CN110760983A - Method for manufacturing knitted fabric - Google Patents
Method for manufacturing knitted fabric Download PDFInfo
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- CN110760983A CN110760983A CN201911065408.6A CN201911065408A CN110760983A CN 110760983 A CN110760983 A CN 110760983A CN 201911065408 A CN201911065408 A CN 201911065408A CN 110760983 A CN110760983 A CN 110760983A
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- yarn
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- weaving
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B7/00—Flat-bed knitting machines with independently-movable needles
- D04B7/04—Flat-bed knitting machines with independently-movable needles with two sets of needles
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B7/00—Flat-bed knitting machines with independently-movable needles
- D04B7/30—Flat-bed knitting machines with independently-movable needles specially adapted for knitting goods of particular configuration
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/06—Packings, gaskets, seals
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2509/00—Medical; Hygiene
- D10B2509/02—Bandages, dressings or absorbent pads
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2509/00—Medical; Hygiene
- D10B2509/02—Bandages, dressings or absorbent pads
- D10B2509/028—Elastic support stockings or elastic bandages
Abstract
The invention provides a method for manufacturing knitted fabric, which is characterized in that the knitted fabric is formed by directly knitting raw materials, and filling materials in a filling cavity of the knitted fabric are obtained by simultaneously knitting through a flat knitting machine, so that the knitted fabric is quick and convenient to manufacture and low in manufacturing cost. The fabric yarn of the product is respectively connected to a first yarn nozzle and a second yarn nozzle of a flat knitting machine, filling yarn is connected to a third yarn nozzle, the filling yarn is woven through the first yarn nozzle and the second yarn nozzle in advance to form a first sealing edge in the length direction, then the filling yarn is continuously and repeatedly discharged through the third yarn nozzle, an outer woven layer is respectively woven on the upper surface and the lower surface of the filling yarn through the first yarn nozzle and the second yarn nozzle, and finally a second sealing edge in the length direction is formed through the first yarn nozzle and the second yarn nozzle in a weaving mode, wherein the first yarn nozzle and a weaving front bed or a weaving rear bed of the second yarn nozzle are interchanged at the preset width direction boundary position of the filling yarn, so that a side sealing structure is formed on the side of the corresponding width direction position of the filling material.
Description
Technical Field
The invention relates to the technical field of knitted fabric manufacturing, in particular to a method for manufacturing a knitted fabric.
Background
The existing knitted fabric with fillers is manufactured as follows, and is shown in a figure 1: the method comprises the steps of prefabricating a first textile fabric 1, a second textile fabric 2 and an intermediate filler 3, respectively pressing the first textile fabric 1 and the second textile fabric 2 on the upper surface or the lower surface of the intermediate filler 3, enabling the intermediate filler 3 to be arranged in an inner cavity formed by combining the first textile fabric 1 and the second textile fabric 2, and then sealing edges of the first textile fabric 1 and the second textile fabric 2 on the corresponding peripheries of the intermediate filler 3 through subsequent machinery or manpower.
Disclosure of Invention
In order to solve the problems, the invention provides a method for manufacturing knitted fabric, which is characterized in that the knitted fabric is formed by directly knitting raw materials, and the filling material in the filling cavity of the knitted fabric is obtained by simultaneously knitting the filling material by a flat knitting machine, so that the knitted fabric with the filling material in the middle cavity is quickly and conveniently manufactured, and the manufacturing cost is low.
A method for producing a knitted fabric, characterized by: the fabric yarn of the product is respectively connected to a first yarn nozzle and a second yarn nozzle of a flat knitting machine, the filling yarn is connected to a third yarn nozzle, the first sealing edge in the length direction is formed by weaving through a first yarn nozzle and a second yarn nozzle in advance, then the filling yarn is discharged continuously and repeatedly through a third yarn nozzle, the upper surface and the lower surface of the filling yarn are respectively knitted through a first yarn nozzle and a second yarn nozzle to form an outer knitting layer, and finally a second edge sealing in the length direction is formed through the knitting of the first yarn nozzle and the second yarn nozzle, wherein the preset width direction boundary position of the filling yarn and the weaving fore bed or the weaving after bed of the first yarn nozzle and the second yarn nozzle are exchanged, so that the side sealing structure is formed at the corresponding width direction position side of the filling material, the computer flat knitting machine is used for programming plate making, and regular arrangement is carried out through yarn, so that the filling effect that the filling yarn has resilience and ductility is achieved.
