CN106566097A - Ammonium polyphosphate-modified low-smoke, halogen-free and flame-retardant cable material - Google Patents

Ammonium polyphosphate-modified low-smoke, halogen-free and flame-retardant cable material Download PDF

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CN106566097A
CN106566097A CN201610999943.9A CN201610999943A CN106566097A CN 106566097 A CN106566097 A CN 106566097A CN 201610999943 A CN201610999943 A CN 201610999943A CN 106566097 A CN106566097 A CN 106566097A
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parts
cable material
flame
app
retardant
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陈建利
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Anhui Jianzhu University
Anhui University of Architecture
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Anhui University of Architecture
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/02Organic and inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/56Organo-metallic compounds, i.e. organic compounds containing a metal-to-carbon bond
    • C08K5/57Organo-tin compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2255Oxides; Hydroxides of metals of molybdenum
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • C08K2003/322Ammonium phosphate
    • C08K2003/323Ammonium polyphosphate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating

Abstract

The invention belongs to the field of flame-retardant wires and cables, and particularly relates to an ammonium polyphosphate-modified low-smoke, halogen-free and flame-retardant cable material. The cable material is prepared from the following components in parts by weight: 100 parts of polyolefin, 2-6 parts of molybdenum trioxide, 3-8 parts of nano graphene powder, 6-10 parts of ammonium polyphosphate, and 0.5-1.5 parts of dibutyltin dilaurate. The above raw materials are stirred, mixed up, kneaded, extruded and granulated, and then the flame-retardant cable material is finally obtained. The flame-retardant cable material is free of any halogen element. When the flame-retardant cable material is burned, no toxic gas is released. Therefore, the purpose of environmental protection is realized. The oxygen index of the modified cable material is up to 36, and the UL 94 flame-retardant level of the flame-retardant cable material is up to V-0. The largest flaming smoke density of the flame-retardant cable material is not over 50, and the toxicity index thereof is not over 2.0. Therefore, the cable material is good in low-smoke, halogen-free, environment-friendly and flame-retardant effects.

