CN102613836A - Warp knitted spacer fabric mattress and making method thereof - Google Patents

Warp knitted spacer fabric mattress and making method thereof Download PDF

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Publication number
CN102613836A
CN102613836A CN2011100322069A CN201110032206A CN102613836A CN 102613836 A CN102613836 A CN 102613836A CN 2011100322069 A CN2011100322069 A CN 2011100322069A CN 201110032206 A CN201110032206 A CN 201110032206A CN 102613836 A CN102613836 A CN 102613836A
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mattress
spacer fabric
warp
knitted spacer
gusset
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李少玲
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FUJIAN FULIAN JINGBIAN Co Ltd
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FUJIAN FULIAN JINGBIAN Co Ltd
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Abstract

The invention relates to the bedding field, and especially relates to a warp knitted spacer fabric mattress and a making method thereof. The mattress comprises an adjustable mattress inner liner and a stereo mattress sleeve, the mattress sleeve is obtained by sewing an upper surface layer, a lower surface layer and a side wall, and at least the upper surface layer and the side wall are warp knitted spacer fabrics; and the mattress inner liner is adjustable and comprises at least two independent inner liner bodies with different supporting strengths arranged in the mattress sleeve, each of the inner liner bodies has a multilayer structure, and at least the top layer is a wrap knitted spacer fabric, so the inner liner bodies and all the layers for forming the inner liner bodies can be reasonably combined and arranged according to ergonomic requirements to adapt to requirements of parameters of the supporting of different positions of a human body, different heights, different body weights and the like. The application of the warp knitted spacer fabric to the mattress sleeve in the invention makes the mattress sleeve have the advantages of elasticity, permeability, ergonomic conforming, bacterial growing inhibition and the like of the warp knitted spacer fabric and simultaneously have the characteristics of dismounting and mounting convenience and cleaning convenience of the mattress sleeve.

Description

A kind of warp-knitted spacer fabric mattress and preparation method thereof
Technical field
The present invention relates to the bedding field, relate in particular to a kind of warp-knitted spacer fabric mattress and preparation method thereof.
Background technology
Warp-knitted spacer fabric has advantages such as elasticity, gas permeability, ergonomic, inhibition bacteria breed preferably because of it; And be widely used in bedding, automobile-used cushion, backrest and field such as medical; Existing warp-knitted spacer fabric generally is made up of upper and lower lining and the elasticity terylene of support and connection between upper and lower lining; Upper and lower lining is generally the netted lining of hard, and its width of mesh can be adjusted according to actual needs.Warp-knitted spacer fabric is mainly reflected in pillow and mattress in the application of bedding; Wherein comparatively extensive as the application of pillow with warp-knitted spacer fabric, and for the warp-knitted spacer fabric mattress, more convenient because of the cleaning of mattress cover in actual use; So for the common meeting of the cleaning that keeps mattress sheathed mattress cover on mattress; But the structure of existing mattress cover has had a strong impact on the gas permeability of mattress, makes the easy breed bacteria of mattress, and existing mattress cover all adopts soft lining to process; Its flexibility has had a strong impact on the disassembly process of mattress cover; Existing in addition mattress all adopts a kind of material to process, and the support strength of each several part is all identical with the soft or hard degree, can't adapt with the support strength and the soft or hard degree of partes corporis humani's branch demand.
Publication number is that the utility model patent of CN 200970040Y discloses a kind of spacer fabric layer mattress; Comprise pad and wrapped belt, pad is 4 layers of structure, is followed successively by spacer fabric layer from top to bottom; Compound spacer fabric layer, palm fibre layer and warp-knitted spacer fabric layer, the wrapped belt overseam is in the pad edge; It between each layer the bonding layer of PUR.Be a kind of functional form mattress according to the design of body shaped body characteristics, according to the ergonomics principle, each layer composite construction distributes different, the soft or hard combination, and hanging part is rationally supported at the outstanding position of protection human body.Publication number is that the utility model patent of CN201263535Y discloses a kind of mattress cover, comprises being coated on the outer body that has upper and lower surface and gusset of mattress, and said body is pieced together edge by cortex material and cloth and formed.The gusset of said body is made up of the cortex material, can increase the support force of body gusset, and mattress is not yielding.Four jiaos of said body upper surface are made up of the cortex material, and anti-wear performance strengthens, and can prolong the service life of mattress.Publication number is that the patent of invention of CN 1447665Y discloses a kind of mattress; Comprise an overcoat; Be suitable for covering one or more various supports materials in the different transverse areas in the said overcoat; Wherein, the fixed support material is at the top and the bottom section of said mattress, corresponding to user's head and foot areas; At formed zone line between the two; Has transversely arranged fixed support material; It has hollow region between adjacent materials, wherein saidly outer be with a plurality of ports, corresponding to said hollow region; These hollow region be suitable for making things convenient for one or more supplemental support materials rapid insertion, remove and/or replace, with the support quality of the said zone line that allows the said mattress of user's conversion.