It is further characterized in that: the third yarn nozzle is arranged between the first yarn nozzle and the second yarn nozzle, so that smooth manufacture is ensured;
the hot melt yarn supplied by the fourth yarn nozzle supplies yarn when the second edge sealing is carried out, the hot melt yarn, the first yarn nozzle and the second yarn nozzle are combined and woven to form the second edge sealing, and the edge sealing is quickly ironed at high temperature after the second edge sealing is finished, so that the filling yarn is locked and attached by the second edge sealing;
when a plurality of lower concave parts are required to be arranged on a product, the first yarn nozzle and the second yarn nozzle are reversed in front bed weaving and back bed weaving at a concave position preset by filling yarns and then reset to form a concave part at a needle position, and the first yarn nozzle and the second yarn nozzle are reversed in front bed weaving and back bed weaving at corresponding weaving positions according to the preset position of the concave part, so that the concave part is obtained by weaving without subsequent operation;
the periphery of the concave part forms a corresponding shape area or a linear area, corresponding knitting parameters are preset into a flat knitting machine host, the flat knitting machine host controls the first yarn nozzle and the second yarn nozzle to perform the reverse of front bed knitting and back bed knitting at corresponding positions, and then the flat knitting machine host resets;
forming a first sealing edge of the product along the width direction of the product through a first yarn nozzle and a second yarn nozzle, wherein the length needle number of the first sealing edge is set according to requirements, after the first sealing edge is woven, the positions of a front bed and a rear bed corresponding to the first yarn nozzle and the second yarn nozzle are exchanged, the length direction first needle weaving of the position part of an inner core is carried out, a side part sealing opening of a corresponding side is formed according to the needle number, then filling yarns are put in a third yarn nozzle, the first yarn nozzle and the second yarn nozzle respectively weave the front bed or the rear bed on the upper surface or the lower surface of the filling yarns, after the preset width is woven, the third yarn nozzle stops supplying the yarns, the first yarn nozzle and the second yarn nozzle are woven to form a side part sealing opening of the other side, then the first yarn nozzle and the second yarn nozzle are woven in a front-back bed reverse direction again, the side part of the sealing opening at the corresponding position of a next needle in the length direction is woven, then the third yarn nozzle puts the filling, weaving the inner core position part of the next needle in the length direction through the first yarn nozzle and the second yarn nozzle, and sequentially and circularly reciprocating until the filling yarn in the length direction is completely filled;
corresponding patterns are woven on the upper surface and the lower surface of the product according to design requirements, when external yarns need to be introduced, corresponding yarn mouths are arranged to weave at corresponding positions, and therefore the product with the patterns is convenient to manufacture;
the overall outline shape of the product includes but is not limited to rectangular, circular, oval, kidney-shaped, and round-like;
such products include, but are not limited to, household products: cushion, back cushion, mattress, sofa cushion, neck protector, ground mat, breast-feeding cushion, pillow, knitted bag, knee pad, back cushion, waist cushion, chair cushion;
such products include, but are not limited to, industrial products such as: automobile seat cushions, seat covers and seat cushions;
when producing a product with at least a double-layer structure, the method is suitable for weaving corresponding layers with fillers, and the rest of the layers without fillers and the knitting combination between the layers are the prior mature technologies and are not described again.
After the invention is adopted, the product is directly woven by the flat knitting machine without complex repeated operation, and the product is directly woven by raw materials, so that the product is fast and convenient to manufacture and has low manufacturing cost; the computer flat knitting machine is used for programming plate making, and regular arrangement is carried out through yarn, so that the filling effect that the filling yarn has resilience and ductility is achieved.
