CN103172918B - A kind of fireproofing cable material without halide and preparation method thereof - Google Patents
A kind of fireproofing cable material without halide and preparation method thereof Download PDFInfo
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- CN103172918B CN103172918B CN201110435087.1A CN201110435087A CN103172918B CN 103172918 B CN103172918 B CN 103172918B CN 201110435087 A CN201110435087 A CN 201110435087A CN 103172918 B CN103172918 B CN 103172918B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/04—Particle-shaped
Abstract
The invention discloses a kind of fireproofing cable material without halide, be made up of the component comprising following weight portion: base resin 100 parts, fire retardant 80 parts, coupling agent 0.2 4 parts, 14 parts of antioxidant, fire retarding synergist 5 20 parts, compatilizer 2 10 parts, lubricant 0.2 4 parts.The invention also discloses the preparation method of this fireproofing cable material without halide.Owing to using the use of technique scheme, particularly fire retarding synergist, processing characteristics and the self-extinguishment of fireproofing cable material without halide of the present invention significantly improve.By coupling agent and the effect of compatilizer so that fireproofing cable material without halide of the present invention has good processing characteristics and low-smoke and flame retardant performance.
Description
Technical field
The present invention relates to technical field of polymer materials, particularly relate to a kind of fireproofing cable material without halide and preparation side thereof
Method.
Background technology
Insulant and sheath material that electric wire uses in a large number are mainly inflammable macromolecular material, at transmission electric energy
In often cause burning because of self-heating or external fire, there is serious potential safety hazard.Traditional flame retardant cable, the most widely
Halogen containing polymers and halogen containing flame-retardant (such as PBDEs, polybrominated biphenyl material etc.) is used to combine.Although these are electric
Cable has a good fire resistance, but once breaking out of fire, substantial amounts of toxic smog and corrosivity gas can be produced after cable fire
Body, hinders personal safety, is delayed rescue work.
Halogen-free low-smoke flame retardant material does not produce harmful gas when burning, and the amount of being fuming is less, can reduce to greatest extent
The loss of fire.Low-smoke halogen-free cable is widely used in skyscraper, hospital, large-scale library, gymnasium, command scheduling of taking precautions against natural calamities
Building, station and civil airport, passenger's waiting room, major cultural relic protection field and subway, market place builet below the ground or other labor intensive
Public place etc..And along with the fast development of China's economic construction, the raising requiring security performance, to low-smoke non-halogen flame-retardant electricity
The demand of line cable is the most increasing.From the point of view of whole market, fireproofing cable material without halide is prior development direction from now on.
And China in this regard study starting ratio later, yield and quality also have certain gap with developed country.
Halogen-free flame-retardant wire cable-flame retardant system mainly has phosphorous flame-retardant system, expansibility flame-proof system and hydroxide at present
Thing flame-retardant system.Chinese patent CN101070412B discloses the environment-friendly type electricity of a kind of halogen-free expanded flame-retardant CABLE MATERIALS and preparation thereof
Cable, uses Chemical expanding flame-retardant to realize the effect of halogen-free flameproof.Chinese patent CN101323688A discloses a kind of high
Effect flame-retardant environment-protective thermoplastic plastic and processing technology thereof, use high density polyethylene (HDPE), ethylene-vinyl acetate copolymer, hydroxide
Aluminum, magnesium hydroxide, fire-resistant synergistic organic fire-retardant, maleic anhydride compatilizer, quaternary amyl alcohol ester antioxidant, lubricant, nanometer become charcoal
Masterbatch banburying, the technique of extrusion make highly effective flame-retardant environment-protective thermoplastic plastic, hydroxide in the technical scheme that this patent is used
Aluminum, magnesium hydroxide addition based on the 111-350 wt% of resin, too much inorganic filler can cause material mechanical performance
Degradation.Chinese patent CN1752130A, with nano imvite as retardant synergist, reduces filling out of hydroxide with this
Charge, raising processing characteristics, but the imvite modified intercalation synthesis formula that uses, complex process and production cost height, it is difficult to real more
Existing industrialization large-scale production.
