CN111378222A - B1Grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material and preparation method thereof - Google Patents

B1Grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material and preparation method thereof Download PDF

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CN111378222A
CN111378222A CN202010311588.8A CN202010311588A CN111378222A CN 111378222 A CN111378222 A CN 111378222A CN 202010311588 A CN202010311588 A CN 202010311588A CN 111378222 A CN111378222 A CN 111378222A
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retardant
free low
cable material
flame
smoke
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兰乔波
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Hangzhou Meilin Plastic Industry Co ltd
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    • C08L23/0807Copolymers of ethene with unsaturated hydrocarbons only containing more than three carbon atoms
    • C08L23/0815Copolymers of ethene with aliphatic 1-olefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
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    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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Abstract

The invention relates to the technical field of chemical industry, in particular to a chemical material B1Grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low smokeThe insulated cable material comprises the following components in parts by weight: 30-45 parts of a base material A; 40-60 parts of a base material B; 10-15 parts of a compatilizer; 100-160 parts of a flame retardant A; 40-60 parts of a flame retardant B; 1-2 parts of an antioxidant; 5-8 parts of a lubricant; 1-2 parts of a coupling agent; 1-2 parts of an accelerator. The preparation method of the cable material comprises the following steps: firstly, preparing each component according to the weight part ratio; then adding the components into a high-speed mixer, and stirring at high speed for 8-12min, wherein the temperature is controlled at 50 +/-2 ℃; then adding the stirred materials into an internal mixer for internal mixing, discharging the materials when the temperature of the internal mixing materials reaches 150-1The grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material.

Description

B1Grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material and preparation method thereof
Technical Field
The invention relates to the technical field of chemical industry, in particular to a B1Grade flame retardant 105 DEG CAn irradiation crosslinking halogen-free low-smoke insulating cable material and a preparation method thereof.
Background
The electric wire and cable products play an important role in building and engineering safety systems, most of electric fires in China are caused by aging and overload use of the electric wire and cable, and meanwhile, combustible insulating and sheathing materials in the electric wire and cable are ignited in the case of the fire, so that the fire accidents are further expanded. Toxic gases emitted from the combustion of the insulation and sheathing materials of the electric wires and cables cause a great deal of casualties and prevent fire fighting of fire fighters.
With the increasing attention paid to environmental protection and fire protection, the requirements of fire departments on the safety and reliability of modern high-rise buildings, various important construction projects and residential facility fire protection systems are continuously improved. A large amount of organic chemical materials are used in modern buildings, so that the traditional electric wires and cables are no longer suitable for the actual conditions of violent fire flames and extremely high temperature of the modern buildings, and the flame retardant grade and the fire resistance grade of the electric wires and cables are very necessary to be improved. The halogen-free low-smoke flame-retardant material is mainly characterized in that all used raw materials do not contain halogen, and smoke released during combustion is little. Therefore, the popularization and the use of the halogen-free low-smoke flame-retardant wire and cable have important significance on the fireproof safety of buildings.
Based on the background, the requirements for the flame-retardant and fire-resistant performance of the cable are improved in various large-wire and cable plants at present, and a new execution standard GB 31247-2014 is also provided in China. For the standard, the problems of the existing commercially available irradiation crosslinking halogen-free low-smoke insulation material about the combustion smoke generation amount and the heat generation amount still need to be solved.
In view of the above, there is a lack in the art of a B that meets the above-mentioned combination of properties1A grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material and a preparation method thereof.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the B with good flame retardant property, good fire resistance, low heat release and low toxic gas release1Grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material and preparation method thereof。
The technical purpose of the invention is realized as follows:
b1The grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material comprises the following components in parts by weight:
Figure BDA0002458047040000021
further, the base material A is an ethylene-vinyl acetate copolymer, the vinyl acetate content of the ethylene-vinyl acetate copolymer is 25-40%, and the melt index is 5-10 g/10 min.