Summary of the invention
The objective of the invention is the deficiency to prior art, a kind of warp-knitted spacer fabric mattress is provided, this mattress has the mattress cover of ventilative, comfortable and ergonomic and the mattress inner bag that can adjust the different parts support strength as required.
The object of the invention is realized through following technical scheme:
A kind of warp-knitted spacer fabric mattress; It is characterized in that: comprise scalable mattress inner bag and three-dimensional mattress cover; Said mattress cover is made by upper and lower top layer and gusset and is formed; And upper epidermis and gusset are warp-knitted spacer fabric at least, and said mattress inner bag is made up of the independent inner lining of two kinds of different support strengths of permutation and combination in said mattress cover at least.
Further, said inner lining is a sandwich construction, but separate and position and number of plies free adjustment between each layer.
Said inner lining includes the warp-knitted spacer fabric layer of the different support strengths of multilayer; The thickness of each layer warp-knitted spacer fabric is 5-35mm; Support pressure: 4-80Kpa; The user can carry out free adjustment to the number of plies, the thickness of each layer, the soft or hard of forming inner lining according to the demand of oneself, and wherein, the superiors of inner lining are best for the warp-knitted spacer fabric layer.
Said inner lining also includes rubber layer, spongy layer or palm fibre layer.
Further, said inner lining is a multilayer warp-knitted spacer fabric structure, and bonding through PUR between each layer warp-knitted spacer fabric.
Further, said inner lining is latex, sponge or palm fibre.
Further, said mattress inner bag is made up of support strength different left side inner lining and right side inner lining.
Said left and right side inner lining is made up of the head inner lining, upper body inner lining and the lower part of the body inner lining that adapt with human body respectively.The support pressure of head inner lining is in the 4-40Kpa scope; The support pressure of upper body inner lining is in the 4-80Kpa scope; The support pressure of lower part of the body inner lining is in the 4-80Kpa scope, and above-mentioned inner lining can be the multilayer warp-knitted spacer fabric, and the thickness of each layer warp-knitted spacer fabric is 5-35mm.
Further, said mattress inner bag is made up of the head inner lining, upper body inner lining and the lower part of the body inner lining that adapt with human body.
Further, said gusset is for ease of the large-mesh warp-knitted spacer fabric of ventilative and high support strength, and the support pressure of said gusset is that 30-60Kpa, thickness are that 3-12mm, Air permenbility are more than 90%.
Further, said upper and lower top layer is soft warp-knitted spacer fabric, and the support pressure on said upper and lower top layer is that 3-15Kpa, thickness are 5-25mm.
Said upper and lower top layer is slim cuboid, and four angles on upper and lower top layer are adopted the arc section transition respectively, the rounding off at each angle of assurance mattress.
Further, the present invention comprises that also the mattress inner bag that is arranged on the said gusset, extends along the length direction of said gusset imports and exports, and said import and export is provided with and seals slide fastener.
Further, all be sewed with double-deck binding structure at the edge of each warp-knitted spacer fabric of mattress cover and the suture between two warp-knitted spacer fabrics.
The shape of a mesh of each warp-knitted spacer fabric of mattress cover is hexagon, rhombus, ellipse or square.
