 芜湖航天特种电缆厂 | Flame retardant cable sheath material with high malleability and preparation method |
CN103724783A (en) * | 2013-12-10 | 2014-04-16 | 芜湖佳诚电子科技有限公司 | Halogen-free, low-smoke, highly flame-retardant polyolefin cable material and preparation method thereof |
CN103724748A (en) * | 2013-12-10 | 2014-04-16 | 芜湖佳诚电子科技有限公司 | High inflaming retarding polyolefin cable insulating material and preparation method thereof |
CN103772814A (en) * | 2014-01-07 | 2014-05-07 | 合肥杰事杰新材料股份有限公司 | Flame-retardant polyolefin composite material and preparation method thereof |
CN104151690A (en) * | 2014-07-25 | 2014-11-19 | 宁国新博能电子有限公司 | Halogen-free flame-retardant cable sheath material |
CN104277284A (en) * | 2014-09-10 | 2015-01-14 | 江苏金聚合金材料有限公司 | Flexible low-smoke halogen-free cable material and preparation method thereof |
CN105802004A (en) * | 2016-06-01 | 2016-07-27 | 扬州兰都塑料科技有限公司 | Halogen-free flame-retardant polyolefin power cable |
CN105837927A (en) * | 2016-06-01 | 2016-08-10 | 扬州兰都塑料科技有限公司 | Preparation method of halogen-free flame-retardant polyolefin power cable |
CN106971778A (en) * | 2017-04-17 | 2017-07-21 | 金杯电工衡阳电缆有限公司 | A kind of strong environment-friendly electric wire of anti-overload ability |
CN107254084A (en) * | 2017-05-08 | 2017-10-17 | 天长市通联焊业有限公司 | A kind of communication cable radiation proof cable sheath material |
CN107286450A (en) * | 2017-06-08 | 2017-10-24 | 上海欧伯尔塑胶有限公司 | Low smoke, zero halogen fireproof cable feed composition and preparation method thereof |
CN107383570A (en) * | 2017-06-08 | 2017-11-24 | 上海欧伯尔塑胶有限公司 | Halogen-free low-smoke high-flame type fireproof cable feed composition and preparation method thereof |
CN108329570A (en) * | 2017-12-28 | 2018-07-27 | 上海欧伯尔塑胶有限公司 | Low smoke, zero halogen fire prevention crack resistence cable feed composition and preparation method thereof |
-
2008
- 2008-08-29 CN CN200810198131A patent/CN101659765A/en active Pending
Cited By (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101914237B (en) * | 2010-09-03 | 2012-05-09 | 东华大学 | Halogen-free phosphorus-free modified magnesium hydroxide flame retardant ethylene-vinyl acetate copolymer and preparation method thereof |
CN101914237A (en) * | 2010-09-03 | 2010-12-15 | 东华大学 | Halogen-free phosphorus-free modified magnesium hydroxide flame retardant ethylene-vinyl acetate copolymer and preparation method thereof |
CN102464824A (en) * | 2010-11-18 | 2012-05-23 | 苏州兆丰塑胶有限公司 | High-speed low-smoke zero-halogen polyolefin |
CN102585338A (en) * | 2011-01-13 | 2012-07-18 | 苏州汉扬精密电子有限公司 | Anti-wear halogen-free flame-retardant cable material |
CN102311654A (en) * | 2011-03-11 | 2012-01-11 | 江苏达胜高聚物有限公司 | High-insulation plastic material for locomotive cables |
CN103450543A (en) * | 2013-07-24 | 2013-12-18 | 安徽省富林电子科技有限公司 | Refractory diamagnetic cable sheath material and preparation method thereof |
CN103450550A (en) * | 2013-08-30 | 2013-12-18 | 江苏达胜高聚物有限公司 | Halogen-free flame-retardant cable material |
CN103524967B (en) * | 2013-09-30 | 2016-03-09 | 芜湖航天特种电缆厂 | A kind of Flame retardant cable sheath material with high malleability and preparation method thereof |
CN103524967A (en) * | 2013-09-30 | 2014-01-22 | 芜湖航天特种电缆厂 | Flame retardant cable sheath material with high malleability and preparation method |
CN103724783A (en) * | 2013-12-10 | 2014-04-16 | 芜湖佳诚电子科技有限公司 | Halogen-free, low-smoke, highly flame-retardant polyolefin cable material and preparation method thereof |
CN103724748A (en) * | 2013-12-10 | 2014-04-16 | 芜湖佳诚电子科技有限公司 | High inflaming retarding polyolefin cable insulating material and preparation method thereof |
CN103772814A (en) * | 2014-01-07 | 2014-05-07 | 合肥杰事杰新材料股份有限公司 | Flame-retardant polyolefin composite material and preparation method thereof |
CN103772814B (en) * | 2014-01-07 | 2019-01-29 | 合肥杰事杰新材料股份有限公司 | A kind of flame-retarded resin composite material and preparation method |
CN104151690A (en) * | 2014-07-25 | 2014-11-19 | 宁国新博能电子有限公司 | Halogen-free flame-retardant cable sheath material |
CN104277284A (en) * | 2014-09-10 | 2015-01-14 | 江苏金聚合金材料有限公司 | Flexible low-smoke halogen-free cable material and preparation method thereof |
CN105802004A (en) * | 2016-06-01 | 2016-07-27 | 扬州兰都塑料科技有限公司 | Halogen-free flame-retardant polyolefin power cable |
CN105837927A (en) * | 2016-06-01 | 2016-08-10 | 扬州兰都塑料科技有限公司 | Preparation method of halogen-free flame-retardant polyolefin power cable |
CN106971778A (en) * | 2017-04-17 | 2017-07-21 | 金杯电工衡阳电缆有限公司 | A kind of strong environment-friendly electric wire of anti-overload ability |
CN107254084A (en) * | 2017-05-08 | 2017-10-17 | 天长市通联焊业有限公司 | A kind of communication cable radiation proof cable sheath material |
CN107286450A (en) * | 2017-06-08 | 2017-10-24 | 上海欧伯尔塑胶有限公司 | Low smoke, zero halogen fireproof cable feed composition and preparation method thereof |
CN107383570A (en) * | 2017-06-08 | 2017-11-24 | 上海欧伯尔塑胶有限公司 | Halogen-free low-smoke high-flame type fireproof cable feed composition and preparation method thereof |
CN108329570A (en) * | 2017-12-28 | 2018-07-27 | 上海欧伯尔塑胶有限公司 | Low smoke, zero halogen fire prevention crack resistence cable feed composition and preparation method thereof |
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Application publication date: 20100303 |