Further, the base material B is a combination of two ethylene-octene copolymers with different melt indexes, the melt index of the first copolymer is 3-8g/10min, the melt index of the second copolymer is 16-30g/10min, and the weight component ratio of the first copolymer to the second copolymer is (20-40): 15-30).
Further, the compatilizer is EVA grafted maleic anhydride or POE grafted maleic anhydride or a combination of the EVA grafted maleic anhydride and the POE grafted maleic anhydride; the grafting rate of both is 0.8-1.2%.
Further, the flame retardant A is aluminum hydroxide or magnesium hydroxide or a combination of the aluminum hydroxide and the magnesium hydroxide, the median particle size of the aluminum hydroxide is 1.2-1.8 mu m, the magnesium hydroxide is chemical magnesium, and the median particle size of the magnesium hydroxide is 1.2-1.8 mu m.
Further, the flame retardant B is a combination of antimony trioxide and a smoke suppression char forming agent, wherein the antimony trioxide is environment-friendly antimony trioxide with the content of 99.8%, and the smoke suppression char forming agent is a compound flame retardant at least containing kaolin, organo montmorillonite and wollastonite.
Furthermore, the antioxidant is a combination of pentaerythrityl tetrakis [ β - (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] and dilauryl thiodipropionate, and the weight ratio of the components is (0.6-1.2) to (0.4-0.8).
Further, the lubricant is one or a combination of more than two of calcium stearate, magnesium stearate, polyethylene wax, silicone oil and rheological agent.
Further, the coupling agent is one or a combination of more than two of silane coupling agent, aluminate coupling agent, titanate coupling agent and borate coupling agent.
Further, the accelerator is one or the combination of two of triallyl isocyanurate and trimethylolpropane trimethacrylate; the triallyl isocyanurate is powder with the content of 70 percent and the flash point of 355 ℃; the trimethylolpropane trimethacrylate is powder with the content of 60 percent and the flash point of 174 ℃.
B1The preparation method of the grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material comprises the following steps:
firstly, preparing each component according to the weight part ratio; then adding the components into a high-speed mixer, and stirring at high speed for 8-12min, wherein the temperature is controlled at 50 +/-2 ℃; then adding the stirred materials into an internal mixer for internal mixing, discharging the materials when the temperature of the internal mixing materials reaches 150-1The grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material.
Furthermore, the temperature of each section of the extruder is 145-150 ℃, 140-145 ℃, 130-140 ℃, 120-130 ℃, 115-125 ℃, 105-115 ℃, 100-105 ℃, 95-100 ℃, 110-120 ℃, 120-130 ℃, 130-140 ℃ in sequence from the double-screw feeding port, and the head temperature of the single-screw extruder is 140-150 ℃.
Compared with the prior art, the invention has the following advantages:
1. the flame retardant property is good, and no dripping occurs during combustion; according to the invention, through the addition of a large amount of flame retardants and a plurality of flame retardants, especially antimony trioxide (the flame retardants are used together with halogen-containing flame retardants in the past to play a synergistic effect, and are used together with magnesium hydroxide and a smoke-suppressing char-forming agent in the system to play a very good synergistic effect), the limiting oxygen index can reach more than 40, the flame retardant property of the material is improved, and the flame retardant property can reach B in GB 31247-1Grade; the addition of smoke-suppressing and carbon-forming agent can make the material burnDoes not drip when burning, and the grade requirement of burning low-falling objects/particles in GB 31247-2014 can reach d0And (4) stages.
2. Due to the addition of the smoke-inhibiting charring agent, the product has low smoke amount and low smoke production rate, and the smoke toxicity grade requirement in GB 31247-0A stage; the gas generated by combustion is almost non-corrosive, and the requirement of the corrosive grade in GB 31247-1And (4) stages.
3. The processing technology has excellent performance and the paying-off speed is high; the main materials of the invention only select EVA (ethylene-vinyl acetate copolymer) and POE (ethylene-octene copolymer), especially the POE with high melt index is added, the flow property is very good, and the addition of the rheological agent also has obvious improvement effect on the paying-off process property, so the processing process property is superior during paying-off, and the paying-off speed can reach 250 meters per minute.