Summary of the invention
The present invention is contemplated to overcome time above-mentioned prior art exists with hydroxide for fire retardant, its high filler loading capacity institute
The problem such as the mechanical properties decrease that causes, flame retardant effect are undesirable and provide a kind of high-flame-retardanthalogen-free halogen-free, good mechanical performance low
Cigarette non-halogen flame-retardant cable and preparation method thereof, has that fire resistance is good, technique simple, working (machining) efficiency advantages of higher, and can expire
The demand of foot large-scale industrial production.
The purpose of the present invention is achieved through the following technical solutions:
A kind of fireproofing cable material without halide, is made up of the component comprising following weight portion:
Base resin 100 parts,
Fire retardant 80 parts,
Coupling agent 0.2-4 part,
Antioxidant 1-4 part,
Fire retarding synergist 5-20 part,
Compatilizer 2-10 part,
Lubricant 0.2-4 part.
Preferably, described base resin is linear low density polyethylene LLDPE and ethylene-vinyl acetate copolymer EVA
Mixture compounding in any proportion.
Preferably, the proportioning of described linear low density polyethylene and ethylene-vinyl acetate copolymer is preferably 1:1 ~ 4:
1。
Preferably, the vinyl acetate content of described ethylene-vinyl acetate copolymer is 12-20%, and melt index is 1.0-
2.0 g/10min。
Preferably, one or both in aluminium hydroxide, the magnesium hydroxide of described fire retardant.
Preferably, one or both in monoalkoxytitanates, the tetraisopropyl titanate of described coupling agent.
Preferably, described antioxidant be 1,1,3-tri-(2-methyl-4-hydroxyl-5-tert-butyl-phenyl) butane or four [-(3,
5-di-tert-butyl-hydroxy phenyl) propionic ester] pentaerythritol ester presses compounding mixed of 1:1 respectively with dilauryl thiodipropionate
Compound.
Preferably, described fire retarding synergist is that Firebrake ZB, Pulvis Talci, molybdenum trioxide are by mixture compounding for 1:10:1.
Preferably, described compatilizer is selected from Research of Grafting Malaic Anhydride Onto Polyethylene, ethylene-vinyl acetate copolymer grafting Malaysia
One or both in anhydride.
Preferably, described lubricant is in calcium stearate, magnesium stearate, zinc stearate, barium stearate, Tissuemat E
One or more.
The preparation method of a kind of fireproofing cable material without halide, comprises the following steps:
By coupling agent 0.2-4 weight portion anhydrous alcohol solution, uniformly spray in 80 parts by weight of flame retardant, under room temperature,
Use high-speed mixer, 1500 r/min mixing 20-30 min;After mix homogeneously, add base resin 100 weight portion, antioxygen
Agent 1-4 weight portion, fire retarding synergist 5-20 weight portion, compatilizer 2-10 weight portion, lubricant 0.2-4 weight portion, 70-90 DEG C
Under, 500-2000 r/min mixed at high speed 30-60 min;The material of mix homogeneously is made through double screw extruder extrusion after taking out
Grain, i.e. can get product.
Preferably, the described dual-screw pelletizer temperature from 1st district to die head sets and is respectively as follows: 135-140 DEG C, 140-150
DEG C, 150-160 DEG C, 160-170 DEG C, 160-170 DEG C, 160-165 DEG C.
Compared with prior art, the method have the advantages that
Owing to using the use of technique scheme, particularly fire retarding synergist, fireproofing cable material without halide of the present invention
Processing characteristics and self-extinguishment significantly improve.Firebrake ZB consist of 2ZnO 3B2O3·3.5H2O, it is below 300 DEG C
It is stable, water of crystallization when being heated to more than 300 DEG C, can be discharged, absorb heat, thus suppress combustion reaction;Pulvis Talci can carry
The thermostability of high CABLE MATERIALS, improves its processing characteristics, more can improve the dimensional stability of cable and the hardness of cable and rigidity;
Molybdenum trioxide is bigger on smoke density impact, it is possible to achieve press down the effect of cigarette.By coupling agent and the effect of compatilizer so that this
Bright fireproofing cable material without halide has good processing characteristics and low-smoke and flame retardant performance.
