CN106521795A - Method for self-edge covering of warp-knitted spacer fabric with fixed length and fixed width - Google Patents
Method for self-edge covering of warp-knitted spacer fabric with fixed length and fixed width Download PDFInfo
- Publication number
- CN106521795A CN106521795A CN201610679420.6A CN201610679420A CN106521795A CN 106521795 A CN106521795 A CN 106521795A CN 201610679420 A CN201610679420 A CN 201610679420A CN 106521795 A CN106521795 A CN 106521795A
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- fabric
- bound edge
- surplus
- edge
- length
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B1/00—General types of sewing apparatus or machines without mechanism for lateral movement of the needle or the work or both
- D05B1/08—General types of sewing apparatus or machines without mechanism for lateral movement of the needle or the work or both for making multi-thread seams
- D05B1/18—Seams for protecting or securing edges
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention relates to a method for self-edge covering of a warp-knitted spacer fabric with a fixed length and a fixed width. Specifically, a knitting technology in fabric knitting is designed, so fabric margins used for edge covering are reserved around an upper face layer or a lower face layer of the fabric; edges of the reserved edge covering margins are butt-jointed to and coincide the other surface layer respectively; and a self-edge covering technology of the fabric can be completed after sewing. Self-edge covering effects can be achieved without clipping in the fabric width direction; and the self-edge covering effects can also be achieved through rational design and clipping in the length direction of the fabric. The edge covering method changes a traditional edge covering method and does not need to prepare additional dedicated cloth strips; and spacer yarns are not designed in the reserved margin areas, so spacer fibers will not get broken or smashed during the sewing and edge covering. Hence, external burr expanding will not be formed; and the problem of skin stab can be solved.
Description
Technical field
The present invention relates to warp knitting field, more particularly, to a kind of fixed length fixed width warp-knitted spacer fabric from bound edge side
Method.
Background technology
Warp-knitted spacer fabric is a kind of integral weaving into hollow textile structural, connects upper and lower surfaces layer by yarn,
The fabric has upper and lower surface Rotating fields and spacer layer configuration.Due to its unique 3-D solid structure, warp-knitted spacer is imparted
The unique performance of fabric, preferable hot wet migration energy, resistance to compression and compression reaction performance, shock resistance etc., thus between warp knit
Household bedroom material, such as mattress, spfa cushion, seat chair pad etc. are widely used in every fabric.In order to reach good propping up in use
Support effect, it is thick that a paraphysis diameter typically understands specific surface layer yarn.Warp-knitted spacer fabric needs to can be only achieved after cutting cutting
The size of product requirement, but in cutting process, it is thicker between paraphysis can occur fracture, and rupture cellosilk it is very sharp
It is sharp, the burr of many outer is formed, causes human body skin to stab when in use, especially can be to old people and the health care belt of child
Come potentially hazardous；On the other hand between rupturing, paraphysis comes off on the ground, and environmental health can be impacted.In view of above fabric
The shortcoming formed in cutting process so that the wrapping process of fabric becomes particularly important.
In the past bound edge be on taping machine using with one fixed width, can covering fabric thickness bound edge cloth, along
The lower edges of fabric wall periphery carry out suture and complete, and such as the patent of invention of Publication No. CN101353845A provides a kind of
The Wrapping apparatus of the Wrapping method and warp-knitted spacer fabric of warp-knitted spacer fabric.This Wrapping apparatus is that Jing sewing machines are drawn half of first
Then bound edge silk ribbon Jing tape guides are passed, in pin by chain and two silk ribbons are stitched together that the bound edge silk ribbon with slide fastener stringer is obtained
The bound edge operation of warp-knitted spacer fabric is completed under car traction.In addition the patent of invention of Publication No. CN103352335A provides a kind of
For bound edge cloth to be coated on the stereoscopic edge wrapper sewing machine at the edge of 3D warp-knitted spacer fabrics.Using bound edge cylinder be fitted in
Cooperation into the 3D warp-knitted spacer fabrics upper roller and presser feet of bound edge causes the width and 3D warp-knitted spacer fabrics of bound edge position
Thickness it is consistent all the time so that 3D warp-knitted spacer fabrics are more aesthetically pleasing.Single bound edge cloth utilized above completes warp-knitted spacer
The operation of fabric bound edge is comparatively laborious, and labor cost is higher.
