CN106524754A - 一种晶硅太阳能电池旋转烧结炉及其烧结工艺 - Google Patents

一种晶硅太阳能电池旋转烧结炉及其烧结工艺 Download PDF

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CN106524754A
CN106524754A CN201610975610.2A CN201610975610A CN106524754A CN 106524754 A CN106524754 A CN 106524754A CN 201610975610 A CN201610975610 A CN 201610975610A CN 106524754 A CN106524754 A CN 106524754A
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sintering
zone
sintering furnace
silicon solar
whirl
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CN106524754B (zh
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冯强
苗成祥
蒋文杰
田西林
何伟
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Trinasolar Technology Yancheng Co ltd
Trina Solar Co Ltd
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Changzhou Trina Solar Energy Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/24Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor
    • F27B9/243Endless-strand conveyor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/36Arrangements of heating devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
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  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
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Abstract

本发明提供了一种晶硅太阳能电池旋转烧结炉及其烧结工艺,所述烧结炉内部为叠层设计,所述叠层设计为烘干区、烧结区、冷却区三个区域上中下依次独立且叠层的排列在一起;烧结炉内部还设置有用于输送电池片的履带装置,所述履带沿着三个叠层区域旋转流动,携带电池片分别经过烘干区、烧结区、冷却区;烧结炉上还设置有有机排风装置。本发明的目的是设计一种新型的晶硅太阳能电池烧结炉,以降低烧结炉的能耗和提升光电转换效率。

Description

一种晶硅太阳能电池旋转烧结炉及其烧结工艺
技术领域
本发明涉及一种太阳能电池硅片烧结炉,具体涉及一种叠层式太阳能电池硅片烧结炉及其烧结工艺。
背景技术
在多晶硅太阳能电池的制成过程中,需要经过丝网印刷烧结工艺:丝网印刷包括背电极的印刷、背电场的印刷、正电极的印刷,然后需要经过烧结炉,背电场的铝浆与电池背面形成良好的欧姆接触、正面电极与硅片形成良好的银硅合金,从而将电池产生的电流收集起来。因此,烧结工艺对晶硅太阳能电池的光电转换效率起到至关重要的作用。另外,目前大部分使用的高效银浆为高温烧结银浆,烧结的峰值设置温度在950左右,因此,烧结炉还是一个高能耗设备。目前的烧结炉均为直线型流水设计,在电池片直线流过烧结炉之后,由于腔内烧结需要CDA(Compress Dry Air,压缩干空气),腔内会随着履带的直线转动带走大部分热量,因此这种设计存在着非常严重的能耗损失。
发明内容
本发明的目的是设计一种新型的晶硅太阳能电池烧结炉,以降低烧结炉的能耗和提升光电转换效率。
本发明在现有传统的直线型流水线的设计基础之上,将烧结炉设计为旋转的流水生产线。具体技术方案如下:
一种晶硅太阳能电池旋转烧结炉,所述烧结炉内部为叠层设计,所述叠层设计为烘干区、烧结区、冷却区三个区域上中下依次独立且叠层的排列在一起;烧结炉内部还设置有用于输送电池片的履带装置,所述履带沿着三个叠层区域旋转流动,携带电池片分别经过烘干区、烧结区、冷却区;烧结炉上还设置有有机排风装置。
本发明的晶硅太阳能电池旋转烧结炉,所述有机排风装置的排风流动方向是:CDA首先从烧结区进入,然后流入到烘干区,从烘干区的出口排出。
本发明的晶硅太阳能电池旋转烧结炉,烧结炉是圆形转盘结构,围绕固定的中心轴转动。
本发明的晶硅太阳能电池旋转烧结炉,其特征在于,所述烘干区、烧结区、冷却区三个叠层区域均为圆盘形结构。
利用本发明的晶硅太阳能电池旋转烧结炉进行烧结的工艺,所述的烘干区共有四个区,四个区的温度设定分别为280℃、320℃、340、360℃;所述烧结区分为8个区域,温度分别为530、570、620、680、700、855、945℃、880℃;所述冷却区的温度要求低于90℃。
利用本发明的晶硅太阳能电池旋转烧结炉进行烧结的工艺,所述的烘干区共有3个区,3个区的温度设定分别为280℃、320℃、340℃;所述烧结区分为6个区域,温度分别为530、570、620、700、855、945℃;所述冷却区的温度要求低于90℃。
本发明具有以下有益效果:
1、更有利于机物排,即CDA带走浆料中的有机物,因此可以显著提升电池的光电转换效率;
2、旋转式设计,将烘干区、烧结区、冷却区叠层分开,有效的减少了占地面积;
3、本发明的旋转烧结炉可以将烧结区排风引流到烘干区,降低设备能耗;
4、这个炉腔旋转设计,并且烘干区、烧结区、冷却区叠层分开,有效的避免了有机物对烧结区的污染;
5、这种叠层设计,更有利于整个炉腔的保温,因此可以明显降低能耗。
附图说明
图1 是本发明一种晶硅太阳能电池旋转烧结炉的结构简图;
图2是本发明一种晶硅太阳能电池旋转烧结炉的叠层结构平面图及其CDA气流方向。
具体实施方式
以下结合附图与实施例对本发明作进一步详细描述。
实施例1
烧结炉的外观如图1所示,履带从烘干区、烧结区、冷却区盘旋而下,然后经过转盘外围之后,形成闭环循环系统。烧结区的CDA排风,从烧结区出来之后,进入烘干区,充分利用烧结区的热量。硅片从烘干区、烧结区、冷却区依次经过。然后出料,经过机械手将硅片传送到测试机上。
所述的烘干区共有三个区,三个区的温度设定分别为280℃、320℃、340℃;然后进入烧结区,烧结区分为6个区域,温度分别为530、570、620、700、855、945℃,烧结区内采用红外灯管加热,使同一烧结时间烧结区内同时具有不同的温度区域;冷却区可以是水冷的也可以是风冷的,冷却区的温度要求低于90℃。
实施例2:
烧结炉的外观如图1所示,履带从烘干区、烧结区、冷却区盘旋而下,然后经过转盘外围之后,形成闭环循环系统。烧结区的CDA排风,从烧结区出来之后,进入烘干区,充分利用烧结区的热量。硅片从烘干区、烧结区、冷却区依次经过。然后出料,经过机械手将硅片传送到测试机上。
所述的烘干区共有三个区,四个区的温度设定分别为280℃、320℃、340、360℃;然后进入烧结区,烧结区分为8个区域,温度分别为530、570、620、680、700、855、945℃、880℃,同样地,烧结区内采用红外灯管加热,使同一烧结时间烧结区内同时具有不同的温度区域;冷却区可以是水冷的也可以是风冷的,冷却区的温度要求低于90℃。

