CN113773574A - B1-grade flame-retardant irradiation crosslinking insulated cable material - Google Patents

B1-grade flame-retardant irradiation crosslinking insulated cable material Download PDF

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Publication number
CN113773574A
CN113773574A CN202111104109.6A CN202111104109A CN113773574A CN 113773574 A CN113773574 A CN 113773574A CN 202111104109 A CN202111104109 A CN 202111104109A CN 113773574 A CN113773574 A CN 113773574A
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parts
cable material
retardant
insulated cable
flame
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CN202111104109.6A
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Inventor
肖红杰
梁国伟
梁国超
陈敏健
夏星
宋光春
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Guangdong Xiangli Technology Co ltd
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Guangdong Xiangli Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0846Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
    • C08L23/0853Vinylacetate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2217Oxides; Hydroxides of metals of magnesium
    • C08K2003/2224Magnesium hydroxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Insulated Conductors (AREA)

Abstract

The invention discloses a B1-grade flame-retardant irradiation crosslinking insulated cable material, which is prepared by mixing and banburying the following raw materials in parts by weight and then granulating by a screw extruder: 60-80 parts of ethylene-vinyl acetate copolymer, 20-40 parts of ethylene-octene copolymer, 10-25 parts of TPU resin, 10-20 parts of maleic anhydride grafted polyethylene, 80-100 parts of flame retardant, 30-50 parts of filler, 6-15 parts of polyethylene wax, 3-8 parts of antioxidant, 4-10 parts of silane coupling agent, 4-8 parts of N-vinyl phthalimide and 2-5 parts of 2-mercaptobenzothiazole. After the B1-grade flame-retardant irradiation crosslinking insulated cable material is aged in air at 135 ℃ for 168h, the change rate of tensile strength is less than 4%, and the change rate of elongation at break is less than 3%, so that the ageing resistance of the insulated cable material is improved, and the service life of the insulated cable material is prolonged.