The content of the invention
For deficiency present in existing warp-knitted spacer fabric bound edge, the problem that the present invention is intended to solve is to provide one kind can
From the warp-knitted spacer fabric and its sewing method of bound edge, i.e., by the weaving during design textile braiding, fabric is made to exist
The surrounding of upper layer or cutting optimal remains for the fabric surplus of bound edge in advance, and by the edge of reserved bound edge surplus respectively with it is another
The edge butt joint of surface layer overlaps, and carries out suturing and complete technique of the fabric from bound edge.Without the need for cutting out wherein on fabric width direction
Cut the effect being capable of achieving from bound edge；On the length direction of fabric, the design and cutting of ECDC reason, can also realize the effect from bound edge
Really, traditional Wrapping method is changed, other special cloth need not be prepared, between not designing in reserved surplus region
Every yarn, therefore and the suture bound edge during will not origination interval silk destruction fragmentation, thus will not be formed outside burr, be solved
The problem that skin is stabbed.
The present invention solves the technical scheme of the technical problem and is to provide a kind of wrapping certainly for fixed length fixed width warp-knitted spacer fabric
Side method, the method comprise the steps：
1) formation of bound edge surplus is reserved on width：Cutting optimal or upper layer require the base of fabric width bc in fabric product
Extend the distance of ef on plinth along width respectively to two ends, and ef values are consistent with fabric thickness value be, i.e., in fabric two
Side forms reserved bound edge surplus eff3e3 and e ' ff3 ' g3 ' on fabric width direction respectively, and the bound edge surplus only has cutting optimal
Or upper layer, no wall.
2) weave the formation that bound edge surplus is reserved on length direction：In weaving textile original position, upper layer or cutting optimal
Yarn normally weaves length for ab, and ab values are consistent with fabric thickness value be, bound edge surplus abcd on formation length direction；With
Afterwards, upper layer, cutting optimal and alternating yarns normally weave, and during weaving, have often woven fabric product length ba1
Afterwards, interval yarn stops the length of braiding ab, and upper and lower surface layer yarn normally weaves, and forms continuous spaced cuboid cavity
A1b1c1d1-he1e1 ' h ' and a2b2c2d2-h1e2e2 ' h1 '.The cuboid cavity does not have wall, only have upper layer and
Cutting optimal, the upper layer and cutting optimal are the reserved bound edge surplus that adjacent two fabric product is gone up along its length respectively.
After having woven last fabric product length b2a3, lower or upper layer yarn continues the length of braiding ab, forms length direction
On reserved bound edge surplus h2e3e3 ' h2 '.
3) cutting on braiding length direction：Along the broadwise of cuboid cavity upper layer and cutting optimal, line clipping is opened,
That is line m, at n, or is empty along broadwise and cuts out out along two diagonal bits of rectangular body cavity upper layer and cutting optimal, i.e. a1, e1
At 2 points and 2 points of a2, e2, each fabric product is made to go up reserved bound edge surplus along its length.
4) fabric suture completes bound edge：Using taping machine, by the edge of bound edge surplus on width and another table of fabric
The edge butt joint of surface layer overlaps, by the edge and another surface layer edge butt joint weight of fabric of the bound edge surplus on braiding length direction
Close, and carry out successively suturing complete fabric from wrapping process.During the bound edge, between two bound edge surpluses being connected with each other
Unnecessary square ones surplus i.e. rectangle hgf1e1, h ' g ' f1 ' e1 ' and rectangle h1g1f2e2, h1 ' g1 ' f2 ' e2 ' occurs
With rectangle h2g2f3e3, h2 ' g2 ' f3 ' e3 ', unnecessary square ones surplus have two kinds of solutions：A kind of method is in seam
Before conjunction, the square ones surplus is folded and is placed on the outside of fabric, carry out suture bound edge afterwards again, the method can be improved and be knitted
The ability of load is born on produce product through-thickness, its incompressible deformation performance is improved；Another kind of method is to complete suture
Before bound edge, square ones surplus is punctured, then carry out suturing along the edge of each bound edge surplus complete fabric from bound edge
Technique.
The fixed length fixed width weaves warp-knitted spacer fabric, and the arrangement of alternating yarns in fabric wall can be arbitrary shape
, including I fonts, V-shape, X fonts and IXI fonts.
Compared with existing warp-knitted spacer fabric bound edge process, beneficial effect of the present invention is：
(1) during bound edge will not origination interval silk fragmentation, be not in feelings that a paraphysis punctures edge-covering cloth after bound edge
Condition, bound edge effect are good, solve the problems, such as to puncture skin；
(2) bound edge operation is simplified, time saving and energy saving, labor efficiency is improved；
(3) without the need for other bound edge cloth, it is to avoid the waste of raw material；
(4) precision of fabric product size is ensure that, product quality is improve.