Detailed description of the invention
The present invention is described in detail below in conjunction with each embodiment.
Embodiment 1
Fire retardant (magnesium hydroxide) 80 weight portion is put in high-speed mixer, by 1 weight portion monoalkoxytitanates with 1
Weight portion anhydrous alcohol solution, in uniform spray to magnesium hydroxide, at room temperature, 1500 r/min mix 20 min;Mixing
After Jun Yun, following component is put into high-speed mixer, at 70 DEG C, 1500 r/min mixed at high speed 30min, mix homogeneously:
Base resin 100 weight portion (LLDPE50 weight portion, VA content 15%, the EVA50 weight portion of MFR1.0), antioxidant
2 weight portions (1,1,3-tri-(2-methyl-4-hydroxyl-5-tert-butyl-phenyl) butane 1 weight portion, dilauryl thiodipropionate 1 weight
Amount part), fire retarding synergist 12 weight portion (Firebrake ZB 1 weight portion, Pulvis Talci 10 weight portion, molybdenum trioxide 1 weight portion), compatilizer
(Research of Grafting Malaic Anhydride Onto Polyethylene) 10 weight portion, lubricant (magnesium stearate) 1 weight portion.
Through double screw extruder extruding pelletization after being taken out by the material of mix homogeneously, i.e. can get product.Twin-screw extrusion
The machine temperature from 1st district to die head sets and is respectively as follows: 135 DEG C, 145 DEG C, 155 DEG C, 165 DEG C, 165 DEG C, 160 DEG C.To prepare
Product carry out performance test, test result: the CABLE MATERIALS prepared by this example, its melt flow rate (MFR) is 2.0g/10min,
Hot strength is 13Mpa, elongation at break 470%, oxygen index (OI) 30%, and smoke density (nonflame) 119Dm, combustion test passes through UL-94
V-0 level.
Embodiment 2
Fire retardant (magnesium hydroxide 50 weight portion, aluminium hydroxide 30 weight portion) is put in high-speed mixer, by 1 weight portion
Tetraisopropyl titanate, with 1 weight portion anhydrous alcohol solution, sprays in fire retardant uniformly, and at room temperature, 1500 r/min mix
Close 30 min;After mix homogeneously, following component is put into high-speed mixer, at 90 DEG C, 1000 r/min mixed at high speed 60 min,
Mix homogeneously:
Base resin 100 weight portion (LLDPE80 weight portion, VA content 18%, the EVA20 weight portion of MFR1.5), antioxidant
2 weight portions (four [-(3,5-di-tert-butyl-hydroxy phenyl) propionic ester] pentaerythritol ester 1 weight portion, thiodipropionic acid dilauryl
Osmanthus ester 1 weight portion), fire retarding synergist 12 weight portion (Firebrake ZB 1 weight portion, Pulvis Talci 10 weight portion, molybdenum trioxide 1 weight
Part), compatilizer (ethylene-vinyl acetate copolymer grafted maleic anhydride) 10 weight portions, lubricant (zinc stearate) 1 weight
Part.
Through double screw extruder extruding pelletization after being taken out by the material of mix homogeneously, i.e. can get product.Twin-screw extrusion
The machine temperature from 1st district to die head sets and is respectively as follows: 140 DEG C, 150 DEG C, 160 DEG C, 160 DEG C, 170 DEG C, 165 DEG C.To prepare
Product carry out performance test, test result: the CABLE MATERIALS prepared by this example, its melt flow rate (MFR) is 1.9g/10min,
Hot strength is 11Mpa, elongation at break 420%, oxygen index (OI) 29%, and smoke density (nonflame) 116Dm, combustion test passes through UL-94
V-0 level.
