CN106542144A

CN106542144A - Part compiles equipment

Info

Publication number: CN106542144A
Application number: CN201610915834.4A
Authority: CN
Inventors: 戈晓阳; 彭硕
Original assignee: Tianjin Jintai Qinye Precision Electronics Co Ltd
Current assignee: Tianjin Jintai Qinye Precision Electronics Co Ltd
Priority date: 2016-10-20
Filing date: 2016-10-20
Publication date: 2017-03-29
Anticipated expiration: 2036-10-20
Also published as: CN106542144B

Abstract

Embodiments provide a kind of part and compile equipment, in solving the problems, such as prior art, safely and efficiently cannot compile automatically part.The part compiles equipment to be included：Conveying mechanism, for conveying part to be compiled；Cambered way, the first port of the cambered way are arranged on the conveying mechanism side, for collecting part；The second port of the cambered way positioned at below the first port, for discharging part；The cross section of the cambered way only allows that part is single to be passed through；And grasping mechanism, be arranged on above the first port of the cambered way, the first port is put into for part is captured from the conveying mechanism.

Description

Part compiles equipment

Technical field

The present invention relates to technical field of mechanical automation, and in particular to a kind of part compiles equipment.

Background technology

In existing parts batch production process, after part is required for orderly compiling after batch is prepared Follow-up packaging process can be just carried out, as the shape of part is often and irregular, therefore this process compiled is general It is to be completed by manpower.

By taking nail-plate part as an example, the particularity of tack plate structure causes to compile highly difficult, and mainly nail-plate one side has many Individual protrusion, another side then have individual elongated hole, and after preparing in batch, unordered stacking easily mutually hooks fork together, wants It is orderly again to compile, only pay substantial amounts of time and manpower.And arrangement is collected according to manpower, due to existing Nail-plate production line on, nail-plate rhythm of production is very fast, and progressive die pressing equipment can produce a nail-plate at 0.3 second, and this causes to receive The high labor intensive of the operative employee that collection is arranged, and operation frequency is very high, can take substantial amounts of human resourcess.

Although in prior art exist vibrations discharge mode with realize it is mechanical compile because nail-plate shake Fork can be mutually hooked in dynamic feed bin and stirs into one together so that the basic cisco unity malfunction of removal device.Removal device can also be made in addition Into the scuffing of nail-plate zinc coat.

The content of the invention

In view of this, embodiments provide a kind of part and compile equipment, cannot in solving prior art The problem of part is compiled automatically safely and efficiently.

A kind of part that one embodiment of the invention is provided compiles equipment to be included：

Conveying mechanism, for conveying part to be compiled；

Cambered way, the first port of the cambered way are arranged on the conveying mechanism side, for collecting part；Institute The second port of cambered way is stated positioned at below the first port, for discharging part；The cross section of the cambered way Only allow that part is single passes through；And

Grasping mechanism, is arranged on above the first port of the cambered way, for capturing zero from the conveying mechanism Part is put into the first port.

Wherein, vertically, the second port of the cambered way is along level side for the first port of the cambered way To.

Wherein, the cambered way includes：Upper arc-shaped slide rail and arc lower slide rail；

The cross section of wherein described cambered way only allows part single by including：

Gap between the upper arc-shaped slide rail and the arc lower slide rail only allows that part is single to be passed through.

Wherein, the grasping mechanism includes：Driving means, guide rail and grabbing device；

Wherein described driving means are connected with the grabbing device, and the grabbing device is arranged on the guide rail, described Driving means drive the grabbing device to move reciprocatingly along the guide rail, to realize that part is captured from the conveying mechanism to be put Enter the palikinesia of the first port of the cambered way.

Wherein, the grasping mechanism is further included：

Crawl sensor, is communicated to connect with the driving means；

Wherein, the crawl sensor senses are transported to when the crawl position to the part on the conveying mechanism, are led to Know that the driving means drive the grabbing device to move reciprocatingly to capture the part and be put into described first along the guide rail Port.

