CN1209405C - Magnetsium hydroxide halogen-free polythene flame redardant composite material - Google Patents
Magnetsium hydroxide halogen-free polythene flame redardant composite material Download PDFInfo
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- CN1209405C CN1209405C CN 02124390 CN02124390A CN1209405C CN 1209405 C CN1209405 C CN 1209405C CN 02124390 CN02124390 CN 02124390 CN 02124390 A CN02124390 A CN 02124390A CN 1209405 C CN1209405 C CN 1209405C
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Abstract
The present invention discloses a halogen-free fire-retardant magnesium hydroxide and polyethylene compounded material which is composed of the following components in weight portions: 100 of polyethylene, 30 to 330 of magnesium hydroxide, 50 to 120 of an elastic body, 0.3 to 5.0 of a coupling agent, 0.2 to 6.0 of a modifying agent, 0.2 to 5.0 of a dispersing agent, 0.1 to 2.0 of a synergistic agent and 0.1 to 2.0 of an antioxidant, wherein the polyethylene is low-density polyethylene, linear low-density polyethylene, high-density polyethylene or an ethene copolymer, and a polyethylene liquid has the flow speed rate of 0.05 to 30.0 grams in every ten minutes; the magnesium hydroxide is a natural ore powder or synthesized magnesium hydroxide with the particle size in a usual range of 1 mu m to 100 mu m; the elastic body is ethylene propylene rubber, ethylene propylene terpolymer, an ethene-octene copolymer or an ethene-vinyl acetate copolymer, etc. Meanwhile, the fire-retardant magnesium hydroxide and polyethylene compounded material of the present invention has high toughness and high strength.
Description
Technical field the present invention relates to a kind of magnesium hydroxide flame retardant composite polyethylene material, particularly a kind of magnesium hydroxide flame retardant composite polyethylene material of high tenacity.
The background technology polyethylene has been widely used as a lot of aspects such as the coating material, upholster material, wrapping material of cable and wire, but its oxygen index has only 18.5, belong to inflammable material, in order to improve the flame retardant resistance of polythene material, the general employing added halogenide, antimonous oxide and other retardant synergist, but the shortcoming of these fire retardants produces poisonous, mordant halogenide when being burning, smog is big, the personnel that cause poison, and evacuate difficulty, therefore adopt magnesium hydroxide (Mg (OH)
2), aluminium hydroxide (Al (OH)
3) halogen-free flame retardants replacement halogen system, phosphorus commonly used is, the nitrogen flame retardant adds in the polymer materials, when material was met fire burns, oxyhydroxide can absorb the burning liberated heat, produced water and oxide compound, suppress the polymer materials burning, and reach the purpose of Halogen, low cigarette.
Because being the water that relies on the halogen-free flame retardants generation, bittern-free flame-proof material reaches the flame-proofed polymer material purpose, therefore halogen-free flame retardants need reach higher addition, be generally more than the 50-60% (weight percentage), just might play the effect of flame-retardant polymer.High addition causes the polymer materials mechanical property, especially the decline significantly of toughness and intensity.
People such as Wang Yanli, Zhang Yong has reported a kind of halogen-free flame retardants magnesium hydroxide filling high-density polyethylene material on " Chinese plastics " 2000 the 14th the 2nd phases of volume, adopt the method for adding hydroxy silicon oil and titanate coupling agent surface treatment magnesium hydroxide to improve the mechanical property of material, when the magnesium hydroxide addition of titanate coupling agent processing is 58.3% (weight percentage), add 5 parts of hydroxy silicon oils again, the tensile strength of magnesium hydroxide filled polyethylene material is 12MPa, elongation at break is 53.3%, and the Charpy notched Izod impact strength is 13KJ/m
-2, when increase hydroxy silicon oil addition reached 10 parts, the toughness of magnesium hydroxide packing material improved, and the tensile strength of material descends.
Zhong Mingqiang, Song Xubing have reported the method with organo-silicone rubber/organic acid salt modified magnesium hydroxide, aluminium hydroxide halogen-free fire-retardant polyethylene material on " plastics " 1993 the 22nd the 1st phases of volume, when the aluminium hydroxide addition is 40 weight parts, when adding the organo-silicone rubber of 10 weight parts/organic acid salt again, the oxygen index of polythene material reaches 24, and the tensile strength of material only is 9.6MPa.