Embodiment 3
Fire retardant (aluminium hydroxide) 80 weight portion is put in high-speed mixer, by 1 weight portion tetraisopropyl titanate 1 weight
Amount part anhydrous alcohol solution, in uniform spray to fire retardant, at room temperature, 1500 r/min mix 25 min;Mix homogeneously
After, following component is put into high-speed mixer, at 90 DEG C, 1000 r/min mixed at high speed 50 min, mix homogeneously:
Base resin 100 weight portion (LLDPE60 weight portion, VA content 18%, the EVA40 weight portion of MFR1.5), antioxidant
2 weight portions (four [-(3,5-di-tert-butyl-hydroxy phenyl) propionic ester] pentaerythritol ester 1 weight portion, thiodipropionic acid dilauryl
Osmanthus ester 1 weight portion), fire retarding synergist 12 weight portion (Firebrake ZB 1 weight portion, Pulvis Talci 10 weight portion, molybdenum trioxide 1 weight
Part), compatilizer (Research of Grafting Malaic Anhydride Onto Polyethylene) 10 weight portion, lubricant (Tissuemat E) 1 weight portion.
Through double screw extruder extruding pelletization after being taken out by the material of mix homogeneously, i.e. can get product.Twin-screw extrusion
The machine temperature from 1st district to die head sets and is respectively as follows: 140 DEG C, 150 DEG C, 160 DEG C, 160 DEG C, 170 DEG C, 165 DEG C.To prepare
Product carry out performance test, test result: the CABLE MATERIALS prepared by this example, its melt flow rate (MFR) is 2.0g/10min,
Hot strength is 12.8Mpa, elongation at break 456%, oxygen index (OI) 30%, and smoke density (nonflame) 125Dm, combustion test passes through UL-
94 V-0 levels.
Embodiment 4
Fire retardant (magnesium hydroxide) 80 weight portion is put in high-speed mixer, by 0.2 weight portion monoalkoxytitanates
With 0.2 weight portion anhydrous alcohol solution, in uniform spray to fire retardant, at room temperature, 1500 r/min mix 22 min;Mixed
After closing uniformly, following component is put into high-speed mixer, at 80 DEG C, 500 r/min mixed at high speed 45 min, mix homogeneously:
Base resin 100 weight portion (LLDPE 99 weight portion, VA content 12%, EVA 1 weight portion of MFR2.0), antioxygen
Agent 1 weight portion (four [-(3,5-di-tert-butyl-hydroxy phenyl) propionic ester] pentaerythritol ester 0.5 weight portion, thio-2 acid
Dilauryl 0.5 weight portion), fire retarding synergist 5 weight portion (Firebrake ZB 5/12 weight portion, Pulvis Talci 50/12 weight portion, three oxygen
Change molybdenum 5/12 weight portion), compatilizer (Research of Grafting Malaic Anhydride Onto Polyethylene) 2 weight portion, lubricant (calcium stearate) 0.2 weight portion.
Through double screw extruder extruding pelletization after being taken out by the material of mix homogeneously, i.e. can get product.Twin-screw extrusion
The machine temperature from 1st district to die head sets and is respectively as follows: 135 DEG C, 140 DEG C, 150 DEG C, 160 DEG C, 160 DEG C, 160 DEG C.To prepare
Product carry out performance test, test result: the CABLE MATERIALS prepared by this example, its melt flow rate (MFR) is 2.0g/10min,
Hot strength is 12.2Mpa, elongation at break 420%, oxygen index (OI) 29%, and smoke density (nonflame) 127Dm, combustion test passes through UL-
