CN109304458A - Molten metal transports casting device - Google Patents
Molten metal transports casting device Download PDFInfo
- Publication number
- CN109304458A CN109304458A CN201811422295.6A CN201811422295A CN109304458A CN 109304458 A CN109304458 A CN 109304458A CN 201811422295 A CN201811422295 A CN 201811422295A CN 109304458 A CN109304458 A CN 109304458A
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- China
- Prior art keywords
- casting
- molten metal
- pedestal
- casting device
- transports
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/12—Travelling ladles or similar containers; Cars for ladles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
- B22D1/007—Treatment of the fused masses in the supply runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D37/00—Controlling or regulating the pouring of molten metal from a casting melt-holding vessel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/04—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like tiltable
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The present invention relates to a kind of molten metals to transport casting device.The casting device includes: AGV travelling bogie, elevating mechanism and casting machine；The elevating mechanism is installed on the AGV travelling bogie；The casting machine includes pedestal, runing rest and casting ladle, the pedestal is set to the one end of the elevating mechanism far from the AGV travelling bogie, the runing rest is movably set on the pedestal, the casting ladle rotational installation is on the runing rest, interior roller-way is provided on the pedestal, the interior roller-way is for transporting the casting ladle.The molten metal transport casting device can be realized intelligent automation pouring practice, and improve molten metal transport casting device for the adaptability of mould dimension and the diversity of institute's pouring product.
Description
Technical field
The present invention relates to metal casting technique fields, transport casting device more particularly to a kind of molten metal.
Background technique
The metallic solution transport casting of field of metal casting technology is generally realized by following three kinds of approach at present: the first behaviour
After work overhead traveling crane handling reaches the position of running castings, it is poured by manual operation casting ladle, security reliability is poor, needs at least
Three people, which cooperate with, to complete, and human cost is higher；And due to casting process manual identified, the high light of molten metal causes to hurt to human eye
Evil；The spluttering of molten metal causes metallic solution waste serious in casting simultaneously.Second is artificial striker fork vehicle transhipment ladle,
It is transported to after casting machine and casting, technical requirements of the transport process to operator is completed by casting machine automatically or semi-automatically
Height has certain risk.The third is to transport ladle by rail guided vehicle, and conveying track laying project amount is big, and is laid with
It is not easy to change after the completion, the flexibility of arrangement and transit route is poor, in this way due to the tracks that it is fixed, so that in casting process
Positioning, specification to casting mold etc. it is more demanding, the flexibility in casting process is poor.Wherein latter two method is all with semi-automatic
Or automatically casting machine realize casting, and using these three approach be poured during molten metal demand calculate or again
As a result mistake will lead to excess metal liquid and be difficult quickly to be handled, in addition in pair for entirely transporting multiple equipment in casting process
Switch through fortune, the automation control of this process is required high.
Summary of the invention
Based on this, it is necessary to which, for transporting often to fusion process in the prior art, casting equipment advises mould dimension
Lattice adaptability is poor, difficult to the processing for checking excess metal liquid caused by mistake in casting process, and pouring position cannot be accurate
The problem of adjusting, can not achieve automatic casting provides a kind of molten metal transport casting device.
A kind of molten metal transport casting device, comprising: AGV travelling bogie, elevating mechanism and casting machine；The elevator
Structure is installed on the AGV travelling bogie；The casting machine includes pedestal, runing rest and casting ladle, and the pedestal is set to
The one end of the elevating mechanism far from the AGV travelling bogie, the runing rest is movably set on the pedestal, described to pour
Packet rotational installation is on the runing rest, being provided with interior roller-way on the pedestal, the interior roller-way is for transporting the casting ladle.
The runing rest includes two jacking posts, two jacking arms and limit connection in one of the embodiments,
Arm, two jacking posts are symmetrically arranged on the two sides of the interior roller-way, and each jacking arm is correspondingly arranged in a top
On setting prop, the limit linking arm is installed between two jacking arms.
The pedestal is symmetrically arranged with a support close to the side of each jacking post and stands in one of the embodiments,
Column, each support post are provided with a support fixing seat.
Each support fixing seat is rotatably equipped with far from one end of the support post in one of the embodiments,
The pouring nozzle of rotary shaft, the rotary shaft and the casting ladle is on the same axis.
Each rotary shaft is equipped with connection far from one end of the support fixing seat in one of the embodiments,
Arm, and bridging arm is provided between two linking arms.
Backpack cover linking arm is additionally provided on each linking arm in one of the embodiments,.
Backpack cover is provided between two backpack cover linking arms in one of the embodiments, the backpack cover is for sealing
The opening of the casting ladle.
Two jacking arms offer locating slot, the lifting lug active card of the casting ladle in one of the embodiments,
In the locating slot.
