CN102453332B - Environment-friendly flame retardant asphalt and preparation method thereof - Google Patents

Environment-friendly flame retardant asphalt and preparation method thereof Download PDF

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CN102453332B
CN102453332B CN201010514010.9A CN201010514010A CN102453332B CN 102453332 B CN102453332 B CN 102453332B CN 201010514010 A CN201010514010 A CN 201010514010A CN 102453332 B CN102453332 B CN 102453332B
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flame
retardant
hydrotalcite
pitch
nano material
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CN102453332A (en
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李明林
郭皎河
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China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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Abstract

The invention discloses environment-friendly flame retardant asphalt and a preparation method thereof. The flame retardant asphalt comprises, by mass, 100 parts of base asphalt, 2 to 15 parts of a fire retardant and 0.5 to 5 parts of a surface modified nano-material hydrotalcite. The preparation method comprises the steps of adding the fire retardant and the nano-material hydrotalcite into the base asphalt at a temperature of 120 to 180 DEG C and carrying out stirring for uniform mixing. According to the invention, the composition of asphalt has good flame retardant performance; additives used in the invention are environment-friendly, cost little and have good stability; a preparation process is simple.

Description

A kind of environmental-protection flame-retardant pitch and preparation method thereof
Technical field
The present invention relates to a kind of flame retarding asphalt composition and preparation method thereof, specifically a kind of environmental-protection flame-retardant bituminous composition and preparation method thereof.
Background technology
Along with the development of China's expressway construction, the quantity of vcehicular tunnel is also in continuous increase.Conventional rigidity cement concrete pavement in tunnel, is also flattened, flexible bituminous concrete pavement wear-resisting, low noise replaces gradually.In the use procedure of tunnel sheet pavement, the fire safety problem of bituminous concrete pavement also more and more causes people's attention.Because pitch is inflammable material, add in tunnel ventilation condition poor, cause that bituminous pavement catches fire if there is traffic accident, because of intensity of a fire development swift and violent, personnel have little time to evacuate and cause larger loss of life and personal injury, will inevitably cause unnecessary loss to the country and people's lives and properties.In addition, when pitch catches fire, produce a large amount of black smokes, in tunnel, be difficult for diffusion, can hinder escape personnel's sight line and easily make people suffocate, both personnel were worked the mischief, again environment is caused to severe contamination.So, first must solve pitch and meet fiery combustion problem, the amount of being fuming and toxic gas content when its less important reduction pitch burning.Therefore, using the flame-retardant pitch with flame retardant properties, smoke suppressing should be the developing direction of tunnel road surface pitch from now on.
Solve pitch and meet fiery combustion problem, the simplest method is to add fire retardant in pitch.The amount of being fuming and the more effective way of toxic gas content while reducing pitch burning add smoke suppressant exactly.And along with people more and more pay attention to environmental problem, also more and more stricter to the requirement of flame retardant products, though halogenated flame retardant can provide higher oxygen index, owing to producing a large amount of smog and poisonous gas, halogen-free flameproof becomes development trend from now on gradually.In CN200610062960.6, use decabromodiphenyl ethane, zinc borate and antimonous oxide as fire retardant, belong to halogen flame, do not meet the requirement of environmental protection, the toxic gas of emitting also jeopardizes personnel safety.Halogenless fire retarded polymer modified asphalt in CN200610019381.3, is by adding phosphorus system and nitrogenated flame retardant to play fire-retardant effect, but wherein there is no smoke suppressant, does not solve the problem of being fuming of pitch burning.CN200610082139.0 has introduced a kind of halogen-free roadfire-resistant asphalt, wherein fire retardant is melamine pyrophosphate salt, zinc borate and magnesium hydroxide, and for playing better smoke suppressing effect, this invention adds aluminium hydroxide in the time of mix mineral aggregate, increase algorithm, be unfavorable for the carrying out of construction.And due to the decomposition temperature of aluminium hydroxide lower (140-150 ℃), also therefore limit its application.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of environmental-protection flame-retardant pitch and preparation method thereof, asphalt flame-retardant of the present invention, smoke suppressing effect are good, and additive environmental protection, cost are low, Heat stability is good, and preparation is simple.