94 V-0 levels.
Embodiment 5
Fire retardant (magnesium hydroxide 20 weight portion, aluminium hydroxide 60 weight portion) is put in high-speed mixer, by 4 weight portions
Tetraisopropyl titanate, with 4 weight portion anhydrous alcohol solutions, sprays in fire retardant uniformly, and at room temperature, 1500 r/min mix
Close 26 min;After mix homogeneously, following component is put into high-speed mixer, at 85 DEG C, 800 r/min mixed at high speed 55 min,
Mix homogeneously:
Base resin 100 weight portion (LLDPE 1 weight portion, VA content 20%, EVA 99 weight portion of MFR1.5), antioxygen
Agent 4 weight portion (1,1,3-tri-(2-methyl-4-hydroxyl-5-tert-butyl-phenyl) butane 2 weight portion, dilauryl thiodipropionate 2
Weight portion), fire retarding synergist 9 weight portion (Firebrake ZB 0.75 weight portion, Pulvis Talci 7.5 weight portion, molybdenum trioxide 0.75 weight
Part), compatilizer (Research of Grafting Malaic Anhydride Onto Polyethylene) 5 weight portion, lubricant (barium stearate) 2 weight portion.
Through double screw extruder extruding pelletization after being taken out by the material of mix homogeneously, i.e. can get product.Twin-screw extrusion
The machine temperature from 1st district to die head sets and is respectively as follows: 140 DEG C, 150 DEG C, 160 DEG C, 170 DEG C, 170 DEG C, 165 DEG C.To prepare
Product carry out performance test, test result: the CABLE MATERIALS prepared by this example, its melt flow rate (MFR) is 1.9g/10min,
Hot strength is 12.0Mpa, elongation at break 410%, oxygen index (OI) 30%, and smoke density (nonflame) 132Dm, combustion test passes through UL-
94 V-0 levels.
Embodiment 6
Fire retardant (magnesium hydroxide) 80 weight portion is put in high-speed mixer, by 2.5 weight portion monoalkoxytitanates
With 2.5 weight portion anhydrous alcohol solutions, in uniform spray to fire retardant, at room temperature, 1500 r/min mix 28 min;Mixed
After closing uniformly, following component is put into high-speed mixer, at 75 DEG C, 2000 r/min mixed at high speed 40 min, mix homogeneously:
Base resin 100 weight portion (LLDPE 75 weight portion, VA content 16%, EVA 25 weight portion of MFR1.5), antioxygen
Agent 3 weight portion (1,1,3-tri-(2-methyl-4-hydroxyl-5-tert-butyl-phenyl) butane 1.5 weight portion, thiodipropionic acid dilauryl osmanthus
Ester 1.5 weight portion), fire retarding synergist 20 weight portion (Firebrake ZB 20/12 weight portion, Pulvis Talci 200/12 weight portion, molybdenum trioxide
20/12 weight portion), compatilizer (ethylene-vinyl acetate copolymer grafted maleic anhydride) 8 weight portions, lubricant (polyethylene
Wax) 4 weight portions.
Through double screw extruder extruding pelletization after being taken out by the material of mix homogeneously, i.e. can get product.Twin-screw extrusion
The machine temperature from 1st district to die head sets and is respectively as follows: 140 DEG C, 145 DEG C, 155 DEG C, 165 DEG C, 165 DEG C, 160 DEG C.To prepare
Product carry out performance test, test result: the CABLE MATERIALS prepared by this example, its melt flow rate (MFR) is 2.3g/10min,
Hot strength is 14.0Mpa, elongation at break 470%, oxygen index (OI) 32%, and smoke density (nonflame) 109Dm, combustion test passes through UL-
94 V-0 levels.
The several specific embodiments being only the application disclosed above, but the application is not limited to this, any this area
Technical staff can think change, all should fall in the protection domain of the application.