Description

B1-grade flame-retardant irradiation crosslinking insulated cable material
Technical Field
The invention relates to the technical field of irradiation crosslinking insulation cable materials, in particular to a B1-grade flame-retardant irradiation crosslinking insulation cable material.
Background
With the increasing importance of the country on the fire safety of buildings, the fire protection requirements of engineering building fire protection regulations in China on some crowded places, high-rise buildings and special places are more and more strict, cables arranged in high-rise building shafts with the length of more than 100 meters and less than 250 meters, electric wires obviously laid between refuge floors and refuge rooms, underground buildings with people staying for a long time and cables laid in suspended ceilings and passing through fire-proof areas are definitely specified in the electrical fire protection design regulations of civil buildings, and cables with the combustion performance not lower than B1 level should be selected. The conventional B1-grade insulated cable material has poor mechanical properties due to the addition of the filler.
Disclosure of Invention
The invention aims to provide a B1-grade flame-retardant irradiation crosslinking insulated cable material, wherein after the B1-grade flame-retardant irradiation crosslinking insulated cable material is aged in air at 135 ℃ for 168h, the change rate of tensile strength is less than 4%, and the change rate of elongation at break is less than 3%, so that the ageing resistance and the service life of the insulated cable material are improved.
In order to achieve the purpose, the invention adopts the technical scheme that: a B1-grade flame-retardant irradiation crosslinking insulated cable material is prepared by mixing and banburying the following raw materials in parts by weight and then granulating by a screw extruder:
60-80 parts of ethylene-vinyl acetate copolymer,
20-40 parts of an ethylene-octene copolymer,
10-25 parts of TPU resin,
10-20 parts of maleic anhydride grafted polyethylene,
80-100 parts of a flame retardant,
30-50 parts of a filler,
6-15 parts of polyethylene wax,
3-8 parts of an antioxidant agent,
4-10 parts of a silane coupling agent,
4-8 parts of N-vinyl phthalimide,
2-5 parts of 2-mercaptobenzothiazole.
The technical scheme of further improvement in the technical scheme is as follows:
1. in the scheme, the flame retardant is at least one of aluminum hydroxide, magnesium hydroxide and aluminum hypophosphite.
2. In the above scheme, the filler is at least two of calcium carbonate, talcum powder, titanium dioxide, montmorillonite or white carbon black.
3. In the above aspect, the antioxidant is at least one of dilauryl thiodipropionate, pentaerythritol tetrakis [ β - (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], N' -bis- (3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionyl) hexanediamine, and N-octadecyl β - (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
the B1-grade flame-retardant irradiation crosslinking insulated cable material is prepared by adding 4-8 parts of N-vinyl phthalimide and 2-5 parts of 2-mercaptobenzothiazole to a composite base material based on 60-80 parts of an ethylene-vinyl acetate copolymer, 20-40 parts of an ethylene-octene copolymer, 10-25 parts of TPU resin and 10-20 parts of maleic anhydride grafted polyethylene, so that after the insulated cable material is aged in air at 135 ℃ for 168 hours, the change rate of tensile strength is less than 4%, the change rate of elongation at break is less than-3%, and the ageing resistance and the service life of the insulated cable material are improved.
Detailed Description
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the illustrated orientations or positional relationships, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The invention is further described below with reference to the following examples:
examples 1 to 4: a B1-grade flame-retardant irradiation crosslinking insulated cable material is prepared by mixing and banburying the following raw materials in parts by weight, and then granulating by a screw extruder, and is shown in Table 1:
TABLE 1
Figure 679939DEST_PATH_IMAGE002
In example 1, the flame retardant is aluminum hydroxide, and the filler is calcium carbonate and talc in a weight ratio of 1: 1, said antioxidant is pentaerythritol tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ];
in the embodiment 2, the flame retardant is aluminum hypophosphite, and the filler is titanium dioxide and montmorillonite according to the weight ratio of 1: 2, said antioxidant is dilauryl thiodipropionate;
in example 3, the flame retardant is aluminum hydroxide and magnesium hydroxide in a weight ratio of 1: 1, wherein the filler is montmorillonite or white carbon black according to a weight ratio of 1: 1, the antioxidant is n-octadecyl beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate;
in the embodiment 4, the flame retardant is magnesium hydroxide, and the filler is talcum powder and titanium dioxide according to the weight ratio of 2: 1; the antioxidant is N, N' -bis- (3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionyl) hexamethylenediamine.
A preparation method of the B1-grade flame-retardant radiation crosslinking insulated cable material comprises the following steps:
adding ethylene-vinyl acetate copolymer, ethylene-octene copolymer, TPU resin, maleic anhydride grafted polyethylene, flame retardant, filler, polyethylene wax, antioxidant, silane coupling agent, N-vinyl phthalimide and 2-mercaptobenzothiazole into a high-speed mixer, and stirring to obtain a mixture, wherein the mixing temperature is 40-50 ℃;
step two, putting the mixture obtained in the step one into an internal mixer for banburying, and heating to 140-160 ℃;
thirdly, feeding the internally mixed materials into a double-screw extruder through a connecting conveying rail to obtain plasticized materials;
and step four, putting the plasticized material into a single-screw extruder for granulation to obtain the insulated cable material.
Comparative examples 1 to 2: a B1-grade flame-retardant irradiation crosslinking insulated cable material is prepared by mixing and banburying the following raw materials in parts by weight, and then granulating by a screw extruder, and is shown in Table 2:
TABLE 2
Figure 256414DEST_PATH_IMAGE004
In comparative examples 1 and 2, the flame retardant is aluminum hydroxide, and the filler is calcium carbonate and talcum powder according to the weight ratio of 1: 1 and the antioxidant is pentaerythritol tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ].
The comparative example was prepared in the same manner as in the example.
The corresponding properties of the crosslinked insulated cable materials obtained in examples 1 to 4 and comparative examples 1 to 2 are shown in Table 3:
TABLE 3
Figure 71530DEST_PATH_IMAGE006
As shown in the evaluation results of table 3, after aging at 135 ℃ for 168 hours, the B1-grade flame-retardant radiation crosslinked insulating cable material of examples 1 to 4 of the present invention has a tensile strength change rate of less than 4% and an elongation at break change rate of less than-3%, while the cable material of comparative examples 1 to 2 has a tensile strength change rate of more than 7% and an elongation at break change rate of more than-6%, which indicates that the B1-grade flame-retardant radiation crosslinked insulating cable material of the present example has improved aging resistance and a prolonged service life of the insulating cable material.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (4)