Wherein, the crawl sensor is infrared distance sensor, judges zero by the distance between perception and part Whether part is transported to is treated crawl position.

Wherein, the driving means include：Cam, connecting rod and motor；Wherein described motor drives described convex Wheel is rotated, and one end of the connecting rod is arranged on the cam, and the other end of the connecting rod is connected with the grabbing device.

Wherein, the grabbing device is magnet arrangement；

Wherein described grasping mechanism is further included：

Material blocking block, is arranged on above the first port, for the part that the magnet arrangement under gear is drawn, so that part Fall into the first port.

Wherein, the equipment is further included：

Discharge mechanism, is arranged at the second port of the cambered way, for driving the part at the second port Discharge.

Wherein, the discharge mechanism includes：Discharge motor and refuse rotor；Refuse rotor described in wherein described discharge Motor drive Rotate, the refuse rotor is arranged on above the part at the second port, when the refuse rotor utilization is rotated and part between Frictional force drives part discharge.

Wherein, the refuse rotor is discharge gear, and the size of the tooth pitch, transverse tooth thickness and teeth groove of the discharge gear is according to part Gap between size and part determines.

Wherein, the discharge mechanism is further included：First port sensor and second port sensor, described first Port sensor and the second port sensor are connected with the discharge its communications respectively；

Wherein, the first port sensor senses part enters the cambered way by the first port, described Second port sensor senses part discharges the cambered way by the second port, and the discharge motor is according to described the The transducing signal of Single port sensor and the second port sensor adjusts the rotating speed of the refuse rotor to keep the arc In shape slideway, part is in turnover poised state.

Wherein, the conveying mechanism includes：Delivery chute, Timing Belt, synchronizing wheel group and conveying motor；The Timing Belt sets Put in the delivery chute, synchronizing wheel group described in the conveying Motor drive is rotated, to drive the Timing Belt to rotate.

Wherein, the width of the delivery chute only allows that part is single to be passed through.

Wherein, the conveying mechanism is further included：PLC, is prepared with the conveying motor and part respectively and is set Standby communication connection, is configured to adjust the linear velocity that the Timing Belt is rotated according to the rhythm for preparing of the part Preparation equipment.

Wherein, the part Preparation equipment is progressive die pressing equipment.

Wherein, the conveying mechanism is further included：Pneumatic flexible swelling device, for swelling Timing Belt keeping synchronous Belt tension is constant.

A kind of part provided in an embodiment of the present invention compiles equipment, due-in on the automatic gripping conveyor structure of grasping mechanism The part that collection is arranged, and the first port of cambered way is put into, part is slid to second port along cambered way.Due to arc The cross section of slideway only allows that part is single to be passed through, therefore when multiple parts are successively captured to cambered way, the plurality of zero Part is pitched together without mutually hooking in may be stacked on cambered way.With part constantly it is crawled enter cambered way, arc slides Part at the second port in road also can be discharged one by one in order, so as to realize safely and efficiently compiling automatically part.

Description of the drawings

Fig. 1 show the structural representation that a kind of part compiles equipment.

Fig. 2 show the structural representation that a kind of part compiles cambered way in equipment.

Fig. 3 show the structural representation that the part of one embodiment of the invention offer compiles grasping mechanism in equipment.

Fig. 4 show the structural representation that a kind of part of another embodiment of the present invention offer compiles equipment.

Fig. 5 show the structural representation that the part of one embodiment of the invention offer compiles conveying mechanism in equipment.

Specific embodiment

Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than the embodiment of whole.Based on this Embodiment in invention, the every other reality obtained under the premise of creative work is not made by those of ordinary skill in the art Example is applied, the scope of protection of the invention is belonged to.