Description of the drawings
Fig. 1 is that fixed length fixed width warp-knitted spacer fabric cuts out schematic flow sheet in the present invention.Wherein Fig. 1 (a) is tied for fabric
Structure schematic diagram；Fig. 1 (b) is cutting position view on fabric length direction；Fig. 1 (c) is to show after cutting out on fabric length direction
It is intended to；
Fig. 2 is fixed length fixed width warp-knitted spacer fabric bound edge schematic flow sheet in embodiment one.A () cuts out rear structure for fabric
Schematic diagram；Fig. 2 (b) folds schematic diagram for fabric bound edge surplus；Fig. 2 (c) is structural representation after the completion of fabric suture bound edge；
Fig. 3 is fixed length fixed width warp-knitted spacer fabric bound edge schematic flow sheet in embodiment two.A () cuts out rear structure for fabric
Schematic diagram；Fig. 3 (b) folds schematic diagram for fabric bound edge surplus；Fig. 3 (c) is structural representation after the completion of fabric suture bound edge；
Specific embodiment
Specific embodiment is described in further detail to the present invention below in conjunction with the accompanying drawings.
Embodiment one
The embodiment of the present invention be a fixed length fixed width warp-knitted spacer fabric from Wrapping method, a mattress fabric product
Require long 2000mm, wide 1000mm, thick 25mm, fabric construction schematic diagram is referring to Fig. 1 (a) (upper and lower face fabric groups of fabric in figure
It is consistent to knit, and the upper and lower surface of actual fabric can be identical organizational structure, or different organizational structuries).
1) upper surface layer yarn and alternating yarns braiding fabric width are 1000mm, and cutting optimal yarn braiding fabric width is in 1000mm
On the basis of extend 25mm, i.e. 1050mm to two ends respectively along width, the fabric of formation is reserved with width respectively
Bound edge surplus eff3e3 and e ' f ' f3 ' g3 ' on direction, the bound edge surplus only have cutting optimal, no wall, and width is
25mm。
2) in weaving textile original position, up or down surface layer yarn normally weaves length ab for 25mm, formation length direction
On bound edge surplus abcd；Subsequently, upper and lower surface layer and alternating yarns normally weave, and during weaving, have often woven one
After fabric product length ba1 is 2000mm, interval yarn stops braiding 25mm, and upper and lower surface layer yarn still normally weaves, the company of being formed
Continue spaced cuboid cavity a1b1c1d1-he1e1 ' h ' and a2b2c2d2-h1e2e2 ' h1 '.The cavity does not have wall,
Only there is upper layer and cutting optimal, and be the reserved bound edge surplus that two neighboring fabric is gone up along its length respectively.Weaving
After last fabric product length b2a3, lower or upper layer yarn continues the length of braiding 25mm, is formed on length direction
Reserved bound edge surplus h2e3e3 ' h2 '.
(3) diagonal position in cuboid cavity upper layer and undersurface layer is cut out out along broadwise, i.e. a1 in Fig. 1 (b),
At e1 and at a2, e2, after making to cut out, each fabric product has the bound edge surplus for going up along its length, such as Fig. 1 (c).
(4) taping machine is utilized, edge and another surface layer of the bound edge surplus in fabric width direction that will be as shown in Fig. 2 (a)
Edge butt joint overlap, the edge of the bound edge surplus on length direction is overlapped with the edge butt joint of another surface layer, while by phase
Square surplus hgf1e1 and 1 ' e1 ' of h ' gf ' of the two bound edge surplus intermediate formation for connecting is folded and is placed on outside fabric
Shown in side, such as Fig. 2 (b)；Afterwards using taping machine respectively along ba1-a1d1-d1c and ad by each bound edge marginal edge with knit
Thing edge is sutured, complete fabric from bound edge operation.After the completion of bound edge shown in fabric such as Fig. 2 (c), in the both sides of fabric
Three layers of bound edge surplus are respectively provided with f1ha1, f1 ' h ' d1 so that the incompressible deformation performance of fabric at this is improved, and extends
Product service life.
Embodiment two
The embodiment of the present invention be a fixed length fixed width warp-knitted spacer fabric from Wrapping method, a spfa cushion is produced with fabric
Product require long 1000mm, wide 800mm, thick 20mm.