Another object of the present invention provides a kind of preparation method of warp-knitted spacer fabric mattress, it is characterized in that: comprise the steps:
(1) scantling and shape preestablishes; According to the mattress cover specification that will make; Upper and lower top layer of being selected for use and gusset material are placed on the platform; Adopt survey tool and silt pre-rendered mark line that goes out to meet the size and dimension requirement on each material, wherein, draw out upper and lower superficial layer of rectangle that comprises four angles employing arc transition and the upper and lower gusset band that is used for corresponding stitching with upper and lower superficial layer;
(2) cutting adopts upper and lower top layer and gusset material that cutter will preset size and dimension along ready-made mark line cutting, obtains the upper and lower top layer and the upper and lower gusset band of required size and shape;
(3) lock seaming, the upper and lower top layer and the upper and lower gusset band that on cap seaming machine, adopt quilting technology to cut are lockstitched a border, and remove unnecessary burr;
(4) bound edge of upper and lower gusset band; On taping machine, adopt quilting technology with one side bound edge of ready bound edge lining along upper and lower gusset strip length direction, so that the stitching of slide fastener, in order to prevent exposing of burr; Carry out bound edge twice; And the used bound edge lining size of twice bound edge is different, and bound edge lining size is less for the first time, and bound edge lining size is bigger for the second time;
(5) stitching of slide fastener adopts quilting technology that slide fastener is sewn on the side that upper and lower gusset has bound edge on sewing machine, fixes the headtotail of slide fastener and with sewing machine then, forms the upper and lower gusset band with slide fastener;
(6) formation of mattress cover skeleton adopts will the sew it up upper and lower gusset band and the upper and lower top layer of slide fastener of quilting technology to be stitched together on sewing machine, forms basic mattress cover skeleton;
(7) bound edge of edge of bed, employing quilting technology is carried out bound edge along the edge of bed suture of mattress cover skeleton on sewing machine, in order to prevent exposing of burr, carry out twice bound edge;
(8) formation of mattress cover adopting quilting technology to be stitched together after the outside of edge of bed bound edge and the whole circle applying of gusset on the sewing machine, forms complete mattress cover;
(9) filling of mattress inner bag according to the specification of mattress, is filled into the mattress inner bag of suitable dimension in the mattress cover, and through slide fastener with upper and lower gusset band involution, form complete mattress.
The present invention has following beneficial effect:
The upper epidermis of mattress cover and gusset adopt warp-knitted spacer fabric; Can perfectly be embodied in advantages such as the elasticity of warp-knitted spacer fabric, gas permeability, comfortable, ergonomic, inhibition bacteria breed on the mattress cover like this; Have simultaneously that mattress cover is convenient to clean, the advantage of dismounting and replacing, can eliminate user's fatigue, prevent cervical spondylopathy, prevent skin eczema etc.
Fill the inner lining that is distributed with at least two kinds of different support strengths in the mattress cover and form the mattress inner bag; It is the material that the mattress inner bag can adopt multiple different performance simultaneously according to the difference of user's body weight; The material of different performance adopts the specific mode discharge that distributes; Make mattress can be applicable to the people of different height and weights and the requirement that adapts to human body different parts support strength simultaneously; Left half side and right half side corresponding left side inner lining and the right side inner lining that adopts different soft and hard and support strength like the mattress inner bag; Form by head inner lining, upper body inner lining and lower part of the body inner lining respectively to adapt to man, women height and weight difference problem and left and right side inner lining, with the support strength that adapts to human body different parts needs and the requirement of soft or hard degree.
The inner lining of mattress inner bag is a sandwich construction; But separate and position and number of plies free adjustment between each layer; Can adopt multilayer warp-knitted spacer fabric layer, spongy layer, palm fibre layer or rubber layer etc., each layer can be provided with various supports intensity respectively, and the height of mattress inner bag and support strength can be regulated according to concrete needs; Be in particular in that the number of plies through regulating the mattress inner bag is to regulate height; Layer through adjusting different support strengths, all can be regulated like the soft or hard parameter and the number of plies as the multilayer warp-knitted spacer fabric of mattress inner bag with the adjustment support strength as the superiors according to actual needs, makes the present invention have multiple style and performance like this; To adapt to the demand that waits all ages and classes section from the baby to the adult, the inner lining of multilayer absolute construction also can be convenient in addition.