Claims (7)
1. a fireproofing cable material without halide, it is characterised in that be made up of the component comprising following weight portion:
Base resin 100 parts,
Fire retardant 80 parts,
Coupling agent 0.2-4 part,
Antioxidant 1-4 part,
Fire retarding synergist 5-20 part,
Compatilizer 2-10 part,
Lubricant 0.2-4 part;Wherein,
Described base resin is the mixture that linear low density polyethylene is compounding with ethylene-vinyl acetate copolymer;
Described linear low density polyethylene is mass ratio 1:1 ~ 4:1 with the proportioning of ethylene-vinyl acetate copolymer;
Described fire retarding synergist is the mixture that Firebrake ZB, Pulvis Talci, molybdenum trioxide 1:10:1 in mass ratio is compounding.
2. fireproofing cable material without halide as claimed in claim 1, it is characterised in that described ethylene-vinyl acetate copolymerization
The vinyl acetate content of thing is 12-20%, and melt index is 1.0-2.0 g/10min.
3. fireproofing cable material without halide as claimed in claim 1, it is characterised in that described fire retardant selected from aluminium hydroxide,
One or both in magnesium hydroxide.
4. fireproofing cable material without halide as claimed in claim 1, it is characterised in that described coupling agent is selected from monoalkoxy titanium
One or both in acid esters, tetraisopropyl titanate.
5. fireproofing cable material without halide as claimed in claim 1, it is characterised in that described antioxidant is 1,1,3-tri-(2-
Methyl-4-hydroxyl-5-tert-butyl-phenyl) butane or four [-(3,5-di-tert-butyl-hydroxy phenyl) propionic ester] tetramethylolmethane
The mixture that ester is compounding with dilauryl thiodipropionate 1:1 in mass ratio respectively.
6. fireproofing cable material without halide as claimed in claim 1, it is characterised in that described compatilizer is selected from polycthylene grafted
One or both in maleic anhydride, ethylene-vinyl acetate copolymer grafted maleic anhydride;Described lubricant is selected from stearic acid
One or more in calcium, magnesium stearate, zinc stearate, barium stearate, Tissuemat E.
7. the preparation method of a fireproofing cable material without halide as claimed in claim 1, it is characterised in that include following step
Rapid:
By coupling agent 0.2-4 weight portion anhydrous alcohol solution, uniformly spray in 80 parts by weight of flame retardant, under room temperature, use
High-speed mixer, 1500 r/min mixing 20-30 min;After mix homogeneously, add base resin 100 weight portion, antioxidant 1-4
Weight portion, fire retarding synergist 5-20 weight portion, compatilizer 2-10 weight portion, lubricant 0.2-4 weight portion, at 70-90 DEG C, 500-
2000 r/min mixed at high speed 30-60 min;Through double screw extruder extruding pelletization after the material taking-up of mix homogeneously,
To product;The described dual-screw pelletizer temperature from 1st district to die head sets and is respectively as follows: 135-140 DEG C, 140-150 DEG C, 150-
160 DEG C, 160-170 DEG C, 160-170 DEG C, 160-165 DEG C.
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CN201110435087.1A CN103172918B (en) | 2011-12-22 | 2011-12-22 | A kind of fireproofing cable material without halide and preparation method thereof |
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CN1209405C (en) * | 2002-06-21 | 2005-07-06 | 中国科学院化学研究所 | Magnetsium hydroxide halogen-free polythene flame redardant composite material |
CN101817952B (en) * | 2010-05-19 | 2012-01-04 | 西安交通大学 | Soft low-smoke halogen-free flame-retardant polyolefin cable material and preparation method thereof |
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CN108485124A (en) * | 2018-04-19 | 2018-09-04 | 合肥博创机械制造有限公司 | A kind of high halogen-free environmental CABLE MATERIALS of fire-retardant toughness and preparation method thereof |
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Denomination of invention: Low-smoke fireproofing cable material without halide and its preparation method Effective date of registration: 20191202 Granted publication date: 20161207 Pledgee: Chuzhou economic and Technological Development Corporation Pledgor: Shanghai Jieshijie New Materials (Group) Co., Ltd. Registration number: Y2019980000815 |
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