Reported a kind of polymolecularity aluminium hydroxide fire retardant that makes with the method for sodium aluminate, aluminium sesquioxide stirred crystallization in containing polyprotonic acid, adipic acid solution in the European patent EP 327660, the oxygen index that adds the polythene material of ordinary hydrogen aluminum oxide is 25.1, tensile strength is 4.2MPa, and the oxygen index that adds the polyethylene anti-flaming material of polymolecularity aluminium hydroxide can reach 31.6, and tensile strength is also brought up to 11.7MPa.
Halogen-free flame retardants is under high addition in the prior art, and toughness of material is poor, and intensity is low, is difficult to prepare have good toughness and the high polyethylene bittern-free flame-proof material of intensity concurrently.
Summary of the invention the objective of the invention is to overcome above-mentioned shortcoming, and a kind of have simultaneously high tenacity and high-intensity magnesium hydroxide flame retardant composite polyethylene material are provided.
Magnesium hydrate halogen-free flame resistance polyethylene composite material of the present invention, in weight part, form by following component and content thereof:
Polyethylene 100
Magnesium hydroxide 30-330
Elastomerics 50-120
Coupling agent 0.3-5.0
Interface modifier 0.2-6.0
Dispersion agent 0.2-5.0
Synergistic agent 0.1-2.0
Oxidation inhibitor 0.1-2.0
Described polyethylene is new LDPE (film grade), linear low density polyethylene, high density polyethylene(HDPE), ethylene copolymer, and its melt flow rate (MFR) is 0.05-30.0 gram/10 minutes.
Described magnesium hydroxide is natural crystal powder or synthetic magnesium hydroxide, and its granularity is generally 1 μ m-100 μ m, and best granularity is 2 μ m-10 μ m.
Described elastomerics is ethylene-propylene rubber(EPR), terpolymer EP rubber, isoprene-isobutylene rubber, styrene-butadiene rubber(SBR), paracril, chloroprene rubber, ethylene-octene copolymer, ethylene-vinyl acetate copolymer.
Described coupling agent is a vinyltriethoxysilane, vinyl three [2-methoxyethoxy] silane, γ-propyl methacrylate base Trimethoxy silane, γ-amine propyl-triethoxysilicane, N-β (amine ethyl)-γ-amine propyl group-Trimethoxy silane, β-(3,4-oxygen support cyclohexyl)-ethyl trimethoxy silane, γ-Racemic glycidol oxygen propyl trimethoxy silicane, γ-urea propyl-triethoxysilicane, γ-mercaptopropyl trimethoxysilane, sec.-propyl three different stearoyl titanic acid ester, sec.-propyl three (ten tetracosyl) titanic acid ester, sec.-propyl two (stearoyl) methacrylic titanic acid ester, the different stearoyl titanic acid ester of sec.-propyl dimethyl allene, sec.-propyl 12 phenylsulfinyl titanic acid ester, isopropyl stearoyl two propylene titanic acid ester, sec.-propyl three (two hot phosphoric acid) titanic acid ester, sec.-propyl trimethylammonium propylene titanic acid ester, sec.-propyl three p-Cymene benzene titanic acid ester, sec.-propyl three (two hot tetra-sodiums) titanic acid ester, sec.-propyl three (N, N '-dimethylethanolamine) titanic acid ester, in sec.-propyl three (the N-ethylamine thanomin) titanic acid ester etc. one or both.
Described interface modifier is to have in toxilic acid, maleic anhydride, vinylformic acid, methacrylic acid, fumaric acid, oleic acid, linolic acid, linolenic acid, methylene-succinic acid grafted polyethylene, polypropylene, polyhutadiene, ethylene-propylene copolymer, ethylene-octene copolymer, the ethylene-vinyl acetate copolymer etc. one or more.
Described dispersion agent is hydroxy silicon oil, vinyl silicone oil, polyhutadiene, grafting polyhutadiene, polyolefin-wax, inclined to one side hexafluoro rubber, stearate and salt, N, one or more in the N-ethene two Unimac 5680 acid amides etc.
Described synergistic agent is one or more in metal oxides such as carbon black, graphite, talcum powder, silicate compound, zinc oxide, molybdenum oxide, ferric oxide, zinc borate, red phosphorus, the carbonate etc.
Described oxidation inhibitor is four [β-(3,5-di-tert-butyl-4-hydroxy phenyl) propionic acid] pentaerythritol ester, 1,1,3-three (2-methyl-4-hydroxyl-5-t-butyl-phenyl) butane, 4,4-thiobis (6-tertiary butyl-3-methylphenol), tetramethylolmethane diphosphite two (2,4-di-tert-butyl phenyl) compound of one or more in ester, tricresyl phosphite (2, the 4-di-tert-butyl phenyl) ester etc.