Fig. 1 show the structural representation that a kind of part compiles equipment.As shown in figure 1, the part is compiled and is set It is standby to include：

Conveying mechanism 1, for conveying part to be compiled；

Cambered way 2, the first port 21 of cambered way 2 are arranged on 1 side of conveying mechanism, for collecting part；Arc The second port 22 of slideway 2 positioned at below first port 21, for discharging part；The cross section of cambered way 2 only allows zero Part is single to be passed through；And

Grasping mechanism 3, is arranged on above the first port 21 of cambered way 2, puts for part is captured from conveying mechanism 1 Enter first port 21.

Part so to be compiled on 3 automatic gripping conveyor structure 1 of grasping mechanism, and it is put into the of cambered way 2 Single port 21, part are slid to second port 22 along cambered way 2.As the cross section of cambered way 2 only allows part list It is individual to pass through, therefore when multiple parts are successively captured to cambered way 2, during the plurality of part may be stacked on cambered way 2 Fork will not mutually be hooked together.With part constantly it is crawled enter cambered way 2, zero at the second port 22 of cambered way 2 Part also can be discharged one by one in order, so as to realize safely and efficiently compiling automatically part.

In an embodiment of the present invention, the first port 21 of cambered way 2 vertically, the second end of cambered way 2 Mouth 22 is in the horizontal direction.So when part is crawled and is put into the first port 21 of cambered way 2, part is first along Vertical Square To what is slid, but when part is slid to second port 22 along cambered way 2, part has reformed into horizontal direction.When multiple After part is successively slid along cambered way 2, the multiple parts discharged at second port 22 are just into ordered stacks in the horizontal direction State, so as to be conducive to follow-up packaging process.The part that for example can directly capture fixed qty ordered stacks is wrapped Dress, and could pack after no longer needing to artificially collect arrangement.

In an embodiment of the present invention, as shown in Fig. 2 cambered way 2 may include：Upper arc-shaped slide rail 23 and arc lower slide rail 24, the gap between upper arc-shaped slide rail 23 and arc lower slide rail 24 only allows that part is single to be passed through.So when part is crawled simultaneously When being put at first port 21, part is that the gap location from this between arc-shaped slide rail 23 and arc lower slide rail 24 slides in fact, The stability of process is slid so as to improve part in cambered way 2.

Fig. 3 show the structural representation that the part of one embodiment of the invention offer compiles grasping mechanism 3 in equipment. As shown in figure 3, the grasping mechanism 3 includes：Driving means 31, guide rail 32 and grabbing device 33；Wherein driving means 31 with grab Take device 33 to connect, grabbing device 33 is arranged on guide rail 32, driving means 31 drive grabbing device 33 to do back and forth along guide rail 32 Motion, to realize the palikinesia that part is put into the first port 21 of cambered way 2 is captured from conveying mechanism 1.

Specifically, driving means 31 drive grabbing device 33 to move to capture conveying along guide rail 32 to conveying mechanism 1 Part in mechanism 1, then driving means 31 drive 33 opposite direction of grabbing device to move to the first port 21 of cambered way 2 again Place, after part is placed into first port 21 of cambered way 2, driving means 31 drive again grabbing device 33 along guide rail 32 to Conveying mechanism 1 is moved to capture next part, is realized on conveying mechanism 1 zero from there through the reciprocating motion of grabbing device 33 The crawl one by one of part.

In an embodiment of the present invention, grasping mechanism 3 can also be further included：Crawl sensor 34, with driving means 31 Communication connection.The part that crawl sensor 34 is perceived on conveying mechanism 1 is transported to when crawl position, notifies driving means 31 driving grabbing devices 33 move reciprocatingly to capture the part and be put into first port 21 along guide rail 32.So once crawl is passed Sensor 34 perceives part and is transported to when crawl position, and being informed about driving means 31, to drive grabbing device 33 to do crawl dynamic Make, so as to the part on timely gripping conveyor structure 1.In one embodiment, capture sensor 34 to capture for infrared distance measurement By the distance between perception and part, sensor 34, judges whether part is transported to and treats crawl position.