Description

A kind of APP is modified fireproofing cable material without halide
Technical field
The invention belongs to the flame-retardant modified field of CABLE MATERIALS, and in particular to a kind of APP is modified low-smoke halogen-free inflaming-retarding cable Material.
Background technology
Count according to NFA office, the fire of China 30% is all because ignition of cable causes.Due to traditional cable Using it is more be polrvinyl chloride (PVC) insulation and polyethylene insulation, even if flame retardant cable, all without addition resistance in insulant Combustion agent, simply adopts fire proofing in terms of cable sheath material.Many fire are all because cable overload or short circuit cause absolutely The fire that edge catches fire and causes, although PVC insulation inherently has certain flame retardant effect, but because PVC insulate when catching fire Can discharge substantial amounts of smog and toxic gas, and the easily drippage that burns, thus not only can initiation fire, and also affect personnel's Escape, and polyethylene insulation is more difficult due to adding fire retardant, the country is substantially without fire retardant using polyethylene insulation , so this material is also inflammable when catching fire and drips, and initiation fire.
Prior art adds the inorganic combustion inhibitor of magnesium hydroxide or aluminium hydroxide etc, but this nothing in polyethylene insulation Machine fire retardant affects larger to the mechanical performance of XLPE, electrical property, and is not easy to processing, therefore is rarely used in electric wire neck Domain.And add organic fire-retardant in polyethylene insulation, and it is substantially containing halogen, toxic gas can be discharged during burning, Environmental requirement is not met again.
The content of the invention
The invention aims to overcome above-mentioned technological deficiency, there is provided a kind of modified low-smoke non-halogen flame-retardant electricity of APP Cable material, the CABLE MATERIALS is made using the fire-resistant cable material that APP, Graphene etc. are modified, with preferable flame retardant effect, and The purpose of low smoke and zero halogen can be realized.
For achieving the above object, present invention employs technical scheme below:
A kind of APP is modified fireproofing cable material without halide, it is characterised in that the CABLE MATERIALS is by following weight portion Component make:100 parts of polyolefin, 2~6 parts of molybdenum trioxide, 3~8 parts of nano-graphene powder, 6~10 parts of APP, February 0.5~1.5 part of dilaurylate.
Preferably, the CABLE MATERIALS is made up of the component of following weight portion:100 parts of polyolefin, 4~5 parts of molybdenum trioxide, receive 5~7 parts of Graphene powder of rice, 7~9 parts of APP, 0.8~1.2 part of dibutyl tin laurate.
It is further preferred that the CABLE MATERIALS is made up of the component of following weight portion:100 parts of polyolefin, molybdenum trioxide 4.5 Part, 6 parts of nano-graphene powder, 8 parts of APP, 1 part of dibutyl tin laurate.
The preparation method of the modified fireproofing cable material without halide of described APP is as follows:
A) polyolefin, molybdenum trioxide, nano-graphene powder, APP, the fourth of tin dilaurate two of above-mentioned weight portion are weighed Ji Xi, adds in high-speed mixer after mixing, and 15~20min is mixed under 300~500 revs/min of rotating speed, and premix material is obtained;
B) premix material obtained by step a) is carried out into kneading in masticator, at a temperature of 140~150 DEG C, in masticator 20~30min of middle mixing, is obtained raw material after mixing;
C) raw material after the mixing obtained by step b) is added in two steps type single screw extrusion machine, in body temperature 145~180 DEG C, extruding pelletization at 185~205 DEG C of head temperature, fireproofing cable material without halide is obtained.
Described polyolefin is Silane Grafted Low Density Polyethylene.
The gas vapor density that the molybdenum trioxide is generated when burning is larger, can for a long time rest on combustion zone, has There are preferable blanketing effect and dilution effect, the i.e. gas vapor can be with heat-insulated, oxygen barrier, while also rising when being covered in polymer surfaces To the effect of dilution imflammable gas, molybdenum trioxide can also capture when decomposing maintain in gas phase burning chain reaction it is active from By base, change the reaction pattern in gas phase, reduce exothermic heat of reaction amount and slow down or terminate combustion reaction.And molybdenum trioxide may be used also With the generation for reducing jet-black quantity during burning with suppress acid.
The intensive decomposition when APP is more than 250 DEG C, generation by heat release carbon dioxide, ammonia, nitrogen, two The non-flammable gases such as nitrogen oxide and water.The concentration of oxygen and produced imflammable gas during macromolecular material decomposes in air Diluted by these gases, while produced thermal convection current in the overload for being formed can take away a part of heat, the nitrogen of generation can To catch free radical, suppress the chain reaction of macromolecular material, reach the purpose for removing free radical, it is good fire-retardant so as to realize Effect.
The nano-graphene powder is added in polyolefine material, and in burning, the Graphene of addition can be in polymer surfaces Cystose charcoal can be formed, in material surface effective protective layer is formed, prevent heat and oxygen to transmit to polymeric inner, while Prevent polymer degradation products to flame spread, the rhermal decomposition rate for making polymer is less than the speed maintained needed for flame, most Whole knock down the flame.Additionally, the carbonization nitride layer of Graphene performance is adsorbed in the polymer melt region of burning, it is therefore prevented that drip, keep away The propagation of flame that CABLE MATERIALS often occurs is exempted from.
Beneficial effects of the present invention are:The fireproofing cable material without halide being modified by APP, due to not containing halogen Race's element, will not discharge toxic gas during burning, play the purpose of environmental protection, and modified cable has fine low cigarette, fire-retardant Effect, the oxygen index (OI) of CABLE MATERIALS can reach 36, UL94 fire-retardant ranks and reach V-0, have flame smoke density maximum less than 50, toxicity Index is less than 2.0.
Specific embodiment
For a further understanding of the present invention, the preferred embodiment of the invention is described with reference to embodiment, but It should be appreciated that these descriptions are simply to further illustrate the features and advantages of the present invention, rather than to the claims in the present invention Limit.
Embodiment 1