Claims (6)

1.一种晶硅太阳能电池旋转烧结炉,其特征在于:所述烧结炉内部为叠层设计,所述叠层设计为烘干区、烧结区、冷却区三个区域上中下依次独立且叠层的排列在一起;烧结炉内部还设置有用于输送电池片的履带装置,所述履带沿着三个叠层区域旋转流动,携带电池片分别经过烘干区、烧结区、冷却区;烧结炉上还设置有有机排风装置。
2.根据权利要求1所述的晶硅太阳能电池旋转烧结炉,其特征在于,所述有机排风装置的排风流动方向是:CDA首先从烧结区进入,然后流入到烘干区,从烘干区的出口排出。
3.根据权利要求1所述的晶硅太阳能电池旋转烧结炉,其特征在于,烧结炉是圆形转盘结构,围绕固定的中心轴转动。
4.根据权利要求1所述的晶硅太阳能电池旋转烧结炉,其特征在于,
所述烘干区、烧结区、冷却区三个叠层区域均为圆盘形结构。
5.利用权利要求1至4任一项所述的晶硅太阳能电池旋转烧结炉进行烧结的工艺,其特征在于:所述的烘干区共有四个区,四个区的温度设定分别为280℃、320℃、340、360℃;所述烧结区分为8个区域,温度分别为530、570、620、680、700、855、945℃、880℃;所述冷却区的温度要求低于90℃。
6.利用权利要求1至4任一项所述的晶硅太阳能电池旋转烧结炉进行烧结的工艺,其特征在于:所述的烘干区共有3个区,3个区的温度设定分别为280℃、320℃、340℃;所述烧结区分为6个区域,温度分别为530、570、620、700、855、945℃;所述冷却区的温度要求低于90℃。
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CN107768480A (zh) * 2017-08-25 2018-03-06 苏州南北深科智能科技有限公司 一种用于加工太阳能硅片的烧结、抗光衰一体机
CN108987534A (zh) * 2018-08-13 2018-12-11 通威太阳能(合肥)有限公司 一种多晶perc电池通过烧结峰值温区前移降低光衰的方法

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CN108987534A (zh) * 2018-08-13 2018-12-11 通威太阳能(合肥)有限公司 一种多晶perc电池通过烧结峰值温区前移降低光衰的方法

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