The preparation method of magnesium hydrate halogen-free flame resistance polyethylene composite material of the present invention in turn includes the following steps:
1, untreated filler places homogenizer, and will dilute good coupling agent with thinner and evenly be sprayed in proportion on the filler, high-speed stirring 10 minutes, drying, stand-by.2, polyethylene, magnesium hydroxide, elastomerics and various auxiliary agent thereof are pre-mixed in proportion, again extrude under with 180-200 ℃ processing temperature on the twin screw extruder, granulation obtains flame resistance polyethylene composite material.
Although do not plan to be confined to theoretic explanation, the mechanism that the present invention may exist is as follows:
Surface-treated magnesium hydroxide powder, with interface modifier heat in extrusion, shear, under the effect of dispersion agent, magnesium hydroxide is dispersed in the polyethylene matrix, elastomerics is enriched in the magnesium hydroxide surface simultaneously, form elastomerics-magnesium hydroxide " soft shell-stone " structured particles, the elastomer shell of this structured particles and polyethylene have good consistency, both increased the interface adhesivity between magnesium hydroxide and polyethylene, improved the deformability when interfacial layer is hit between magnesium hydroxide and polyethylene again, the a large amount of amplitudes that polythene material fragility is increased that add of magnesium hydroxide have been weakened, thereby improve the mechanical property of magnesium hydroxide flame retardant polythene material, obtain to have simultaneously high tenacity and high-intensity magnesium hydroxide flame retardant composite polyethylene material.
The present invention will be further described below in conjunction with embodiment for embodiment.
Embodiment 1:
With granularity is natural mineral magnesium hydroxide powder 1800 grams of 5 μ m, handles 10 minutes jointly with the γ-amine propyl-triethoxysilicane of 9.0 grams and the sec.-propyl three different stearoyl titanic acid ester of 9.0 grams in homogenizer.With magnesium hydroxide 1800 grams of handling and the new LDPE (film grade) of 750 grams, the ethylene-octene elastomerics of 450 grams, the acrylic acid-grafted polyhutadiene of 45.0 grams, the barium stearate of 9.0 grams, the N of 6.0 grams, the tetramethylolmethane diphosphite two (2 of the zinc oxide of N-ethene two Unimac 5680 acid amides, 9.0 grams, 9.0 grams, 4-di-tert-butyl phenyl) ester in proportion in homogenizer pre-mixing even, on twin screw extruder, extrude again, extrusion temperature is 200 ℃, water-cooled, granulation obtains flame resistance polyethylene composite material.The mechanical property of gained material, flame retardant resistance data see Table 1.
Embodiment 2:
With granularity is natural mineral magnesium hydroxide powder 1800 grams of 5 μ m, handles 10 minutes with the sec.-propyl three different stearoyl titanic acid ester of 9.0 gram γ-Racemic glycidol oxygen propyl trimethoxy silicanes and 9.0 grams are common in homogenizer.With magnesium hydroxide 1800 grams of handling and 750 gram new LDPE (film grade)s, the ethylene-vinyl acetate elastomerics of 450 grams, 45.0 the maleic anhydride grafted ethene-propylene copolymer of gram, 6.0 the inclined to one side hexafluoro rubber of gram, 6.0 the N of gram, N-ethene two Unimac 5680 acid amides, 3.0 the polyolefin-wax of gram, 9.0 the zinc oxide of gram, 9.0 the tetramethylolmethane diphosphite two (2 of gram, 4-di-tert-butyl phenyl) ester in proportion in homogenizer pre-mixing even, on twin screw extruder, extrude again, extrusion temperature is 180 ℃, water-cooled, granulation obtains flame resistance polyethylene composite material.The mechanical property of gained material and flame retardant resistance data see Table 1.
Embodiment 3:
With granularity is natural mineral magnesium hydroxide powder 1800 grams of 5 μ m and the new LDPE (film grade) of 750 grams, the ethylene-octene elastomerics of 450 grams, the tetramethylolmethane diphosphite two (2 of 9.0 grams, 4-di-tert-butyl phenyl) ester in proportion in homogenizer pre-mixing even, on twin screw extruder, extrude again, extrusion temperature is 200 ℃, water-cooled, granulation obtains flame resistance polyethylene composite material.The mechanical property of gained material and flame retardant resistance data see Table 1.