(1) upper surface layer and alternating yarns braiding fabric width are 800mm, and cutting optimal yarn braiding fabric width is the base in 800mm
Extend 20mm, i.e. 840mm to two ends respectively along width on plinth, the fabric of formation is reserved with width respectively
Bound edge surplus eff3e3 and e ' f ' f3 ' g3 ', the bound edge surplus only have cutting optimal, no wall, and width be 20mm.
(2) in weaving textile original position, up or down surface layer yarn normally weaves length ab for 20mm, formation length direction
On bound edge surplus abcd；Subsequently, upper and lower surface layer and alternating yarns normally weave, and during weaving, have often woven one
After fabric product length ba1 is 1000mm, interval yarn stops braiding 20mm, and upper and lower surface layer yarn still normally weaves, the company of being formed
Continue spaced cuboid cavity a1b1c1d1-he1e1 ' h ' and a2b2c2d2-h1e2e2 ' h1 '.The cavity does not have wall,
Only there is upper layer and cutting optimal, and be the reserved bound edge surplus that two neighboring fabric is gone up along its length respectively.Weaving
After last fabric product length b2a3, lower or upper layer yarn continues the length of braiding 20mm, is formed on length direction
Reserved bound edge surplus h2e3e3 ' h2 '.
(3) diagonal position in cuboid cavity upper layer and undersurface layer is cut out out along broadwise, i.e. a1 in Fig. 1 (b),
At e1 and at a2, e2, after making to cut out, each fabric product has the bound edge surplus for going up along its length, such as Fig. 1 (c).
(4) square surplus hgf1e1 and 1 ' e1 ' of h ' gf ' of be connected with each other two bound edge surplus intermediate formation are cut out
Fall, shown in fabric such as Fig. 3 (a) of formation；The edge of the bound edge surplus of width is overlapped with the edge butt joint of another surface layer,
The edge of the bound edge surplus on length direction is overlapped with the edge butt joint of another surface layer, shown in such as Fig. 3 (b)；Afterwards using bag
Each bound edge marginal edge is sutured with fabric edge by side machine respectively along ba1-a1d1-d1c and ad, then along a1h,
The opening of bound edge surplus is united by a seam by d1h ' respectively, complete fabric from bound edge operation, fabric such as Fig. 3 (c) after the completion of bound edge
It is shown.
Claims (4)
1. a kind of fixed length fixed width warp-knitted spacer fabric from Wrapping method, the weaving during being woven by design textile,
Fabric is made to remain for the fabric surplus of bound edge in advance in the surrounding of upper layer or cutting optimal, and by the edge point of reserved bound edge surplus
Do not overlap with the edge butt joint of another surface layer, and carry out suturing and complete technique of the fabric from bound edge.
2. fixed length fixed width warp-knitted spacer fabric according to claim 1 from Wrapping method, it is characterised in that fabric width
Effect from bound edge is capable of achieving without the need for cutting on direction；The design and cutting of ECDC reason on the length direction of fabric, also can be real
Now from the effect of bound edge.
3. fixed length fixed width warp-knitted spacer fabric according to claim 1 from Wrapping method, its step includes：
1) formation of bound edge surplus is reserved on width：The cutting optimal or upper layer edge on the basis of fabric product requires fabric width
The width that width extends a fabric thickness value respectively to two ends, i.e., fabric width direction is formed respectively in fabric
On reserved bound edge surplus, the bound edge surplus only has cutting optimal or upper layer, no wall.
2) weave the formation that bound edge surplus is reserved on length direction：In weaving textile original position, upper layer or cutting optimal yarn
Normally the length of one fabric thickness value of braiding, forms the bound edge surplus on length direction；Subsequently, upper layer, cutting optimal and
Normally weave every yarn, and during weaving, after often having woven a fabric product length, interval yarn stops braiding one and knits
The length of thing thickness value, upper and lower surface layer yarn normally weave, and form continuous spaced cuboid cavity.The cuboid cavity does not have
There is wall, only there is upper layer and cutting optimal, the upper layer and cutting optimal to be adjacent two fabric product respectively along length
Reserved bound edge surplus on direction.After last fabric product length has been woven, lower or upper layer yarn continues braiding one
The length of individual fabric thickness value, forms the reserved bound edge surplus on length direction.