Environmental-protection flame-retardant pitch of the present invention, comprises by mass parts:
(1) basic asphalt: 100 parts
(2) fire retardant: 2-15 part
(3) surface-modified nano material water talcum: 0.5-5 part
Its medium pitch is determined required character according to the occasion of application, can be common heavy-duty road petroleum pitch, as: AH-70 (No. 70, Esso, below analogize), AH-90, AH-110, also can be polymer modified asphalt, as SBS modifying asphalt, SBR modifying asphalt, or the other types polymer modified asphalt such as shoddy.The add-on of polymkeric substance is specifically definite according to the kind of the performance requriements of modifying asphalt and polymkeric substance, and generally by mass, polymkeric substance accounts for 2%~10% of polymer modified asphalt.Polymer modified asphalt penetration degree is greater than 45 1/10mm.
Wherein fire retardant is the halogen-free flame retardantss such as phosphorus system, nitrogen system, boron system, can be one or more the mixture in above-mentioned.Specifically as one or more in zinc borate, antimonous oxide, trimeric cyanamide, melamine phosphoric acid salt, red phosphorus etc.
Wherein surface-modified nano material water talcum is as synergistic fire retardant, and nano material hydrotalcite is laminar nano hydrotalcite, and its granularity is generally 15~70nm, is preferably magnalium carbonate hydrotalcite, as is specially molecular formula for [Mg 1-xal x(OH) 2] x+[(CO 3) x/2] x-mH 2o, x=0.2~0.33,0.1≤m≤0.8.
Wherein surface-modified nano material water talcum is the nano material hydrotalcite of coupling agent surface modification, coupling agent can be titanate coupling agent, stearic acid, stearic acid-rare-earth coupling agent or silane coupling agent etc., its effect is the surfactivity that improves magnesium aluminum-hydrotalcite, thereby improves the consistency between hydrotalcite and pitch.Coupling agent consumption is 1%~15% of nano material hydrotalcite weight, is preferably 4%~10%.To be nano material hydrotalcite make after reacting at 50~90 ℃ through adding suitable quantity of water with coupling agent surface-modified nano material water talcum.
In environmental-protection flame-retardant pitch of the present invention, can also add other additive according to the requirement of application, as viscosity modifier, penetration degree properties-correcting agent, antiaging agent etc.
The preparation method of environmental-protection flame-retardant pitch of the present invention is as follows:
(1) nano material hydrotalcite, appropriate amount of deionized water and coupling agent are added to reactor successively, 50~90 ℃ of constant temperature, continue stirring reaction 0.3~3h, filter, and washing, dry, make surface modification hydrotalcite.
(2) fire retardant, surface-modified nano material water talcum are joined in the pitch of 120-180 ℃, be uniformly mixed 0.5~3h, obtain flame-retardant pitch.
While needing polymer modified asphalt, first prepare polymer modified asphalt by this area ordinary method, then with preparing as stated above fire retarded polymer modified asphalt.
The present invention is directed to the deficiencies in the prior art, a kind of flame retarding asphalt composition and preparation method thereof is provided, it is fire retardant that this flame-retardant pitch is selected non-halogen compound, select surface modification magnesium aluminum-hydrotalcite as synergistic fire retardant, utilize the character of special effects and the hydrotalcite of its nano material, improved the flame retardant properties of pitch.In addition, in the time that flame retardant effect is close, can significantly reduce fire retardant add-on.The fire retardant properties-correcting agent cost that bituminous composition of the present invention uses is low, Heat stability is good, and fire-retardant good with smoke suppressing effect, preparation technology is simple, easy to operate.
Nano material hydrotalcite cooperative flame retardant mechanism: the existing low-temperature zone of decomposition temperature of magnesium aluminum-hydrotalcite has again high temperature section, has widened resistance combustion temperature scope.In thermal endothermic decomposition process, slough planar water and middle water, and on laminate, hydroxyl dehydration is overflowed with water vapour form, and decompose the H discharging 2o and CO 2, these have all absorbed a large amount of combustions heat and have effectively diluted O 2with the concentration of inflammable gas, reduce composite material surface temperature, make it difficult combustion or slow down combustion processes, stop it further to decompose, play fire-retardant effect.In addition; the alkaline porous composite oxide that magnesium aluminum-hydrotalcite obtains after decomposing is combined with the carbonizing production of asphalt surface and is formed protective membrane; effectively delay the small molecules of polymer modified asphalt internal heat degraded generation to the supply of surface transport, heat transmission capacity and extraneous oxygen; and its specific surface area is larger; especially sour gas of adsorbable obnoxious flavour, has fire-retardant and but cigarette double effects.Therefore, modification magnesium aluminum-hydrotalcite can produce good synergistic effect with conventional flame retardant, and flame retardant property of asphaltum is improved.