Gusset adopts the large-mesh warp-knitted spacer fabric of being convenient to ventilative and high support strength, and gusset plays a supportive role in mattress cover, can guarantee the stereoeffect of mattress cover like this, improves the gas permeability of mattress simultaneously, prevents the bacteria breed of mattress; Upper epidermis adopts soft warp-knitted spacer fabric, can make top layer applying human body, ergonomic, elimination user fatigue, rectification user's sleeping position; The arc section transition is adopted at four angles on upper and lower top layer respectively, helps the bound edge and the stitching of mattress cover; The shape of a mesh of warp-knitted spacer fabric can be set to hexagon, rhombus, ellipse or square, can make the mattress cover surface form the decorative pattern of various forms like this, makes the present invention fashionable, handsome in appearance; On gusset, be provided with and seal slide fastener, can be convenient to the dismounting of mattress cover, be convenient to the making of mattress cover simultaneously.
Description of drawings
Below in conjunction with accompanying drawing the present invention is done further detailed explanation.
Fig. 1 is a structural representation of the present invention.
The specific embodiment
With reference to shown in Figure 1, a kind of warp-knitted spacer fabric mattress comprises mattress inner bag 4 and mattress cover.
Mattress cover is for making the square body that forms by upper epidermis 1, following top layer (bottom is not shown) and gusset 2; Upper epidermis 1, following top layer and gusset 2 are warp-knitted spacer fabric; The shape of a mesh of warp-knitted spacer fabric can be arranged to hexagon, rhombus, ellipse or square according to actual needs; In order to prevent that burr from exposing; The edge suture of warp-knitted spacer fabric is sewed with double-deck binding structure, and gusset 2 is for ease of the large-mesh warp-knitted spacer fabric of ventilative and high support strength, and it supports pressure is that 30-60Kpa, thickness are that 3-12mm, Air permenbility are more than 90%; Gusset 2 by correspondence connect upper epidermis 1, the upper and lower gusset band on top layer is formed down, removably connect and connect through sealing slide fastener 3 between the upper and lower gusset band; Upper epidermis 1 is soft rectangle fine mesh warp-knitted spacer fabric with following top layer, and its four right angles adopt the arc section transition respectively, and the support pressure on upper epidermis 1 and following top layer is that 3-15Kpa, thickness are 5-25mm.
Mattress inner bag 4 is made up of support strength different left side inner lining and right side inner lining, and the left and right side inner lining is made up of the head inner lining A1, B1, upper body inner lining A2, B2 and lower part of the body inner lining A3, the B3 that adapt with human body respectively.
Inner lining A1, A2, A3, B1, B2, B3 adopt multilayer warp-knitted spacer fabric structure here, and be wherein, bonding through PUR between each layer of multilayer warp-knitted spacer fabric; The thickness of each layer is 5-35mm, supports pressure: 4-80Kpa, wherein; The support pressure of head inner lining A1, B1 is in the 4-40Kpa scope; The support pressure of upper body inner lining A2, B2 is in the 4-80Kpa scope, and the support pressure of lower part of the body inner lining A3, B3 is in the 4-80Kpa scope, and the thickness warp-knitted spacer fabric of each layer all can be in the 5-35mm scope; And the number of plies of inner bag can change as required to some extent, to be applicable to the skeleton of human body different parts.
Certainly inner lining A1, A2, A 3, B1, B2, B3 also can adopt materials such as continuous, brown or rubber according to concrete needs; Perhaps inner lining A1, A2, A3, B1, B2, B3 can adopt sandwich construction separate between each layer; Different support strengths of best employing multilayer and separate warp-knitted spacer fabric can be adjusted the support strength that the number of plies is perhaps adjusted the superiors as required during use.