Detailed Description
The present invention is further illustrated but is not limited by the following examples.
The inventor of the invention has extensively and deeply studied and obtains B with good flame retardant property, good fire resistance, low toxicity, low corrosivity and excellent processability by improving the formula1A grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material and a preparation method thereof. The present invention has been completed based on this finding.
As used herein, the term "comprising" or "includes" means that the various ingredients can be used together in a mixture or composition of the invention. Thus, the terms "consisting essentially of and" consisting of are encompassed by the terms "comprising" or "including".
Various aspects of the invention are described in detail below:
unless otherwise specified, various starting materials of the present invention are commercially available; or prepared according to conventional methods in the art. Unless defined or stated otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In addition, any methods and materials similar or equivalent to those described herein can be used in the methods of the present invention.
B1Grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material
In a first aspect of the invention, there is provided a B1The grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material comprises the following components in parts by weight:
Figure BDA0002458047040000051
the base material A is ethylene-vinyl acetate copolymer (EVA).
The base material B is two ethylene-octene copolymers (POE) with different melt indexes.
The compatilizer is one of EVA grafted maleic anhydride or POE grafted maleic anhydride, or the two are combined according to any weight component ratio.
The flame retardant A is one of aluminum hydroxide and magnesium hydroxide, or the aluminum hydroxide and the magnesium hydroxide are combined according to the weight component ratio of (60-85) to (48-68).
The flame retardant B is a combination of antimony trioxide and a smoke suppression char forming agent, and the weight component ratio of the antimony trioxide to the smoke suppression char forming agent is (30-40) to (15-25).
Ethylene-vinyl acetate copolymer (EVA)
In one embodiment of the invention, the ethylene-vinyl acetate copolymer (EVA) has a Vinyl Acetate (VA) content of 25-40% and a melt index of 5-10 g/10 min.
Ethylene-octene copolymer (POE)
In one embodiment of the invention, the ethylene-octene copolymer (POE) of two different melt indices, the first having a melt index of 3 to 8g/10min and the second having a melt index of 16 to 30g/10 min. The weight ratio of the first ethylene-octene copolymer (POE) to the second ethylene-octene copolymer (POE) is (20-40) to (15-30).
Compatilizer
In one embodiment of the invention, the compatibilizers are selected to have a degree of grafting in the range of 0.8 to 1.2%.
Aluminum hydroxide
In one embodiment of the present invention, the median particle size of the aluminum hydroxide is in the range of 1.2 to 1.8 μm.
Magnesium hydroxide
In one embodiment of the present invention, the magnesium hydroxide is chemical magnesium and has a median particle size in the range of 1.2 to 1.8 μm.
Antimony trioxide
In a specific embodiment of the present invention, the antimony trioxide is an environmentally friendly 99.8% antimony trioxide.
Smoke-inhibiting charring agent
In one embodiment of the invention, the smoke-suppressing and carbon-forming agent is a compound flame retardant with kaolin, organic montmorillonite and wollastonite as main components, and is obtained by outsourcing and will not be described in detail.
Antioxidant agent
The antioxidant of the present invention is not particularly limited, and various usable antioxidants can be used as long as they do not limit the object of the present invention. Such as hindered phenolic antioxidants, aromatic amine antioxidants.
In one embodiment of the invention, the antioxidant is a combination of pentaerythritol tetrakis [ β - (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] (i.e. antioxidant 1010) and dilauryl thiodipropionate (i.e. antioxidant DLTDP), and the weight ratio of the antioxidant 1010 to the antioxidant DLTDP is (0.6-1.2) to (0.4-0.8).
Lubricant agent
The lubricant of the present invention is not particularly limited, and various usable lubricants can be employed as long as the object of the present invention is not limited. Such as stearates, polyethylene waxes, silicones.