Drawings
FIG. 1 is an exploded view of a prior art knitted product with padding;
FIG. 2 is a finished view of the seat cushion made in accordance with the present invention;
FIG. 3 is a diagram of a finished mattress made in accordance with the present invention;
FIG. 4 is a diagram of a finished sofa cushion made according to the present invention;
FIG. 5 is a finished view of a lazy sofa made in accordance with the present invention;
FIG. 6 is a schematic view of a neck protector made in accordance with the present invention;
FIG. 7 is a diagram of a finished floor mat made in accordance with the present invention;
FIG. 8 is a schematic view of a nursing pad made according to the present invention;
FIG. 9 is a diagram of a finished pillow made in accordance with the present invention;
FIG. 10 is a diagram of a finished knitted bag made in accordance with the present invention;
figure 11 is a finished view of a knee wrap made in accordance with the present invention;
FIG. 12 is a finished view of a headrest made in accordance with the present invention;
FIG. 13 is a finished view of the lumbar pad made in accordance with the present invention;
FIG. 14 is a schematic view of a finished vehicle seat cushion according to the present invention;
FIG. 15 is a diagram of a finished vehicle seat cover according to the present invention;
FIG. 16 is a diagram illustrating a finished seat cushion for a vehicle according to the present invention;
fig. 17 is a finished view of a headrest for vehicles according to the present invention;
FIG. 18 is a schematic view of a finished vehicle lumbar pad made in accordance with the present invention;
the names corresponding to the sequence numbers in the figure are as follows:
a first textile fabric 1, a second textile fabric 2 and an intermediate filling material 3
Cushion 10, first banding 101, outer weaving layer 102, second banding 103, side seal structure 104, depressed part 105
Mattress 20, sofa cushion 30, lazy sofa 10, neck guard 50, ground mat 60, nursing pad 70, pillow 80, knitted bag 90, knee-pad 100, back cushion 110, bustle 120, cushion 130 for car, car seat cover 140, car seat cushion 150, car headrest 160, car bustle 170.
Detailed Description
A method for manufacturing a knitted fabric comprises the following steps: the fabric yarn of the product is respectively connected to a first yarn nozzle of a flat knitting machine,
The second yarn nozzle is used for connecting filling yarns to the third yarn nozzle, the filling yarns are woven through the first yarn nozzle and the second yarn nozzle in advance to form a first sealing edge in the length direction, then the filling yarns are continuously and repeatedly discharged through the third yarn nozzle, the first yarn nozzle and the second yarn nozzle are respectively woven on the upper surface and the lower surface of the filling yarns to form an outer woven layer, and finally the first yarn nozzle and the second yarn nozzle are woven to form a second sealing edge in the length direction.
The third yarn nozzle is arranged between the first yarn nozzle and the second yarn nozzle, so that the smooth manufacture is ensured;
the hot melt yarn supplied by the fourth yarn feeder is supplied when the second edge sealing is carried out, the hot melt yarn is combined with the first yarn feeder and the second yarn feeder to be woven to form a second edge sealing, and the edge sealing is quickly ironed at high temperature after the second edge sealing is finished, so that the filling yarn is locked and attached by the second edge sealing;
when a plurality of lower concave parts are required to be arranged on a product, the first yarn nozzle and the second yarn nozzle are reversed in front bed weaving and back bed weaving at a concave position preset by filling yarns and then reset to form a concave part at a needle position, and the first yarn nozzle and the second yarn nozzle are reversed in front bed weaving and back bed weaving at corresponding weaving positions according to the preset position of the concave part, so that the concave part is obtained by weaving without subsequent operation;
the periphery of the concave part forms a corresponding shape area or a linear area, corresponding knitting parameters are preset into a flat knitting machine host, the flat knitting machine host controls the first yarn nozzle and the second yarn nozzle to perform the reverse of front bed knitting and back bed knitting at corresponding positions, and then the flat knitting machine host resets;
forming a first sealing edge of a product along the width direction of the product through a first yarn nozzle and a second yarn nozzle, setting the length needle number of the first sealing edge according to requirements, after the first sealing edge is woven, exchanging the positions of a front bed and a back bed corresponding to the first yarn nozzle and the second yarn nozzle, weaving a first needle in the length direction of an inner core position part, forming a side part seal of a corresponding side according to the needle number, then placing filling yarns by a third yarn nozzle, respectively weaving the front bed or the back bed on the upper surface or the lower surface of the filling yarns by the first yarn nozzle and the second yarn nozzle, pausing yarn supply by the third yarn nozzle after the preset width is woven, forming a side part seal of the other side by the first yarn nozzle and the second yarn nozzle, then reversely weaving the front bed and the back bed again by the first yarn nozzle and the second yarn nozzle, carrying out the weaving of the side part of the seal of the next needle in the length direction, then placing the yarns and filling by the third yarn nozzle again, and filling the first sealing edge, The second yarn nozzle carries out weaving on the inner core position part of the next needle in the length direction, and the weaving is carried out in a circulating mode in sequence until the filling yarn in the length direction is completely filled;