Embodiment
Below by embodiment, the present invention is further described, but therefore do not limit the present invention.
Embodiment 1
Step 1: magnalium carbonate hydrotalcite (granularity is 20~40nm), appropriate amount of deionized water and the titanate coupling agent NDZ-201 that accounts for hydrotalcite weight 5% are added to reactor successively, 80 ℃ of waters bath with thermostatic control, continue stirring reaction 1h, filter, washing, dry, make surface modification hydrotalcite.
Step 2: 3 parts of melamine phosphoric acid salt, 0.6 part of surface modification hydrotalcite are joined in 100 parts of 160 ℃ of 4%SBS modifying asphalts, and common stirring (450rpm/min) is uniformly mixed 1h, obtains Flame-retarded SBS Modified Asphalt.
Embodiment 2
Prepare surperficial modified hydrotalcite method with step 1 in embodiment 1, coupling agent is stearic acid, and consumption is 8% of hydrotalcite weight.
6 parts of melamine phosphoric acid salt, 1.2 parts of surface modification hydrotalcites are joined in 100 parts of 160 ℃ of SBS modifying asphalts, and common stirring (450rpm/min) is uniformly mixed 1h, obtains Flame-retarded SBS Modified Asphalt.
Embodiment 3
Prepare surperficial modified hydrotalcite method with step 1 in embodiment 1, coupling agent is silane coupling agent, and consumption is 10% of hydrotalcite weight.
9 parts of melamine phosphoric acid salt, 1.8 parts of surface modification hydrotalcites are joined in 100 parts of 160 ℃ of SBS modifying asphalts, and common stirring (450rpm/min) is uniformly mixed 1h, obtains Flame-retarded SBS Modified Asphalt.
Embodiment 4
Prepare surperficial modified hydrotalcite method with step 1 in embodiment 1.
12 parts of melamine phosphoric acid salt, 2.4 parts of surface modification hydrotalcites are joined in 100 parts of 160 ℃ of SBS modifying asphalts, and common stirring (450rpm/min) is uniformly mixed 1h, obtains Flame-retarded SBS Modified Asphalt.
Embodiment 5
Prepare surperficial modified hydrotalcite method with step 1 in embodiment 1.
3 parts of zinc borates, 0.6 part of surface modification hydrotalcite are joined in 100 parts of 160 ℃ of SBS modifying asphalts, and common stirring (450rpm/min) is uniformly mixed 1h, obtains Flame-retarded SBS Modified Asphalt.
Embodiment 6
Prepare surperficial modified hydrotalcite method with step 1 in embodiment 1.
6 parts of zinc borates, 1.2 parts of surface modification hydrotalcites are joined in 100 parts of 160 ℃ of SBS modifying asphalts, and common stirring (450rpm/min) is uniformly mixed 1h, obtains Flame-retarded SBS Modified Asphalt.
Embodiment 7
Prepare surperficial modified hydrotalcite method with step 1 in embodiment 1.
9 parts of zinc borates, 1.8 parts of surface modification hydrotalcites are joined in 100 parts of 160 ℃ of AH-90 (penetration degree 871/10mm, 48.5 ℃ of softening temperatures), and common stirring (450rpm/min) is uniformly mixed 1h, obtains fire-retardant AH-70 pitch.
Embodiment 8
Prepare surperficial modified hydrotalcite method with step 1 in embodiment 1.
12 parts of zinc borates, 2.4 parts of surface modification hydrotalcites are joined in 100 parts of 140 ℃ of AH-110 (penetration degree 106 1/10mm, 44 ℃ of softening temperatures), and common stirring (450rpm/min) is uniformly mixed 1h, obtains fire-retardant AH-90 pitch.
Comparative example 1
12 parts of melamine phosphoric acid salt are joined in 100 parts of 160 ℃ of SBS modifying asphalts, and common stirring (450rpm/min) is uniformly mixed 1h, obtains Flame-retarded SBS Modified Asphalt.
Comparative example 2
12 parts of zinc borates are joined in 100 parts of 160 ℃ of AH-110 (penetration degree 1061/10mm, 44 ℃ of softening temperatures) pitch, and common stirring (450rpm/min) is uniformly mixed 1h, obtains fire-retardant AH-90 pitch.
Table 1 Flame-retarded SBS Modified Asphalt performance index
Figure BSA00000311937500061
Table 2 flame-retardant pitch performance index
Figure BSA00000311937500062
Can find out from upper table data, along with the increase of nano material hydrotalcite add-on, the variation of softening temperature is little, and ductility declines to some extent, and limiting oxygen index(LOI) is significantly improved.In addition, in the time that flame retardant effect is close, can significantly reduce fire retardant add-on, nano material hydrotalcite and other fire retardant have played good synergy, have good consistency between fire retardant and basic asphalt.

