CN106513627B - A kind of die casting molten aluminum intelligence transport system - Google Patents
A kind of die casting molten aluminum intelligence transport system Download PDFInfo
- Publication number
- CN106513627B CN106513627B CN201611205207.8A CN201611205207A CN106513627B CN 106513627 B CN106513627 B CN 106513627B CN 201611205207 A CN201611205207 A CN 201611205207A CN 106513627 B CN106513627 B CN 106513627B
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- CN
- China
- Prior art keywords
- molten aluminum
- crucible
- switch board
- die casting
- operating
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/30—Accessories for supplying molten metal, e.g. in rations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/32—Controlling equipment
Abstract
A kind of die casting molten aluminum intelligence transport system, suitable for die casting molten aluminum conveying technology field, to solve the problem of existing molten aluminum transport rocks larger, aggravation molten aluminum oxidation by air, declines molten aluminum quality.The present invention provides a kind of die casting molten aluminum intelligence transport system, which includes molten aluminum smelting furnace, operates crucible, operates crucible clamp, and AGV travelling bogies transport switch board, conveying track, operating space, hoisting mechanism and molten aluminum storage crucible.The die casting molten aluminum intelligence transport system of the present invention can realize the unmanned and intelligent of molten aluminum conveying, and pass through online measuring technique, ensure that the quality of molten aluminum, be effectively guaranteed the quality of production of die casting.
Description
Technical field
The present invention relates to a kind of die casting molten aluminum intelligence transport systems, belong to die casting molten aluminum conveying technology field.
Background technology
Liquid metal fills mold cavity under high pressure effect, with high speed, and is cooled down under certain pressure effect
It solidifies and obtains the moulding process of casting as die casting.Melting furnace is connected directly by evacuated die-casting process by stalk and injection chamber, is taken out
First molten metal is drawn into injection chamber when taking vacuum, then vacuumize the vacuum degree for reaching predetermined can complete injection into
Type.With the increase of auto output, the needs of high vacuum die casting are more and more, therefore the conveying of molten aluminum is also carried in press casting procedure
Go out higher requirement.
Traditional molten aluminum is conveyed by the way of forklift transport, and travelling speed is unstable, and molten aluminum in transportational process is caused to be shaken
It is dynamic larger, aggravate molten aluminum oxidation by air, decline molten aluminum quality, influence the quality of die casting workpiece.
The content of the invention
To solve the above problems, the present invention provides a kind of die casting molten aluminum intelligence transport system, which can improve production
Efficiency ensures molten aluminum quality, realizes the intelligence of Workshop Production.
To achieve the above object, the following technical solution that the present invention uses：
A kind of die casting molten aluminum intelligence transport system including molten aluminum smelting furnace, operates crucible, operates crucible clamp, AGV fortune
Defeated trolley transports switch board, conveying track, operating space, hoisting mechanism and molten aluminum storage crucible；It is equipped in the molten aluminum smelting furnace
Temperature sensor is connected with the transport switch board signal, is equipped with liquid level sensor in the operating crucible, is controlled with the transport
Cabinet signal connection processed；The AGV travelling bogies and hoisting mechanism are connected respectively with transport switch board signal, and the operating crucible leads to
Operating crucible clamp is crossed to be fixed on the AGV travelling bogies；The molten aluminum smelting furnace surveys aluminum ingot melting through temperature sensor
Amount, after temperature of aluminum liquid reaches set point of temperature, sends signal, is received by transport switch board and send a signal to AGV travelling bogies,
Drive operating crucible that the molten aluminum in molten aluminum smelting furnace is delivered to operating earthenware to the molten aluminum smelting furnace by AGV travelling bogies
In crucible, the liquid level through liquid level sensor detection molten aluminum, after liquid level reaches specified altitude, liquid level sensor is sent a signal to
Switch board is transported, after transport switch board receives signal, signal is sent to AGV travelling bogies, makes AGV travelling bogies along conveying track
Operating space is transported to, is then operated by the lift mechanism lifts in operating space in crucible and liquid to molten aluminum storage crucible.