It should be appreciated that in an embodiment of the present invention, grasping mechanism 3 can also be known not by the crawl sensor 34 Opportunity is not captured, but by adjusting the rhythm frequency that grabbing device 33 moves reciprocatingly, so that the part on conveying mechanism 1 Can be captured in real time.For example, adjustment driving means 31 can be passed through and causes what the rhythm interval of grasping movement and part were conveyed Speed is corresponding, after a upper part is crawled and is put into first port 21, when grabbing device 33 returns to 1 top of conveying mechanism Just there is next part to be conveyed through coming, grabbing device 33 can complete next grasping movement immediately.

In an embodiment of the present invention, as shown in figure 3, the driving means 31 may include：Cam 311, connecting rod 312 and driving Motor 313；Wherein 313 driving cam 311 of motor is rotated, and one end of connecting rod 312 is arranged on cam 311, connecting rod 312 The other end is connected with grabbing device 33.During so 313 driving cam of motor 311 is rotated, connecting rod 312 will be by band It is dynamic to move reciprocatingly, so as to drive grabbing device 33 to move reciprocatingly along guide rail 32.By way of being driven using cam 311 Drive grasping mechanism 3 to move back and forth, more stable and speed is moved back and forth compared to using cylinder or motor direct-drive Faster, it is in hgher efficiency.However, the present invention is not limited to the concrete mechanical way of realization of driving means 31.

In an embodiment of the present invention, grabbing device 33 is magnet arrangement, when the magnet arrangement is moved on conveying mechanism 1 Fang Shi, part will directly be attracted to the magnet arrangement bottom surface.Now, as shown in figure 3, the grasping mechanism 3 can also be further Including：Material blocking block 35, is arranged on above first port 21, for keeping off the part of lower magnet device absorption, so that part falls into the Single port 21.It should be appreciated, however, that grabbing device 33 may also be employed other mechanical ways of realization, for example, can be capable of achieving to grab for one kind Take and relieving action robot device, the present invention equally do not limited to the concrete mechanical way of realization of grabbing device 33.

It should be appreciated that the part shown in Fig. 1 compile equipment include in fact two side by side parallel conveying mechanism 1, The cambered way 2 and the grasping mechanism 3 of two side by side parallel of two side by side parallel, thus can be realized simultaneously to two conveyers On structure 1, part compiles process.However, the part mobile phone collator provided by the embodiment of the present invention may also include it is more Conveying mechanism 1 side by side, cambered way 2 and grasping mechanism 3, compile process with realize higher efficiency.The present invention is right This does not limit.

Fig. 4 show the structural representation that a kind of part of another embodiment of the present invention offer compiles equipment.Compare In the equipment shown in Fig. 1, the part shown in Fig. 4 is compiled equipment and can also be further included：Discharge mechanism 4, is arranged on arc At the second port 22 of slideway 2, for driving the part at second port 22 to discharge.

Specifically, the discharge mechanism 4 may include：Discharge motor 41 and refuse rotor 42；Wherein discharge motor 41 drives row Material wheel 42 is rotated, for example, refuse rotor 42 can be driven to rotate by gear-driven mode.Refuse rotor 42 is arranged on second port 22 Above the part at place, refuse rotor 42 is discharged using frictional force drives part when rotating and between part.Refuse rotor 42 exists During rotation, the bottom of refuse rotor 42 can with the feature contacts of ordered stacks at second port 22, in the effect of frictional force Under, the part of ordered stacks will be driven by refuse rotor 42 discharges from outside second port 22.

In an embodiment of the present invention, as shown in figure 4, refuse rotor 42 can be discharge gear, the tooth pitch of discharge gear, transverse tooth thickness And the size of teeth groove is determined according to the gap between accessory size and part.Specifically, discharge gear rotate when, each Gap of the tooth all between part is engaged, and by the frictional force between tooth and part, the part of ordered stacks will be by refuse rotor 42 drive the discharge from outside second port 22.It will be appreciated, however, that species of the concrete form of refuse rotor 42 also dependent on part And adjust, such as when not there is gap between the part of ordered stacks at the second port 22, refuse rotor 42 may also be employed rubber Rubber tire, drives part to discharge by the frictional force between rubber surface and part, while and will not injuring part surface.