A kind of preparation method of warp-knitted spacer fabric mattress comprises the steps:
(1) preestablishing of scantling and shape, according to the mattress cover specification that will make, upper and lower top layer of being selected for use and gusset material are placed on the platform; Adopt survey tool and silt pre-rendered mark line that goes out to meet the size and dimension requirement on each material; Wherein, draw out upper and lower superficial layer of rectangle that comprises four angles employing arc transition and the upper and lower gusset band that is used for corresponding stitching with upper and lower superficial layer, the length of two gusset bands is (2L+2W), the wide H of being; The length on upper and lower top layer is L, the wide W of being; In addition owing to sew up the influence with bound edge, general scantling can 2-3mm bigger than normal, with the specification of assurance overcoat;
(2) cutting adopts upper and lower top layer and gusset material that the YC30-m circular knife cutting machine will preset size and dimension along ready-made mark line cutting, obtains the upper and lower top layer and the upper and lower gusset band of required size and shape;
(3) lock seaming, the upper and lower top layer and the upper and lower gusset band that on M732-70 type cap seaming machine, adopt quilting technology to cut are lockstitched a border, and remove unnecessary burr;
(4) bound edge of upper and lower gusset band; On TW3-S335V type taping machine, adopt quilting technology with one side bound edge of ready bound edge lining along upper and lower gusset strip length direction, so that the stitching of slide fastener, in order to prevent exposing of burr; Carry out bound edge twice; And the used bound edge lining size of twice bound edge is different, for the first time less, and bound edge lining size is bigger for the second time;
(5) stitching of slide fastener adopts quilting technology that slide fastener is sewn on the side that upper and lower gusset has bound edge on GC6360 type sewing machine, fixes the headtotail of slide fastener and with sewing machine then, forms the upper and lower gusset band with slide fastener;
(6) formation of mattress cover skeleton adopts will the sew it up upper and lower gusset band and the upper and lower top layer of slide fastener of quilting technology to be stitched together on sewing machine, forms basic mattress cover skeleton;
(7) bound edge of edge of bed, employing quilting technology is carried out bound edge along the edge of bed suture of mattress cover skeleton on sewing machine, in order to prevent exposing of burr; Carry out bound edge twice; And the used bound edge lining size of twice bound edge is different, for the first time less, and bound edge lining size is bigger for the second time;
(8) formation of mattress cover adopting quilting technology to be stitched together after the outside of edge of bed bound edge and the whole circle applying of gusset on the sewing machine, forms complete mattress cover.
(9) filling of mattress inner bag according to the specification of mattress, is filled into the mattress inner bag of suitable dimension in the mattress cover, and through slide fastener with upper and lower gusset band involution.

Claims (10)

1. warp-knitted spacer fabric mattress; It is characterized in that: comprise scalable mattress inner bag and three-dimensional mattress cover; Said mattress cover is made by upper and lower top layer and gusset and is formed; And upper epidermis and gusset are warp-knitted spacer fabric at least, and said mattress inner bag is made up of the independent inner lining of two kinds of different support strengths of permutation and combination in said mattress cover at least.
2. a kind of warp-knitted spacer fabric mattress according to claim 1, it is characterized in that: said inner lining is a sandwich construction, but separate and position and number of plies free adjustment between each layer.
3. a kind of warp-knitted spacer fabric mattress according to claim 2 is characterized in that: said inner lining includes the warp-knitted spacer fabric layer of the different support strengths of multilayer.
4. a kind of warp-knitted spacer fabric mattress according to claim 1 is characterized in that: said inner lining is a multilayer warp-knitted spacer fabric structure, and bonding through PUR between each layer warp-knitted spacer fabric.
5. according to arbitrary described a kind of warp-knitted spacer fabric mattress in the claim 1 to 4, it is characterized in that: said mattress inner bag is made up of support strength different left side inner lining and right side inner lining.
6. a kind of warp-knitted spacer fabric mattress according to claim 5 is characterized in that: said left and right side inner lining is made up of the head inner lining, upper body inner lining and the lower part of the body inner lining that adapt with human body respectively.
7. according to arbitrary described a kind of warp-knitted spacer fabric mattress in the claim 1 to 4, it is characterized in that: said mattress inner bag is made up of the head inner lining, upper body inner lining and the lower part of the body inner lining that adapt with human body.
8. a kind of warp-knitted spacer fabric mattress according to claim 1 is characterized in that: said gusset is for ease of the large-mesh warp-knitted spacer fabric of ventilative and high support strength.
9. a kind of warp-knitted spacer fabric mattress according to claim 1 is characterized in that: said upper and lower top layer is soft warp-knitted spacer fabric.