1. A B1-grade flame-retardant irradiation crosslinking insulated cable material is characterized in that: the insulated cable material is prepared by mixing and banburying the following raw materials in parts by weight and then granulating through a screw extruder:
60-80 parts of ethylene-vinyl acetate copolymer,
20-40 parts of an ethylene-octene copolymer,
10-25 parts of TPU resin,
10-20 parts of maleic anhydride grafted polyethylene,
80-100 parts of a flame retardant,
30-50 parts of a filler,
6-15 parts of polyethylene wax,
3-8 parts of an antioxidant agent,
4-10 parts of a silane coupling agent,
4-8 parts of N-vinyl phthalimide,
2-5 parts of 2-mercaptobenzothiazole.
2. The B1-grade flame-retardant radiation crosslinked insulating cable material as claimed in claim 1, wherein: the flame retardant is at least one of aluminum hydroxide, magnesium hydroxide and aluminum hypophosphite.
3. The B1-grade flame-retardant radiation crosslinked insulating cable material as claimed in claim 1, wherein: the filler is at least two of calcium carbonate, talcum powder, titanium dioxide, montmorillonite or white carbon black.
4. The B1-grade flame-retardant radiation crosslinked insulating cable material as claimed in claim 1, wherein: the antioxidant is at least one of dilauryl thiodipropionate, pentaerythritol tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], N' -bis- (3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionyl) hexanediamine and N-octadecyl beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate.
CN202111104109.6A 2021-09-22 2021-09-22 B1-grade flame-retardant irradiation crosslinking insulated cable material Pending CN113773574A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106977904A (en) * 2017-04-05 2017-07-25 合肥酷睿网络科技有限公司 A kind of network engineering cable sheath material and preparation method thereof
CN108314829A (en) * 2017-12-28 2018-07-24 浙江万马高分子材料有限公司 Cable material of polyolefin and its preparation method and application
CN111205549A (en) * 2020-03-20 2020-05-29 无锡鑫宏业线缆科技股份有限公司 Preparation process of 125 ℃ flame-retardant insulating material for new energy automobile wire
CN111205550A (en) * 2020-03-20 2020-05-29 无锡鑫宏业线缆科技股份有限公司 125 ℃ irradiation crosslinking low-smoke halogen-free flame-retardant polyolefin cable material for new energy vehicle
CN111378222A (en) * 2020-04-20 2020-07-07 杭州美临塑业有限公司 B1Grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106977904A (en) * 2017-04-05 2017-07-25 合肥酷睿网络科技有限公司 A kind of network engineering cable sheath material and preparation method thereof
CN108314829A (en) * 2017-12-28 2018-07-24 浙江万马高分子材料有限公司 Cable material of polyolefin and its preparation method and application
CN111205549A (en) * 2020-03-20 2020-05-29 无锡鑫宏业线缆科技股份有限公司 Preparation process of 125 ℃ flame-retardant insulating material for new energy automobile wire
CN111205550A (en) * 2020-03-20 2020-05-29 无锡鑫宏业线缆科技股份有限公司 125 ℃ irradiation crosslinking low-smoke halogen-free flame-retardant polyolefin cable material for new energy vehicle
CN111378222A (en) * 2020-04-20 2020-07-07 杭州美临塑业有限公司 B1Grade flame-retardant 105 ℃ irradiation crosslinking halogen-free low-smoke insulating cable material and preparation method thereof

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Address after: 527499 No. 9, Xincheng Second Road, Xincheng Industrial Park, Xincheng Town, Xinxing County, Yunfu City, Guangdong Province

Applicant after: Guangdong Xiangli Technology Group Co.,Ltd.

Address before: 527400 No. 9, Xincheng Second Road, Xincheng Industrial Park, Xincheng Town, Xinxing County, Yunfu City, Guangdong Province

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Application publication date: 20211210