3) cutting on braiding length direction：Along the broadwise of cuboid cavity upper layer and cutting optimal, line clipping is opened, or
Be empty along broadwise along two diagonal bits of rectangular body cavity upper layer and cutting optimal and cut out out, each fabric product is made along length side
There is reserved bound edge surplus upwards.
4) fabric suture completes bound edge：Using taping machine, by the edge of bound edge surplus on width and another surface layer of fabric
Edge butt joint overlap, the edge of bound edge surplus on braiding length direction is overlapped with another surface layer edge butt joint of fabric,
And carry out successively suturing complete fabric from wrapping process.During the bound edge, meeting between two bound edge surpluses being connected with each other
There is unnecessary square ones surplus, unnecessary square ones surplus there are two kinds of solutions：A kind of method is in suture
Before, the square ones surplus is folded and is placed on the outside of fabric, suture bound edge is carried out afterwards again, the method can improve fabric
The ability of load is born on product through-thickness, its incompressible deformation performance is improved；Another kind of method is to complete suture bag
Bian Qian, square ones surplus is punctured, then carry out suturing along the edge of each bound edge surplus complete fabric from overcaster
Skill.
4. fixed length fixed width warp-knitted spacer fabric according to claim 1, it is characterised in that warp-knitted spacer fabric is spaced interlayer
Every the arrangement of yarn can be arbitrary shape, including I fonts, V-shape, X fonts or IXI fonts etc..
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610679420.6A CN106521795B (en) | 2016-08-16 | 2016-08-16 | A kind of fixed length fixed width warp-knitted spacer fabric from Wrapping method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610679420.6A CN106521795B (en) | 2016-08-16 | 2016-08-16 | A kind of fixed length fixed width warp-knitted spacer fabric from Wrapping method |
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| Publication Number | Publication Date |
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| CN106521795A true CN106521795A (en) | 2017-03-22 |
| CN106521795B CN106521795B (en) | 2018-10-23 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106988001A (en) * | 2017-04-14 | 2017-07-28 | 江南大学 | The multi-functional warp-knitting jacquard interval vamp fabric of graphene modified polyester fibre and its production method |
| CN107245805A (en) * | 2017-04-24 | 2017-10-13 | 苏州迈缇康医疗科技有限公司 | A kind of field emergency skin debridement band and preparation method thereof |
| CN110512348A (en) * | 2019-09-23 | 2019-11-29 | 福建福联精编有限公司 | Exempt to cut the self-forming warp-knitted spacer fabric and preparation method thereof without broken silk |
| CN113417049A (en) * | 2021-07-08 | 2021-09-21 | 福建思嘉环保材料科技有限公司 | High-strength space cloth weaving process and surface treatment equipment for inflatable bed |
| CN113846431A (en) * | 2021-09-02 | 2021-12-28 | 天津工业大学 | Preparation method of box-shaped reinforced three-dimensional fabric preform |
| CN114059224A (en) * | 2021-10-25 | 2022-02-18 | 福建省晋江市华宇织造有限公司 | Weaving process of warp-knitted spacer fabric |
| JP2022029553A (en) * | 2020-08-05 | 2022-02-18 | ドーコインターナショナル株式会社 | Lower half body garment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106988001A (en) * | 2017-04-14 | 2017-07-28 | 江南大学 | The multi-functional warp-knitting jacquard interval vamp fabric of graphene modified polyester fibre and its production method |
| CN107245805A (en) * | 2017-04-24 | 2017-10-13 | 苏州迈缇康医疗科技有限公司 | A kind of field emergency skin debridement band and preparation method thereof |
| CN110512348A (en) * | 2019-09-23 | 2019-11-29 | 福建福联精编有限公司 | Exempt to cut the self-forming warp-knitted spacer fabric and preparation method thereof without broken silk |
| JP2022029553A (en) * | 2020-08-05 | 2022-02-18 | ドーコインターナショナル株式会社 | Lower half body garment |
| CN113417049A (en) * | 2021-07-08 | 2021-09-21 | 福建思嘉环保材料科技有限公司 | High-strength space cloth weaving process and surface treatment equipment for inflatable bed |
| CN113846431A (en) * | 2021-09-02 | 2021-12-28 | 天津工业大学 | Preparation method of box-shaped reinforced three-dimensional fabric preform |
| CN114059224A (en) * | 2021-10-25 | 2022-02-18 | 福建省晋江市华宇织造有限公司 | Weaving process of warp-knitted spacer fabric |
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|---|---|
| CN106521795B (en) | 2018-10-23 |
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