10. the preparation method of a warp-knitted spacer fabric mattress is characterized in that: comprise the steps:
(1) scantling and shape preestablishes; According to the mattress cover specification that will make; Upper and lower top layer of being selected for use and gusset material are placed on the platform; Adopt survey tool and silt pre-rendered mark line that goes out to meet the size and dimension requirement on each material, wherein, draw out upper and lower superficial layer of rectangle that comprises four angles employing arc transition and the upper and lower gusset band that is used for corresponding stitching with upper and lower superficial layer;
(2) cutting adopts upper and lower top layer and gusset material that cutter will preset size and dimension along ready-made mark line cutting, obtains the upper and lower top layer and the upper and lower gusset band of required size and shape;
(3) lock seaming, the upper and lower top layer and the upper and lower gusset band that on cap seaming machine, adopt quilting technology to cut are lockstitched a border, and remove unnecessary burr;
(4) bound edge of upper and lower gusset band; On taping machine, adopt quilting technology with one side bound edge of ready bound edge lining along upper and lower gusset strip length direction, so that the stitching of slide fastener, in order to prevent exposing of burr; Carry out bound edge twice; And the used bound edge lining size of twice bound edge is different, and bound edge lining size is less for the first time, and bound edge lining size is bigger for the second time;
(5) stitching of slide fastener adopts quilting technology that slide fastener is sewn on the side that upper and lower gusset has bound edge on sewing machine, fixes the headtotail of slide fastener and with sewing machine then, forms the upper and lower gusset band with slide fastener;
(6) formation of mattress cover skeleton adopts will the sew it up upper and lower gusset band and the upper and lower top layer of slide fastener of quilting technology to be stitched together on sewing machine, forms basic mattress cover skeleton;
(7) bound edge of edge of bed, employing quilting technology is carried out bound edge along the edge of bed suture of mattress cover skeleton on sewing machine, in order to prevent exposing of burr, carry out twice bound edge;
(8) formation of mattress cover adopting quilting technology to be stitched together after the outside of edge of bed bound edge and the whole circle applying of gusset on the sewing machine, forms complete mattress cover;
(9) filling of mattress inner bag according to the specification of mattress, is filled into the mattress inner bag of suitable dimension in the mattress cover, and through slide fastener with upper and lower gusset band involution, form complete mattress.
CN2011100322069A 2011-01-28 2011-01-28 Warp knitted spacer fabric mattress and making method thereof Pending CN102613836A (en)

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CN104921509A (en) * 2015-07-01 2015-09-23 好梦来家纺有限公司 Magnetic bamboo charcoal mattress and manufacturing method thereof
CN105287126A (en) * 2015-06-26 2016-02-03 江南大学 Bedding with urine guide function
CN106192190A (en) * 2016-08-31 2016-12-07 福建福联精编有限公司 3D warp-knitted spaced fabric mattress framework material
CN106235774A (en) * 2016-08-29 2016-12-21 江苏绿源新材料有限公司 The composite cushion of comfort can be improved according to characteristics of human body
CN106521795A (en) * 2016-08-16 2017-03-22 天津工业大学 Method for self-edge covering of warp-knitted spacer fabric with fixed length and fixed width
CN107280327A (en) * 2017-07-28 2017-10-24 福建省安然纺织科技有限公司 A kind of production technology of 3D mattresses
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CN108289552A (en) * 2015-11-24 2018-07-17 贝特1德国有限公司 Mattress cover
CN109303440A (en) * 2017-07-28 2019-02-05 紫色创新责任有限公司 Mattresses including spacer fabrics and related methods
CN110607610A (en) * 2019-10-23 2019-12-24 常熟市美顺琪纺织科技有限公司 3D mesh quilting method
CN112869472A (en) * 2021-01-14 2021-06-01 佛山市宜奥科技实业有限公司 Mattress easy to maintain and assembling method thereof
US12115116B2 (en) 2019-05-14 2024-10-15 Ige, Llc Support system including layers of spacer fabric and non-viscoelastic pressure relief material, and method for measuring pressure and pressure distribution properties of a support system

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US9888783B2 (en) 2012-05-21 2018-02-13 Glorious Master Limited Mattress structure and a method using the characteristics of the mattress structure for understanding and deciding suitability of the mattress structure
CN105287126A (en) * 2015-06-26 2016-02-03 江南大学 Bedding with urine guide function
CN104921509B (en) * 2015-07-01 2017-09-26 好梦来家纺有限公司 A kind of magnetic bamboo charcoal mattress and preparation method thereof
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Application publication date: 20120801