In one embodiment of the invention, the lubricant is one of calcium stearate, magnesium stearate, polyethylene wax, silicone oil and rheological agent, or a combination of two or more of the above materials according to any weight component ratio.
Coupling agent
The coupling agent of the present invention is not particularly limited, and various usable coupling agents can be used as long as they do not limit the object of the present invention. Such as titanate coupling agents, aluminate coupling agents.
In a specific embodiment of the invention, the coupling agent is one of a silane coupling agent, an aluminate coupling agent, a titanate coupling agent and a borate coupling agent, or a combination of two or more of them according to any weight component ratio.
Accelerator
In one embodiment of the present invention, the crosslinking agent is one of triallyl isocyanurate (TAIC) and trimethylolpropane trimethacrylate (TMPTMA), or a combination of the two in any weight ratio.
In one embodiment of the invention, the triallyl isocyanurate (TAIC) is a powder with a content of 70 percent and a flash point of 355 ℃; the trimethylolpropane trimethacrylate (TMPTMA) is powder with the content of 60 percent and has the flash point of 174 ℃.
Preparation method
In a second aspect of the invention, there is provided a composition according to the invention1The preparation method of the grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material comprises the following steps:
first, preparing various materials according to the proportion of the first aspect of the invention; then adding the prepared materials into a high-speed mixer, stirring at high speed for 8-12min (generally about 10 min), and controlling the temperature at 50 +/-2 ℃; then adding the stirred materials into an internal mixer for internal mixing, discharging the materials when the temperature of the internal mixing materials reaches 150-1The grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material.
The temperature of each section of the extruder is 145-150 ℃, 140-145 ℃, 130-140 ℃, 120-130 ℃, 115-125 ℃, 105-115 ℃, 100-105 ℃, 95-100 ℃, 110-120 ℃, 120-130 ℃ and 130-140 ℃ in sequence from the double-screw feeding port, and the head temperature of the single-screw extruder is 140-150 ℃.
Other aspects of the invention will be apparent to those skilled in the art in view of the disclosure herein.
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. The experimental methods of the following examples, which are not specified under specific conditions, are generally determined according to national standards. If there is no corresponding national standard, it is carried out according to the usual international standards, to the conventional conditions or to the conditions recommended by the manufacturer. Unless otherwise indicated, all parts are parts by weight, all percentages are percentages by weight, and the molecular weight of the polymer is the number average molecular weight.
Unless defined or stated otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In addition, any methods and materials similar or equivalent to those described herein can be used in the methods of the present invention.
Examples
The names and the parts by weight of the components are shown in the following table 1:
Figure BDA0002458047040000091
the preparation method of the invention comprises the following process steps:
firstly, preparing various materials according to parts by weight; then adding the prepared material into a high-speed mixer, stirring at high speed for about 10min, and controlling the temperature at about 50 ℃; then adding the stirred materials into an internal mixer for internal mixing, discharging the materials when the temperature of the internal mixing materials reaches 150-1The grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material.
The temperature of each section of the extruder is 145-150 ℃, 140-145 ℃, 130-140 ℃, 120-130 ℃, 115-125 ℃, 105-115 ℃, 100-105 ℃, 95-100 ℃, 110-120 ℃, 120-130 ℃ and 130-140 ℃ in sequence from the double-screw feeding port, and the head temperature of the single-screw extruder is 140-150 ℃.
The products of the examples were tested for performance testing and the respective performance values are shown in table 2 below.
Figure BDA0002458047040000101
The results of the performance tests of the example products after being made into the wiring are shown in the following table 3:
Figure BDA0002458047040000111
the foregoing is merely exemplary of the present invention and is not intended to limit the scope of the invention, which is defined by the claims appended hereto, and any implementation or method that is within the scope of the claims appended hereto is intended to be covered by the claims if it is the same or equivalent.