Further, the hoisting mechanism includes rack, column, leading screw, guide rail, switching mechanism, crucible fixing piece, overturning
Driving motor, servomotor, switching mechanism fixed link；The rack is equipped with column, and guide rail is equipped on the inside of column, rack
Servomotor is installed at top, and the servomotor is drivingly connected with leading screw, and leading screw both sides are equipped with switching mechanism fixed link, described to turn over
Rotation mechanism is fixed in the switching mechanism fixed link, and turn drive motor, the tipper are installed in the switching mechanism one side
Crucible fixing piece is equipped on the inside of structure, crucible is operated for fixed；Hoisting mechanism receives transport switch board signal, and crucible fixing piece will
Crucible is operated to clamp, servomotor is opened, and leading screw is driven to be moved up along guide rail, after reaching rack top, turn drive motor
It opens, switching mechanism is driven to rotate, the molten aluminum in operating crucible is made to be poured onto in molten aluminum storage crucible.
Further, the molten aluminum storage crucible sets safe trough close to conveying track one side, and the AGV transports are small
The tracks of vehicle get around safe trough.
Further, the quantity of the column is 4.
Further, the transport switch board is PLC control cabinet.
Compared with prior art, the present invention advantageous effect is：The die casting molten aluminum intelligence transport system of the present invention can be real
What now molten aluminum conveyed is unmanned and intelligent, and transport is steady, alleviates molten aluminum rocking in transportational process, ensure that molten aluminum
Quality, and pass through online measuring technique, it is effectively guaranteed the quality of production of die casting.
Description of the drawings
Fig. 1 is the structure diagram of the present invention；
Fig. 2 is the structure diagram of hoisting mechanism of the present invention；
In figure：1- molten aluminum smelting furnaces, 2- operating crucibles, 3- operating crucible clamps, 4-AGV travelling bogies, 5- safety posts
Know, 6- transport switch boards, 7- conveying tracks, 8- operating spaces, 9- hoisting mechanisms, 10- molten aluminums storage crucible, 21- racks, 22- is stood
Column, 23- leading screws, 24- guide rails, 25- switching mechanisms, 26- crucible fixing pieces, 27- turn drive motors, 28- servomotors, 29-
Switching mechanism fixed link.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, it is right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
With reference to Fig. 1, on-site is equipped with security identifier 5, a kind of die casting molten aluminum intelligence transport system, including molten aluminum smelting furnace 1,
Crucible 2 is operated, operates crucible clamp 3, AGV travelling bogies 4 transport switch board 6, conveying track 7, operating space 8, hoisting mechanism 9
And molten aluminum storage crucible 10；Temperature sensor is equipped in the molten aluminum smelting furnace 1, is connected with transport 6 signal of switch board, institute
It states in operating crucible 2 and is equipped with liquid level sensor, be connected with the transport switch board signal 6；The AGV travelling bogies 4 and promotion
Mechanism 9 is connected respectively with transport 6 signal of switch board, and the operating crucible 2 is fixed on the AGV fortune by operating crucible clamp 3
On defeated trolley 4；The molten aluminum smelting furnace 1 is by aluminum ingot melting, through temperature sensor measurement, when temperature of aluminum liquid reaches set point of temperature
Afterwards, signal is sent, received by transport switch board 6 and sends a signal to AGV travelling bogies 4, operating is driven by AGV travelling bogies 4
At crucible 2 to the molten aluminum smelting furnace 1, the molten aluminum in molten aluminum smelting furnace 1 is delivered in operating crucible 2, through liquid level sensor
The liquid level of molten aluminum is detected, after liquid level reaches specified altitude, liquid level sensor sends a signal to transport switch board 6, transport
After switch board 6 receives signal, signal is sent to AGV travelling bogies 4, AGV travelling bogies 4 is made to be transported to operation along conveying track 7
Then area 8 is promoted by the hoisting mechanism 9 in operating space 8 in operating crucible 2 and liquid to molten aluminum storage crucible 10.The transport
Switch board is PLC control cabinet.