The mechanical property of table 1 polymer materials and flame retardant resistance data
The embodiment notch shock stretches to rupture by force and stretches the flexural strength modulus in flexure
Flame retardant resistance
The long rate of numbering intensity (J/m) degree (MPa) (%) is (MPa) (MPa)
1 434.5 17.2 109.4 16.0 402.1 FV-0
2 423.5 18.0 120.8 15.4 292.2 FV-0
3 229.0 13.7 80.0 11.0 245.7 FV-2
Claims (7)
1. magnesium hydrate halogen-free flame resistance polyethylene composite material, in weight part, form by following component and content thereof:
Polyethylene 100
Magnesium hydroxide 30-330
Elastomerics 50-120
Coupling agent 0.3-5.0
Interface modifier 0.2-6.0
Dispersion agent 0.2-5.0
Synergistic agent 0.1-2.0
Oxidation inhibitor 0.1-2.0
Described interface modifier is to have in toxilic acid, maleic anhydride, vinylformic acid, methacrylic acid, fumaric acid, oleic acid, linolic acid, linolenic acid, methylene-succinic acid grafted polyethylene, polypropylene, polyhutadiene, ethylene-propylene copolymer, ethylene-octene copolymer, the ethylene-vinyl acetate copolymer one or more;
Described synergistic agent is one or more in carbon black, graphite, talcum powder, silicate compound, zinc oxide, molybdenum oxide, ferric oxide, zinc borate, the carbonate.
2. according to the matrix material of claim 1, it is characterized in that: described polyethylene is new LDPE (film grade), linear low density polyethylene, high density polyethylene(HDPE), ethylene copolymer, and its melt flow rate (MFR) is 0.05-30.0 gram/10 minutes.
3. according to the matrix material of claim 1, it is characterized in that: described magnesium hydroxide is natural crystal powder or synthetic magnesium hydroxide, and its granularity is 1 μ m-100 μ m.
4. according to the matrix material of claim 1, it is characterized in that: described elastomerics is ethylene-propylene rubber(EPR), terpolymer EP rubber, isoprene-isobutylene rubber, styrene-butadiene rubber(SBR), paracril, chloroprene rubber, ethylene-octene copolymer, ethylene-vinyl acetate copolymer.
5. according to the matrix material of claim 1, it is characterized in that: described coupling agent is a vinyltriethoxysilane, vinyl three [2-methoxyethoxy] silane, γ-propyl methacrylate base Trimethoxy silane, γ-amine propyl-triethoxysilicane, N-β (amine ethyl)-γ-amine propyl group-Trimethoxy silane, β-(3,4-oxygen pushing out ring hexyl)-ethyl trimethoxy silane, γ-Racemic glycidol oxygen propyl trimethoxy silicane, γ-urea propyl-triethoxysilicane, γ-mercaptopropyl trimethoxysilane, sec.-propyl three different stearoyl titanic acid ester, sec.-propyl three (ten tetracosyl) titanic acid ester, sec.-propyl two (stearoyl) methacrylic titanic acid ester, the different stearoyl titanic acid ester of sec.-propyl dimethyl allene, sec.-propyl 12 phenylsulfinyl titanic acid ester, isopropyl stearoyl two propylene titanic acid ester, sec.-propyl three (two hot phosphoric acid) titanic acid ester, sec.-propyl trimethylammonium propylene titanic acid ester, sec.-propyl three p-Cymene benzene titanic acid ester, sec.-propyl three (two hot tetra-sodiums) titanic acid ester, sec.-propyl three (N, N '-dimethylethanolamine) titanic acid ester, in sec.-propyl three (the N-ethylamine thanomin) titanic acid ester one or both.
6. according to the matrix material of claim 1, it is characterized in that: described dispersion agent is hydroxy silicon oil, vinyl silicone oil, polyhutadiene, grafting polyhutadiene, polyolefin-wax, inclined to one side hexafluoro rubber, stearate and salt, N, one or more in the N-ethene two Unimac 5680 acid amides.
7. according to the matrix material of claim 1, it is characterized in that: described oxidation inhibitor is four [β-(3,5-di-tert-butyl-4-hydroxy phenyl) propionic acid] pentaerythritol ester, 1,1,3-three (2-methyl-4-hydroxyl-5-t-butyl-phenyl) butane, 4, the compound of one or more in 4-thiobis (6-tertiary butyl-3-methylphenol), tetramethylolmethane diphosphite two (2,4-di-tert-butyl phenyl) ester, tricresyl phosphite (2, the 4-di-tert-butyl phenyl) ester.
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2002
- 2002-06-21 CN CN 02124390 patent/CN1209405C/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101136262B (en) * | 2006-08-31 | 2011-03-16 | 日立电线株式会社 | Flexible non-halogen electric wires |
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