Claims (7)

1.Yi Zhong uses on road environmental-protection flame-retardant pitch, it is characterized in that comprising by mass parts:
(1) basic asphalt: 100 parts;
(2) fire retardant: 2-15 part, fire retardant is that phosphorus system, nitrogen system or boron are halogen-free flame retardants, or one or more mixture in above-mentioned;
(3) surface-modified nano material water talcum: 0.5-2.4 part, wherein nano material hydrotalcite is magnalium carbonate hydrotalcite, is specially molecular formula for [Mg 1-Xal x(OH) 2] x+[(CO 3) x/2] x-mH 2o, X=0.2~0.33,0.1≤m≤0.8, its granularity is 15~70nm.
2. according to flame-retardant pitch claimed in claim 1, it is characterized in that: basic asphalt is common heavy-duty road petroleum pitch, or be polymer modified asphalt, or be waste rubber powder modified asphalt.
3. according to flame-retardant pitch claimed in claim 2, it is characterized in that: in polymer modified asphalt, by mass, polymkeric substance accounts for 2%~10% of polymer modified asphalt.
4. according to flame-retardant pitch claimed in claim 1, it is characterized in that: fire retardant is one or more in zinc borate, antimonous oxide, trimeric cyanamide, melamine phosphoric acid salt, red phosphorus.
5. according to flame-retardant pitch claimed in claim 1, it is characterized in that: surface-modified nano material water talcum is the nano material hydrotalcite of coupling agent surface modification, and coupling agent is titanate coupling agent, stearic acid, stearic acid-rare-earth coupling agent or silane coupling agent.
6. according to flame-retardant pitch claimed in claim 5, it is characterized in that: coupling agent consumption is 1%~15% of nano material hydrotalcite weight, to be nano material hydrotalcite make after reacting at 50~90 ℃ through adding suitable quantity of water with coupling agent surface-modified nano material water talcum.
7. a preparation method for environmental-protection flame-retardant pitch described in claim 1, process is as follows:
(1) nano material hydrotalcite, appropriate amount of deionized water and coupling agent are added to reactor successively, 50~90 ℃ of constant temperature, continue stirring reaction 0.3~3h, filter, and washing, dry, make surface modification hydrotalcite;
(2) fire retardant, surface-modified nano material water talcum are joined in the pitch of 120-180 ℃, be uniformly mixed 0.5~3h, obtain flame-retardant pitch.
CN201010514010.9A 2010-10-15 2010-10-15 Environment-friendly flame retardant asphalt and preparation method thereof Active CN102453332B (en)

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