With reference to Fig. 2, the hoisting mechanism 9 includes rack 21, column 22, leading screw 23, guide rail 24, switching mechanism 25, crucible
Fixing piece 26, turn drive motor 27, servomotor 28, switching mechanism fixed link 29；The rack 21 is equipped with column 22, stands
The inside of column 22 is equipped with guide rail 24, the top installation servomotor 28 of rack 21, and the servomotor 28 drives with leading screw 23
Connection, 23 both sides of leading screw are equipped with switching mechanism fixed link 29, and the switching mechanism 25 is fixed on the switching mechanism fixed link 29
On, turn drive motor 27 is installed in 25 one side of switching mechanism, and 25 inside of switching mechanism is equipped with crucible fixing piece 26, uses
Crucible 2 is operated in fixed；Hoisting mechanism receives transport 6 signal of switch board, and crucible fixing piece 26 is clamped crucible 2 is operated, servo
Motor 28 is opened, and leading screw 23 is driven to be moved up along guide rail 24, and after reaching 21 top of rack, turn drive motor 27 is opened, band
Dynamic switching mechanism 25 rotates, and the molten aluminum in operating crucible 2 is made to be poured onto in molten aluminum storage crucible, switching mechanism 25 after the completion of toppling over
Recover to home position.The quantity of the column 22 is 4.
The hoisting mechanism 9 is additionally provided with the signal reception transferred with 6 signal of the transport switch board and sending device.
The molten aluminum storage crucible 10 sets safe trough, the fortune of the AGV travelling bogies 4 close to 7 one side of conveying track
Dynamic rail road gets around safe trough, to avoid molten aluminum storage crucible 10 barrier nearby.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement made within refreshing and principle etc., should all be included in the protection scope of the present invention.
Claims (4)
1. a kind of die casting molten aluminum intelligence transport system, which is characterized in that the system includes molten aluminum smelting furnace, operates crucible, operating
Crucible clamp, AGV travelling bogies transport switch board, conveying track, operating space, hoisting mechanism and molten aluminum storage crucible；The aluminium
Temperature sensor is equipped in liquid smelting furnace, is connected with the transport switch board signal, level sensing is equipped in the operating crucible
Device is connected with the transport switch board signal；The AGV travelling bogies and hoisting mechanism connect respectively with transport switch board signal
It connects, the operating crucible is fixed on by operating crucible clamp on the AGV travelling bogies；The molten aluminum smelting furnace melts aluminium ingot
Change, through temperature sensor measurement, after temperature of aluminum liquid reaches set point of temperature, send signal, received and sent by transport switch board
Signal, will be in molten aluminum smelting furnace by AGV travelling bogies drive operating crucible to the molten aluminum smelting furnace to AGV travelling bogies
Molten aluminum be delivered to operating crucible in, through liquid level sensor detection molten aluminum liquid level, after liquid level reaches specified altitude, liquid
Level sensor sends a signal to transport switch board, after transport switch board receives signal, sends signal to AGV travelling bogies, makes AGV
Travelling bogie is transported to operating space along conveying track, then by the lift mechanism lifts operating crucible in operating space and liquid to aluminium
In liquid storage crucible；The hoisting mechanism includes rack, column, leading screw, guide rail, switching mechanism, crucible fixing piece, overturning driving
Motor, servomotor, switching mechanism fixed link；The rack is equipped with column, and guide rail, the top of rack are equipped on the inside of column
Servomotor is installed, the servomotor is drivingly connected with leading screw, and leading screw both sides are equipped with switching mechanism fixed link, the tipper
Structure is fixed in the switching mechanism fixed link, the switching mechanism one side installation turn drive motor, in the switching mechanism
Side is equipped with crucible fixing piece, and crucible is operated for fixed；Hoisting mechanism receives transport switch board signal, and crucible fixing piece will operate
Crucible clamps, and servomotor is opened, and leading screw is driven to be moved up along guide rail, and after reaching rack top, turn drive motor is opened,
Switching mechanism is driven to rotate, the molten aluminum in operating crucible is made to be poured onto in molten aluminum storage crucible.
2. a kind of die casting molten aluminum intelligence transport system as described in claim 1, which is characterized in that the molten aluminum storage crucible leans on
Nearly conveying track one side sets safe trough, and the tracks of the AGV travelling bogies get around safe trough.