In an embodiment of the present invention, it is contemplated that the second port 22 if rhythm that part is put at first port 21 is too fast The rhythm that place discharges part is excessively slow, it may happen that extruding between the part in cambered way 2；And if being put at first port 21 The rhythm of part discharges part excessively slowly rhythm at second port 22 is too fast, and the part in cambered way 2 is during landing It may happen that collision, therefore should control at first port 21, to be put at the rhythm of part and second port 22 section for discharging part Play holding identical.Just full state is always to ensure the part in cambered way 2 in order to realize above-mentioned control process, The arrangement mechanism can further include：22 sensor of 21 sensor of first port and second port, 21 sensor of first port Communicated to connect with discharge motor 41 with 22 sensor of second port respectively.21 sensor senses part of first port passes through first end Mouth 21 enters cambered way 2, and 22 sensor senses part of second port discharges cambered way 2, discharge electricity by second port 22 Machine 41 adjusts the rotating speed of refuse rotor 42 to protect according to the transducing signal of 22 sensor of 21 sensor of first port and second port Hold part in cambered way 2 and be in turnover poised state.

In an embodiment of the present invention, as shown in figure 5, conveying mechanism 1 may include：Delivery chute 11, Timing Belt 12, synchronizing wheel Group and conveying motor (synchronizing wheel group and conveying motor are hidden in device interior, therefore are not shown)；Timing Belt 12 is arranged In delivery chute 11, conveying Motor drive synchronizing wheel group is rotated, to drive Timing Belt 12 to rotate.The conveying mechanism 1 may be provided at Below the discharging opening of part Preparation equipment (such as progressive die pressing equipment can be used to generate nail-plate part), whenever a part Caught from the discharging opening of part Preparation equipment by the Timing Belt 12 of the conveying mechanism 1 by after the completion of being produced and be delivered to crawl At mechanism 3.In a further embodiment, the width of delivery chute 11 only allows that part is single to be passed through.Part system can so be ensured Standby part prepared by equipment can be by orderly conveying one by one.

In an embodiment of the present invention, it is contemplated that if the transporting velocity of Timing Belt 12 is too fast or excessively slow, part is from zero The discharging opening of part Preparation equipment is susceptible to skid when dropping down onto on Timing Belt 12 or overturns, and this can not only upset follow-up grasping mechanism 3 crawl rhythm, it is also possible to influence whether the ordered stacks between part.Therefore, the steady of journey is conveyed through in order to improve part Qualitative, should ensure that linear velocity that part conveyed and part Preparation equipment prepares that rhythm is corresponding, and the conveying mechanism 1 can enter one Step includes：PLC, respectively with conveying motor and the communication connection of part Preparation equipment, is configured to according to part Preparation equipment Prepare rhythm adjustment Timing Belt 12 rotate linear velocity.

In an embodiment of the present invention, in order to prevent from the phenomenon skidded between Timing Belt 12 and synchronizing wheel group, this is defeated Mechanism 1 is sent also to further include：Pneumatic flexible swelling device, for swelling Timing Belt 12 keeping 12 tension force of Timing Belt permanent It is fixed.

Presently preferred embodiments of the present invention is the foregoing is only, not to limit the present invention, all essences in the present invention Within god and principle, any modification for being made, equivalent etc. should be included within the scope of the present invention.

Claims

1. a kind of part compiles equipment, it is characterised in that include：

Conveying mechanism, for conveying part to be compiled；

Cambered way, the first port of the cambered way are arranged on the conveying mechanism side, for collecting part；The arc The second port of shape slideway positioned at below the first port, for discharging part；The cross section of the cambered way only permits Perhaps part is single passes through；And

Grasping mechanism, is arranged on above the first port of the cambered way, puts for part is captured from the conveying mechanism Enter the first port.