(1) 100 parts of polyolefin, 2 parts of molybdenum trioxide, 3 parts of nano-graphene powder, 6 parts of APP, tin dilaurate two are weighed Add in high-speed mixer after 0.5 part of mixing of butyl tin, under 300 revs/min of rotating speed 15min is mixed, premix material is obtained;
(2) premix material obtained by step (1) is carried out into kneading in masticator, at a temperature of 140 DEG C, is mixed in masticator Refining 20min, is obtained raw material after mixing;
(3) by after the mixing obtained by step (2) raw material add two steps type single screw extrusion machine in, body temperature 145~ 180 DEG C, extruding pelletization at 185~205 DEG C of head temperature, are obtained fireproofing cable material without halide.
Jing tests are measured, and the oxygen index (OI) of CABLE MATERIALS can reach 36, UL94 fire-retardant ranks and reach V-0, there is flame smoke density 49, Toxicity refers to 2.0.
Embodiment 2
(1) 100 parts of polyolefin, 6 parts of molybdenum trioxide, 8 parts of nano-graphene powder, 10 parts of APP, tin dilaurate are weighed Add in high-speed mixer after 1.5 parts of mixing of dibutyl tin, under 350 revs/min of rotating speed 16min is mixed, premix material is obtained;
(2) premix material obtained by step (1) is carried out into kneading in masticator, at a temperature of 143 DEG C, is mixed in masticator Refining 22min, is obtained raw material after mixing;
(3) by after the mixing obtained by step (2) raw material add two steps type single screw extrusion machine in, body temperature 145~ 180 DEG C, extruding pelletization at 185~205 DEG C of head temperature, are obtained fireproofing cable material without halide.
Jing tests are measured, and the oxygen index (OI) of CABLE MATERIALS can reach 38, UL94 fire-retardant ranks and reach V-0, there is flame smoke density 41, Toxicity refers to 1.7.
Embodiment 3
(1) 100 parts of polyolefin, 3 parts of molybdenum trioxide, 4 parts of nano-graphene powder, 6.5 parts of APP, tin dilaurate are weighed Add in high-speed mixer after 0.8 part of mixing of dibutyl tin, under 350 revs/min of rotating speed 17min is mixed, premix material is obtained;
(2) premix material obtained by step (1) is carried out into kneading in masticator, at a temperature of 145 DEG C, is mixed in masticator Refining 24min, is obtained raw material after mixing;
(3) by after the mixing obtained by step (2) raw material add two steps type single screw extrusion machine in, body temperature 145~ 180 DEG C, extruding pelletization at 185~205 DEG C of head temperature, are obtained fireproofing cable material without halide.
Jing tests are measured, and the oxygen index (OI) of CABLE MATERIALS can reach 37, UL94 fire-retardant ranks and reach V-0, there is flame smoke density 45, Toxicity refers to 1.74.
Embodiment 4
(1) 100 parts of polyolefin, 4 parts of molybdenum oxide, 5 parts of nano-graphene powder, 7 parts of APP, the fourth of tin dilaurate two are weighed Add in high-speed mixer after the 1.2 parts of mixing of base stannum, under 350 revs/min of rotating speed 18min is mixed, premix material is obtained;
(2) premix material obtained by step (1) is carried out into kneading in masticator, at a temperature of 147 DEG C, is mixed in masticator Refining 26min, is obtained raw material after mixing;
(3) by after the mixing obtained by step (2) raw material add two steps type single screw extrusion machine in, body temperature 145~ 180 DEG C, extruding pelletization at 185~205 DEG C of head temperature, are obtained fireproofing cable material without halide.
Jing tests are measured, and the oxygen index (OI) of CABLE MATERIALS can reach 36.6, UL94 fire-retardant ranks and reach V-0, there is flame smoke density 46, toxicity refers to 1.83.
Embodiment 5
(1) 100 parts of polyolefin, 5 parts of molybdenum oxide, 7 parts of nano-graphene powder, 9 parts of APP, the fourth of tin dilaurate two are weighed Add in high-speed mixer after the 0.9 part of mixing of base stannum, under 350 revs/min of rotating speed 19min is mixed, premix material is obtained;
(2) premix material obtained by step (1) is carried out into kneading in masticator, at a temperature of 149 DEG C, is mixed in masticator Refining 28min, is obtained raw material after mixing;
(3) by after the mixing obtained by step (2) raw material add two steps type single screw extrusion machine in, body temperature 145~ 180 DEG C, extruding pelletization at 185~205 DEG C of head temperature, are obtained fireproofing cable material without halide.
Jing tests are measured, and the oxygen index (OI) of CABLE MATERIALS can reach 37.6, UL94 fire-retardant ranks and reach V-0, there is flame smoke density 44, toxicity refers to 1.7.
Embodiment 6
(1) 100 parts of polyolefin, 4.5 parts of molybdenum trioxide, 6 parts of nano-graphene powder, 8 parts of APP, tin dilaurate are weighed Add in high-speed mixer after 1 part of mixing of dibutyl tin, under 350 revs/min of rotating speed 20min is mixed, premix material is obtained;
(2) premix material obtained by step (1) is carried out into kneading in masticator, at a temperature of 150 DEG C, is mixed in masticator Refining 30min, is obtained raw material after mixing;
(3) by after the mixing obtained by step (2) raw material add two steps type single screw extrusion machine in, body temperature 145~ 180 DEG C, extruding pelletization at 185~205 DEG C of head temperature, are obtained fireproofing cable material without halide.
Jing tests are measured, and the oxygen index (OI) of CABLE MATERIALS can reach 38, UL94 fire-retardant ranks and reach V-0, there is flame smoke density 40, Toxicity refers to 1.7.
The toxicity of burning evolved gas, is the most intuitively animal exposure method.But easy itself and practicality is measurement toxicity Index, according to JB/T10707-2007 standards, so-called poison exponent is exactly that fully burning is produced in 1m3 volumes for 100g materials Various gases concentration and be exposed to the summation that 30min in corresponding gas causes people's concentration proportion desperately.Burn in proof box The gas that the analysis of product should include has:Carbon dioxide (CO2), carbon monoxide (CO), hydrogen sulfide (H2S), ammonia (NH3), Formaldehyde (HCHO), hydrogen chloride (HCl), propylene cyanogen (CH2CHCN), sulfur dioxide (SO2), nitrogen oxide (NO+NO2), phenol (C6H5OH), Blausure (German) (HCN), hydrogen bromide (HBr), fluohydric acid gas (HF), phosgene (COCl2).Poison exponent test can be according to JB/ Regulation in T10707-2007 is carried out, the regulation in concrete test reference standard appendix A.
Smoke density test is carried out under the conditions of having flame, and according to the regulation in JB/T10707-2007 smoke density examination is carried out Test.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or using the present invention. Various modifications to these embodiments will be apparent for those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, the present invention The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one The most wide scope for causing.