Laser detection mechanism and video imaging mechanism, institute are installed on the support post in one of the embodiments,
State laser detection mechanism for detect confirm casting-up mouth position, the video imaging mechanism in real time obtain casting believe
Breath, and casting information is fed back into long-range monitoring room.
The molten metal transport casting device further includes breeding mechanism in one of the embodiments, described to breed mechanism
It is installed on the side of the pedestal.
Above-mentioned molten metal transports casting device, can realize by using AGV travelling bogie and plan transit route at any time, so that
Pouring production technique flexibility improves；And by with liftable elevating mechanism is arranged on AGV travelling bogie, so as to reality
The three-shaft linkage of existing casting machine, to greatly improve molten metal transport casting device for the adaptability of mould dimension and be poured
Infuse the diversity of product；Further by runing rest by the casting ladle of the casting machine according to casting situation flexible rotating to realize
Automatic controllable poring rate and casting angle, realize intelligent automation pouring practice.
Detailed description of the invention
Fig. 1 is that the molten metal of an embodiment transports the schematic perspective view of casting device.
Fig. 2 is the part isometric structural schematic diagram of the casting machine of an embodiment.
Specific embodiment
To facilitate the understanding of the present invention, a more comprehensive description of the invention is given in the following sections with reference to the relevant attached drawings.In attached drawing
Give better embodiment of the invention.But the invention can be realized in many different forms, however it is not limited to herein
Described embodiment.On the contrary, the purpose of providing these embodiments is that making to understand more the disclosure
Add thorough and comprehensive.
It should be noted that it can directly on the other element when element is referred to as " being set to " another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to
To another element or it may be simultaneously present centering elements.Term as used herein " vertical ", " horizontal ", " left side ",
" right side ", " top ", " bottom ", " bottom end ", " top " and similar statement for illustrative purposes only, are not offered as being only
One embodiment.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention
The normally understood meaning of technical staff is identical.Term as used herein in the specification of the present invention is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term " and or " used herein includes one or more
Any and all combinations of relevant listed item.
In one embodiment, a kind of molten metal transports casting device, comprising: AGV travelling bogie, elevating mechanism and pours
Note machine；The elevating mechanism is installed on the AGV travelling bogie；The casting machine includes pedestal, runing rest and casting ladle,
The pedestal is set to the one end of the elevating mechanism far from the AGV travelling bogie, and the runing rest is movably set in institute
It states on pedestal, the casting ladle is rotatablely installed on the runing rest, being provided with interior roller-way on the pedestal, and the interior roller-way is used
In the transport casting ladle.
Above-mentioned molten metal transports casting device, can realize by using AGV travelling bogie and plan transit route at any time, so that
Pouring production technique flexibility improves；And by with liftable elevating mechanism is arranged on AGV travelling bogie, so as to reality
The three-shaft linkage of existing casting machine, to greatly improve molten metal transport casting device for the adaptability of mould dimension and be poured
Infuse the diversity of product；Further by runing rest by the casting ladle of the casting machine according to casting situation flexible rotating to realize
Automatic controllable poring rate and casting angle, realize intelligent automation pouring practice.
Molten metal transport casting device is illustrated combined with specific embodiments below, to further understand the gold
Belong to the inventive concept of liquid transport casting device.Referring to Fig. 1, a kind of molten metal transports casting device 10, comprising: AGV transport is small
Vehicle 100, elevating mechanism 200 and casting machine 300；The elevating mechanism 200 is installed on the AGV travelling bogie 100；It is described
Casting machine 300 is installed on the one end of the elevating mechanism 200 far from the AGV travelling bogie 100.Wherein, the AGV transport is small
Vehicle 100(Automated Guided Vehicle, automated guided vehicle) be modern logistics automatic guide vehicle, pass through by
Casting machine 300 is installed on the AGV travelling bogie 100, and the transport casting device 10 can be achieved in this way and do not need setting admittedly
Fixed roller-way, thus can realize it is any, plan transit route at any time so that production chains effectively improve.Further,
The elevating mechanism 200 includes four lifting columns and drive system, and it is small that each lifting column is correspondingly arranged in the AGV transport
The four corners of vehicle 100, the drive system are drivingly connected each lifting column.Wherein, the drive system includes hydraulic
Driving is electrically driven.It should be noted that the driving method and specific structure of the elevating mechanism 200 do not do specific limit
System can be realized the mechanism for steadily raising or lowering the casting machine 300 using any.It is small by being transported in the AGV
The elevating mechanism 200 is set between vehicle 100 and the casting machine 300, so that the transport casting device 10 can be realized along Z-direction
It is promoted or is reduced, to be suitable for the casting of the castings different to height.The transport casting device 10 is transported by the AGV
Defeated trolley 100 cooperates with the elevating mechanism 200, so that the casting machine 300 may make to can be realized three-shaft linkage, from
And molten metal transport casting device 10 is greatly improved for the adaptability of mould dimension and the diversity of institute's pouring product, it is small
The customization casting of mass provides bigger space and economic.