2. equipment according to claim 1, it is characterised in that the first port of the cambered way vertically, institute State the second port of cambered way in the horizontal direction.

3. equipment according to claim 1, it is characterised in that the cambered way includes：Upper arc-shaped slide rail and arc lower Slide rail；

4. equipment according to claim 1, it is characterised in that the grasping mechanism includes：Driving means, guide rail and grab Take device；

Wherein described driving means are connected with the grabbing device, and the grabbing device is arranged on the guide rail, the driving Device drives the grabbing device to move reciprocatingly along the guide rail, to realize that part is captured from the conveying mechanism is put into institute State the palikinesia of the first port of cambered way.

5. equipment according to claim 4, it is characterised in that the grasping mechanism is further included：

Crawl sensor, is communicated to connect with the driving means；

Wherein, the crawl sensor senses are transported to when the crawl position to the part on the conveying mechanism, notify institute Stating driving means drives the grabbing device to move reciprocatingly to capture the part and be put into the first port along the guide rail.

6. equipment according to claim 5, it is characterised in that the crawl sensor is infrared distance sensor, is passed through Perceive with the distance between part crawl position is treated judging whether part is transported to.

7. equipment according to claim 4, it is characterised in that the driving means include：Cam, connecting rod and driving electricity Machine；Wherein described motor drives the cam rotation, one end of the connecting rod to be arranged on the cam, the connecting rod The other end is connected with the grabbing device.

8. equipment according to claim 4, it is characterised in that the grabbing device is magnet arrangement；

Wherein described grasping mechanism is further included：

Material blocking block, is arranged on above the first port, for the part that the magnet arrangement under gear is drawn, so that part falls into The first port.

9. according to arbitrary described equipment in claim 1 to 8, it is characterised in that further include：

Discharge mechanism, is arranged at the second port of the cambered way, for driving the part at the second port outside Discharge.

10. equipment according to claim 9, it is characterised in that the discharge mechanism includes：Discharge motor and refuse rotor； Refuse rotor described in wherein described discharge Motor drive is rotated, and the refuse rotor is arranged on above the part at the second port, The refuse rotor is discharged using frictional force drives part when rotating and between part.

11. equipment according to claim 10, it is characterised in that the refuse rotor be discharge gear, the discharge gear Tooth pitch, transverse tooth thickness and teeth groove size according between accessory size and part gap determine.

12. equipment according to claim 9, it is characterised in that the discharge mechanism is further included：First port is sensed Device and second port sensor, the first port sensor and the second port sensor respectively with the discharge motor Communication connection；

Wherein, the first port sensor senses part by the first port enter the cambered way, described second Port sensor senses part discharges the cambered way by the second port, and the discharge motor is according to the first end The transducing signal of oral instructions sensor and the second port sensor adjusts the rotating speed of the refuse rotor to keep the arc to slide In road, part is in turnover poised state.

13. equipment according to claim 9, it is characterised in that the conveying mechanism includes：Delivery chute, Timing Belt, synchronization Wheel group and conveying motor；The Timing Belt is arranged in the delivery chute, and synchronizing wheel group described in the conveying Motor drive turns It is dynamic, to drive the Timing Belt to rotate.

14. equipment according to claim 13, it is characterised in that the width of the delivery chute only allows part single logical Cross.

15. equipment according to claim 13, it is characterised in that the conveying mechanism is further included：PLC, Respectively with the conveying motor and the communication connection of part Preparation equipment, it is configured to prepare rhythm according to the part Preparation equipment Adjust the linear velocity that the Timing Belt is rotated.

16. equipment according to claim 15, it is characterised in that the part Preparation equipment is progressive die pressing equipment.

17. equipment according to claim 13, it is characterised in that the conveying mechanism is further included：Pneumatic flexible is swollen Tight device, for swelling Timing Belt keeping Timing Belt constant tension.