Claims (4)

1. the modified fireproofing cable material without halide of a kind of APP, it is characterised in that the CABLE MATERIALS is by following weight portion Component is made:100 parts of polyolefin, 2~6 parts of molybdenum trioxide, 3~8 parts of nano-graphene powder, 6~10 parts of APP, two Laurels 0.5~1.5 part of sour dibutyl tin;
The preparation method of the modified fireproofing cable material without halide of described APP is as follows:
A) polyolefin, molybdenum trioxide, nano-graphene powder, APP, the dibutyl tin laurate of above-mentioned weight portion are weighed, Add after mixing in high-speed mixer, 15~20min is mixed under 300~500 revs/min of rotating speed, premix material is obtained;
B) premix material obtained by step a) is carried out into kneading in masticator, at a temperature of 140~150 DEG C, is mixed in masticator 20~30min of refining, is obtained raw material after mixing;
C) by after the mixing obtained by step b) raw material add two steps type single screw extrusion machine in, 145~180 DEG C of body temperature, Extruding pelletization at 185~205 DEG C of head temperature, is obtained fireproofing cable material without halide.
2. the modified fireproofing cable material without halide of a kind of APP according to claim 1, it is characterised in that preferably , the CABLE MATERIALS is made up of the component of following weight portion:100 parts of polyolefin, 4~5 parts of molybdenum trioxide, nano-graphene powder 5 ~7 parts, 7~9 parts of APP, 0.8~1.2 part of dibutyl tin laurate.
3. the modified fireproofing cable material without halide of a kind of APP according to claim 1, it is characterised in that further Preferably, the CABLE MATERIALS is made up of the component of following weight portion:100 parts of polyolefin, 4.5 parts of molybdenum trioxide, nano-graphene 6 parts of powder, 8 parts of APP, 1 part of dibutyl tin laurate.
4. the modified fireproofing cable material without halide of a kind of APP according to claim 1, it is characterised in that:Described Polyolefin is Silane Grafted Low Density Polyethylene.
CN201610999943.9A 2016-11-14 2016-11-14 Ammonium polyphosphate-modified low-smoke, halogen-free and flame-retardant cable material Pending CN106566097A (en)

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CN111793262A (en) * 2020-06-18 2020-10-20 日丰企业集团有限公司 Fireproof EPE pearl heat-insulation pipe cotton, packaging pipe and preparation method thereof
CN113717450A (en) * 2020-05-29 2021-11-30 苏州史泰诺科技股份有限公司 Low-smoke halogen-free flame-retardant cable material and preparation method thereof

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