corresponding patterns are woven on the upper surface and the lower surface of the product according to design requirements, when external yarns need to be introduced, corresponding yarn mouths are arranged to weave at corresponding positions, and therefore the product with the patterns is convenient to manufacture;
the overall outline shape of the product includes but is not limited to rectangular, circular, oval, kidney-shaped, and round-like;
products include, but are not limited to, the following household products, see fig. 2-13: cushion 10, back cushion, mattress 20, sofa cushion 30, lazy sofa 40, neck guard 50, ground mat 60, nursing pad 70, pillow 80, knitted bag 90, knee pad 100, back cushion 110, waist pad 120, chair cushion;
products include, but are not limited to, the following industrial products, see fig. 14-18: a seat cushion 130 for a vehicle, a seat cover 140 for a vehicle, a seat cushion 150 for a vehicle, a headrest 160 for a vehicle, a lumbar pad 170 for a vehicle;
when producing a product with at least a double-layer structure, the method is suitable for weaving corresponding layers with fillers, and the rest of the layers without fillers and the knitting combination between the layers are the prior mature technologies and are not described again.
The specific embodiment is as follows: the cushion weaving and manufacturing method comprises the steps of respectively connecting fabric yarns of a cushion 10 to a first yarn nozzle and a second yarn nozzle of a flat knitting machine, connecting filling yarns to a third yarn nozzle, weaving the filling yarns through the first yarn nozzle and the second yarn nozzle in advance to form a first sealing edge 101 in the length direction, then continuously discharging the filling yarns in a reciprocating mode through the third yarn nozzle, respectively weaving the upper surface and the lower surface of the filling yarns through the first yarn nozzle and the second yarn nozzle to form an outer woven layer 102, and finally weaving the filling yarns through the first yarn nozzle and the second yarn nozzle to form a second sealing edge 103 in the length direction, wherein the weaving fore beds or the weaving after beds of the first yarn nozzle and the second yarn nozzle are interchanged at the preset width direction boundary positions of the filling yarns, so that a side sealing structure 104 is formed at the side of the corresponding width direction position of the filling materials; the computer flat knitting machine is used for programming plate making, and regular arrangement is carried out through yarn, so that the filling effect that the filling yarn has resilience and ductility is achieved.
The third yarn nozzle is arranged between the first yarn nozzle and the second yarn nozzle, so that the smooth manufacture is ensured;
the hot melt yarn supplied by the fourth yarn nozzle supplies yarn when the second edge sealing 103 is woven, the hot melt yarn is combined with the first yarn nozzle and the second yarn nozzle to form the second edge sealing 103, and the edge sealing is quickly ironed at high temperature after the second edge sealing 103 is finished, so that the second edge sealing 103 locks and attaches the filling yarn;
when a plurality of concave parts 105 need to be arranged on the cushion 10, the first yarn nozzle and the second yarn nozzle are reversed in front bed weaving and back bed weaving at concave positions preset by filling yarns and then reset to form the concave part 105 at a needle position, and the first yarn nozzle and the second yarn nozzle are reversed in front bed weaving and back bed weaving at corresponding weaving positions according to the preset positions of the concave parts 105, so that the concave parts 105 are obtained by weaving without subsequent operation;
a corresponding circular area is formed at the periphery of the concave part 105, corresponding knitting parameters are preset in a host, the host controls the first yarn nozzle and the second yarn nozzle to perform the reverse of front bed knitting and back bed knitting at corresponding positions, and then the host resets;
forming a first sealing edge 101 of the cushion along the width direction of the cushion 10 through a first yarn nozzle and a second yarn nozzle, setting the length needle number of the first sealing edge 101 according to requirements, after the first sealing edge 101 is woven, exchanging the positions of a front bed and a back bed corresponding to the first yarn nozzle and the second yarn nozzle, weaving the length direction first needles of the inner core position part, forming a side sealing structure 104 of the corresponding side according to the needle number, then placing filling yarns by a third yarn nozzle, respectively weaving the front bed or the back bed on the upper surface or the lower surface of the filling yarns by the first yarn nozzle and the second yarn nozzle, after weaving to a preset width, pausing yarn supply by the third yarn nozzle, weaving the first yarn nozzle and the second yarn nozzle to form a side sealing structure 104 of the other side, then reversely weaving the front bed and the back bed by the first yarn nozzle and the second yarn nozzle again, weaving the side sealing structure 104 of the corresponding position of a next needle in the length direction, then placing the filling yarns by the third yarn nozzle again, weaving the inner core position part of the next needle in the length direction through the first yarn nozzle and the second yarn nozzle, and sequentially and circularly reciprocating until the filling yarn in the length direction is completely filled;
corresponding patterns are woven on the upper surface and the lower surface of the cushion 10 according to design requirements, when external yarns need to be introduced, corresponding yarn mouths are arranged to supply and weave the yarns at corresponding positions, and the cushion with the patterns is convenient to manufacture;
the overall contour shape of the seat cushion 10 includes, but is not limited to, rectangular, circular, oval, kidney-shaped, and circle-like.