3. a kind of die casting molten aluminum intelligence transport system as described in claim 1, which is characterized in that the quantity of the column is 4
It is a.
4. a kind of die casting molten aluminum intelligence transport system as described in claim 1, which is characterized in that the transport switch board is
PLC control cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611205207.8A CN106513627B (en) | 2016-12-23 | 2016-12-23 | A kind of die casting molten aluminum intelligence transport system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611205207.8A CN106513627B (en) | 2016-12-23 | 2016-12-23 | A kind of die casting molten aluminum intelligence transport system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106513627A CN106513627A (en) | 2017-03-22 |
| CN106513627B true CN106513627B (en) | 2018-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611205207.8A Active CN106513627B (en) | 2016-12-23 | 2016-12-23 | A kind of die casting molten aluminum intelligence transport system |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108746550A (en) * | 2018-09-03 | 2018-11-06 | 易平 | A kind of energy-efficient molten metal, which stores, gives soup system |
| CN109304458A (en) * | 2018-11-28 | 2019-02-05 | 共享智能铸造产业创新中心有限公司 | Molten metal transports casting device |
| CN110625105B (en) * | 2019-10-23 | 2023-07-14 | 中信戴卡股份有限公司 | Transfer equipment, molten aluminum transfer system and molten aluminum transfer method |
| CN111086968A (en) * | 2019-11-22 | 2020-05-01 | 长春工业大学 | Electric type molten aluminum transportation device |
| CN110844870A (en) * | 2019-11-22 | 2020-02-28 | 长春工业大学 | Fluid pressure type aluminium liquid conveyer |
| CN110842176A (en) * | 2019-11-25 | 2020-02-28 | 长春工业大学 | Intelligent molten aluminum transportation method |
| CN113695550A (en) * | 2021-09-18 | 2021-11-26 | 重庆建设·雅马哈摩托车有限公司 | Unmanned die casting method for die casting island |
Citations (4)
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|---|---|---|---|---|
| DD294442A5 (en) * | 1989-05-02 | 1991-10-02 | Unirobot Kft.,Hu | METHOD, DEVICE AND ROBOT VEHICLE FOR THE AUTOMATIC PROCESSING OF PRESS CASTING MACHINES WITH LIQUID METAL |
| JP4149707B2 (en) * | 2001-01-05 | 2008-09-17 | 株式会社豊栄商会 | Metal supply system and metal supply method |
| CN105290362A (en) * | 2015-12-06 | 2016-02-03 | 邵阳富鑫实业有限公司 | Automatic casting system of smelting furnace and die-casting machine production line |
| CN205128891U (en) * | 2015-11-02 | 2016-04-06 | 浙江鑫鸿拉链有限公司 | Automatic delivery system of die casting machine kirsite stock |
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2016
- 2016-12-23 CN CN201611205207.8A patent/CN106513627B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DD294442A5 (en) * | 1989-05-02 | 1991-10-02 | Unirobot Kft.,Hu | METHOD, DEVICE AND ROBOT VEHICLE FOR THE AUTOMATIC PROCESSING OF PRESS CASTING MACHINES WITH LIQUID METAL |
| JP4149707B2 (en) * | 2001-01-05 | 2008-09-17 | 株式会社豊栄商会 | Metal supply system and metal supply method |
| CN205128891U (en) * | 2015-11-02 | 2016-04-06 | 浙江鑫鸿拉链有限公司 | Automatic delivery system of die casting machine kirsite stock |
| CN105290362A (en) * | 2015-12-06 | 2016-02-03 | 邵阳富鑫实业有限公司 | Automatic casting system of smelting furnace and die-casting machine production line |
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| CN106513627A (en) | 2017-03-22 |
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Address after: 115200 No. 10-2 Dongfang Road, Yingkou City, Liaoning, Gaizhou Patentee after: Yingkou Huafeng Power Development Co., Ltd Address before: 115200 No. 10-2 Dongfang Road, Yingkou City, Liaoning, Gaizhou Patentee before: Yingkou Huarun Non-ferrous Metals Manufacturing Co., Ltd. |
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