All documents referred to herein are incorporated by reference into this application as if each were individually incorporated by reference. Furthermore, it should be understood that various changes and modifications can be made by those skilled in the art after reading the above disclosure, and equivalents also fall within the scope of the invention as defined by the appended claims.

Claims (12)

1.B1The grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material is characterized by comprising the following components in parts by weight:
Figure FDA0002458047030000011
2. b as claimed in claim 11The grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material is characterized in that the base material A is an ethylene-vinyl acetate copolymer; the ethylene-vinyl acetate copolymer has a vinyl acetate content of 25-40% and a melt index of 5-10 g/10 min.
3. B as claimed in claim 11The grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material is characterized in that the base material B is a combination of two ethylene-octene copolymers with different melt indexes; the first melt index is 3-8g/10min, the second melt index is 16-30g/10min, and the weight ratio of the first to the second is (20-40): (15-30).
4. B as claimed in claim 11The grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material is characterized in that the compatilizer is EVA grafted maleic anhydride or POE grafted maleic anhydride or the combination of the EVA grafted maleic anhydride and the POE grafted maleic anhydride; the grafting rate of both is 0.8-1.2%.
5. B as claimed in claim 11The grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material is characterized in that a flame retardant A is aluminum hydroxide or magnesium hydroxide or a combination of the aluminum hydroxide and the magnesium hydroxide, the median particle size of the aluminum hydroxide is 1.2-1.8 mu m, the selected magnesium hydroxide is chemical method magnesium, and the median particle size is 1.2-1.8 mu m.
6. B as claimed in claim 11The flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material is characterized in that the flame retardant B is a combination of antimony trioxide and a smoke-suppressing char-forming agent, wherein the antimony trioxide is environment-friendly 99.8% antimony trioxide, and the smoke-suppressing char-forming agent is a compounded flame retardant at least containing kaolin, organic montmorillonite and wollastonite.
7. B as claimed in claim 11Stage resistorThe 105 ℃ radiation crosslinking halogen-free low-smoke insulating cable material is characterized in that the antioxidant is tetrakis [ β - (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid]The weight ratio of the pentaerythritol ester to the dilauryl thiodipropionate is (0.6-1.2) to (0.4-0.8).
8. B as claimed in claim 11The grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material is characterized in that the lubricant is one or a combination of more than two of calcium stearate, magnesium stearate, polyethylene wax, silicone oil and rheological agent.
9. B as claimed in claim 11The grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material is characterized in that the coupling agent is one or a combination of more than two of silane coupling agent, aluminate coupling agent, titanate coupling agent and borate coupling agent.
10. B as claimed in claim 11The grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material is characterized by comprising the following components in parts by weight: the accelerator is one or the combination of two of triallyl isocyanurate and trimethylolpropane trimethacrylate; the triallyl isocyanurate is powder with the content of 70 percent and the flash point of 355 ℃; the trimethylolpropane trimethacrylate is powder with the content of 60 percent and the flash point of 174 ℃.
11. A compound of claim 11The preparation method of the grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material is characterized by comprising the following steps of: the preparation method comprises the following steps:
firstly, preparing each component according to the weight part ratio; then adding the quasi-components into a high-speed mixer, and stirring at high speed for 8-12min, wherein the temperature is controlled at 50 +/-2 ℃; then adding the stirred materials into an internal mixer for internal mixing, discharging the materials when the temperature of the internal mixing materials reaches 150-1The grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material.
12. B as claimed in claim 111The preparation method of the grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material is characterized in that the temperature of each section of the extruder is 145-150 ℃, 140-145 ℃, 130-140 ℃, 120-130 ℃, 115-125 ℃, 105-115 ℃, 100-105 ℃, 95-100 ℃, 110-120 ℃, 120-130 ℃ and 130-140 ℃ from a double-screw feeding port in sequence, and the head temperature of a single-screw extruder is 140-150 ℃.
CN202010311588.8A 2020-04-20 2020-04-20 B1Grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material and preparation method thereof Pending CN111378222A (en)

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