Wherein first yarn mouth specifically is No. 2 yarn mouths, and the second yarn mouth specifically is No. 6 yarn mouths, and the third yarn mouth specifically is No. 5 yarn mouths, and the fourth yarn mouth specifically is No. 4 yarn mouths, and the yarn that No. 2 yarn mouths, No. 4 yarn mouths correspond is the same dacron, and the yarn that No. 5 yarn mouths correspond is filling yarn, and the yarn that No. 4 yarn mouths correspond is the hot melt yarn.
The product is formed by directly weaving raw materials, so that the product with the filler is quick and convenient to manufacture, and the manufacturing cost is low; the computer flat knitting machine is used for programming plate making, and regular arrangement is carried out through yarn, so that the filling effect that the filling yarn has resilience and ductility is achieved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. A method for producing a knitted fabric, characterized by: the fabric yarn of the product is respectively connected to a first yarn nozzle and a second yarn nozzle of a flat knitting machine, the filling yarn is connected to a third yarn nozzle, the first sealing edge in the length direction is formed by weaving through a first yarn nozzle and a second yarn nozzle in advance, then the filling yarn is discharged continuously and repeatedly through a third yarn nozzle, the upper surface and the lower surface of the filling yarn are respectively knitted through a first yarn nozzle and a second yarn nozzle to form an outer knitting layer, and finally a second edge sealing in the length direction is formed through the knitting of the first yarn nozzle and the second yarn nozzle, wherein the preset width direction boundary position of the filling yarn and the weaving fore bed or the weaving after bed of the first yarn nozzle and the second yarn nozzle are exchanged, so that the side sealing structure is formed at the corresponding width direction position side of the filling material, the computer flat knitting machine is used for programming plate making, and regular arrangement is carried out through yarn, so that the filling effect that the filling yarn has resilience and ductility is achieved.
2. The method of making a knitted fabric of claim 1, wherein: the third yarn nozzle is arranged between the first yarn nozzle and the second yarn nozzle;
it is still including fourth yarn mouth, fourth yarn mouth is used for supplying the hot melt yarn, and when carrying out the preparation of second banding, the condition that the filling yarn can exist the part and spill out to second banding position department, the hot melt yarn that fourth yarn mouth supplied supplies the yarn when carrying out the second banding and weaving, hot melt yarn and first yarn mouth, the combination of second yarn mouth are woven and are formed the second banding carries out high temperature and presses fast with this banding after the second banding is accomplished for the filling yarn is attached to second banding lock.
3. A method of making a knitted fabric according to claim 1 or 2, wherein: when a plurality of lower concave parts are required to be arranged on a product, the first yarn nozzle and the second yarn nozzle are reversed in front bed weaving and back bed weaving at a concave position preset by filling yarns and then reset to form a concave part at a needle position, and the first yarn nozzle and the second yarn nozzle are reversed in front bed weaving and back bed weaving at corresponding weaving positions according to the preset position of the concave part.
4. A method of making a knitted fabric according to claim 3, wherein: the periphery of the concave part forms a corresponding shape area or a linear area, corresponding knitting parameters are preset into a flat knitting machine host, and the flat knitting machine host controls the first yarn nozzle and the second yarn nozzle to perform the reverse direction of front bed knitting and back bed knitting at corresponding positions and then reset.
5. The method of making a knitted fabric of claim 1, wherein: forming a first sealing edge of the product along the width direction of the product through a first yarn nozzle and a second yarn nozzle, wherein the length needle number of the first sealing edge is set according to requirements, after the first sealing edge is woven, the positions of a front bed and a rear bed corresponding to the first yarn nozzle and the second yarn nozzle are exchanged, the length direction first needle weaving of the position part of an inner core is carried out, a side part sealing opening of a corresponding side is formed according to the needle number, then filling yarns are put in a third yarn nozzle, the first yarn nozzle and the second yarn nozzle respectively weave the front bed or the rear bed on the upper surface or the lower surface of the filling yarns, after the preset width is woven, the third yarn nozzle stops supplying the yarns, the first yarn nozzle and the second yarn nozzle are woven to form a side part sealing opening of the other side, then the first yarn nozzle and the second yarn nozzle are woven in a front-back bed reverse direction again, the side part of the sealing opening at the corresponding position of a next needle in the length direction is woven, then the third yarn nozzle puts the filling, and weaving the inner core position part of the next needle in the length direction through the first yarn nozzle and the second yarn nozzle, and sequentially and circularly reciprocating until the filling yarn in the length direction is completely filled.
6. The method of making a knitted fabric of claim 1, wherein: the upper surface and the lower surface of the product are woven according to design requirements to form corresponding patterns, and when external yarns need to be introduced, corresponding yarn mouths are arranged to weave at corresponding positions.
7. The method of making a knitted fabric of claim 1, wherein: the overall outline shape of the product includes, but is not limited to, rectangular, circular, oval, kidney-shaped, and circle-like.
8. The method of making a knitted fabric of claim 1, wherein: such products include, but are not limited to, household products: cushion, back cushion, mattress, sofa cushion, neck protector, ground mat, breast-feeding mat, pillow, knitted bag, knee pad, back cushion, waist cushion, chair cushion.
9. The method of making a knitted fabric of claim 1, wherein: such products include, but are not limited to, industrial products such as: automobile seat cushion, seat cover, seat pad.
10. A method of manufacturing a knitted fabric according to claims 1, 8, 9, characterized in that: when producing a product with an at least double-layer structure, the method is suitable for weaving of the respective layer with the filling.
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| CN201911065408.6A CN110760983A (en) | 2019-11-04 | 2019-11-04 | Method for manufacturing knitted fabric |
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| CN201911065408.6A CN110760983A (en) | 2019-11-04 | 2019-11-04 | Method for manufacturing knitted fabric |
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| CN110760983A true CN110760983A (en) | 2020-02-07 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110699830A (en) * | 2019-11-04 | 2020-01-17 | 苏州金吉尔服饰有限公司 | Knitted fabric |
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| CN201948425U (en) * | 2011-03-07 | 2011-08-31 | 颜文耀 | Cushion |
| US20130344278A1 (en) * | 2012-06-08 | 2013-12-26 | Bodet & Horst Gmbh & Co. Kg | Matrazen-oder kissenbezugsstoff |
| JP2015030944A (en) * | 2013-08-05 | 2015-02-16 | 南京優尼可国際貿易有限公司 | Fabric with three-dimensional structure |
| CN204738099U (en) * | 2015-07-01 | 2015-11-04 | 福洹纺织实业江苏有限公司 | Knitting material of peculiar smell fibre is felt well, is refused to high -modulus ice |
| CN105442163A (en) * | 2015-12-25 | 2016-03-30 | 江南大学 | Method for weaving different-thickness spaced fabric with pique effect |
| CN207259705U (en) * | 2017-08-31 | 2018-04-20 | 上海诺仪服饰设计有限公司 | One kind pad combining structure knitting fabric |
| CN207313841U (en) * | 2017-08-31 | 2018-05-04 | 上海诺仪服饰设计有限公司 | A kind of gasket construction is knitted fabric |
| CN110258010A (en) * | 2019-07-08 | 2019-09-20 | 江苏金龙科技股份有限公司 | A kind of production method of cushion |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110699830A (en) * | 2019-11-04 | 2020-01-17 | 苏州金吉尔服饰有限公司 | Knitted fabric |
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Application publication date: 20200207 |