Please continue to refer to Fig. 1, the casting machine 300 includes pedestal 310, runing rest 320 and casting ladle 330, the bottom
Seat 310 is set to the one end of the elevating mechanism 200 far from the AGV travelling bogie 100, and 320 activity of runing rest is set
It is placed on the pedestal 310, the rotational installation of casting ladle 330 is provided on the pedestal 310 on the runing rest 320
Interior roller-way 340, the interior roller-way 340 is for transporting the casting ladle 330.Wherein, it is contained with pouring molten iron in the casting ladle 330,
By rotating, described runing rest 320 can angle and flow velocity be poured onto casting as required by the pouring molten iron in the casting ladle 330
The sprue gate of part.In one embodiment, the cross section of the pedestal 310 is rectangle.That is, the pedestal 310 is slab construction.This
Sample may make the runing rest 320 being carried on the pedestal 310 and casting ladle 330 to stablize installation.And by the bottom
Roller-way 340 in being arranged on seat 310, the casting ladle 330 described in this way can pass through the interior transport of roller-way 340 to the runing rest 320
Corresponding position, molten metal transport casting device in this way do not need the fixed roller-way of setting, can plan fortune arbitrarily, at any time
Defeated route improves production chains.It should be noted that the quantity of the interior roller-way 340 is according to the runing rest 320
Overall width and the casting ladle 330 need mobile distance to determine.
In one embodiment, the runing rest 320 includes that two jacking posts, 321, two jacking arms 322 and limit connect
Arm 323 is connect, two jacking posts 321 are symmetrically arranged on the two sides of the interior roller-way 340, and each jacking arm 322 is corresponding
It is set in a jacking post 321, the limit linking arm 323 is installed between two jacking arms 322.Wherein one
In embodiment, two jacking posts 321 are hydraulic driving mode or electrically driven mode.In one embodiment, described in two
The cross section of the cross section and the limit linking arm 323 that jack arm 322 is rectangle or circle.In this way, by by the casting ladle
330 when being placed on the interior roller-way 340, then when the casting ladle 330 is delivered to limit 323 position of linking arm, then arrives
It is no longer moved up to predeterminated position, the limit linking arm 323, which effectively limits the casting ladle 330, to be continued to transport.
Also referring to Fig. 1 and Fig. 2, in one embodiment, the pedestal 310 close to each jacking post 321 one
Side is symmetrically arranged with a support post 350, and each support post 350 is provided with a support fixing seat 360.For example, described
The cross section for supportting column 350 is rectangle or circle.That is, the support column 350 can be rectangular block or cylindrical body.The support column
350 setting can stablize the support support fixing seat 360.Further, each support fixing seat 360 is far from described
One end of support post 350 is rotatably equipped with rotary shaft 370, and the rotary shaft 370 and the pouring nozzle 331 of the casting ladle 330 exist
On same axis.In this way, by turning to the rotary shaft 370 and the pouring nozzle 331 of the casting ladle 330 on same axis,
So that the flowing of casting process molten metal is more uniform, it is easy to implement automation, to be conducive to improve casting quality.
In one embodiment, each rotary shaft 370 is equipped with linking arm far from one end of the support fixing seat 360
380, and bridging arm 390 is provided between two linking arms 380.The i.e. described bridging arm 390 crosses at two rotations
Between axis 370, in this way when the casting ladle 330 is installed on the runing rest 320, institute can be limited by the bridging arm 390
Casting ladle 330 is stated to move in the horizontal direction.Further, backpack cover linking arm 332 is additionally provided on each linking arm 380.Two
Backpack cover 400 is provided between a backpack cover linking arm 332, the backpack cover 400 is used to seal the opening of the casting ladle 330.That is,
The backpack cover 400 is held between two symmetrically arranged backpack cover linking arms 332, in this way by rotating the rotary shaft
370, then drive the backpack cover linking arm 332 to rotate, to may make the backpack cover 400 towards or away from the casting ladle 330
Rotation lid closes.
In one embodiment, two jacking arms 322 offer locating slot, and the lifting lug of the casting ladle 330 is living
It is dynamic to be arranged in the locating slot.I.e. when the interior roller-way 340 being arranged on the pedestal 310, so as to which the casting ladle 330 is passed through
At the locating slot of the jacking arm 322 of two of interior roller-way 340 transport to the runing rest 320, so that the casting ladle
When 330 lifting lug is arranged in the locating slot, with guarantee the casting ladle 330 steadily with the runing rest 320 rotation and
It is accordingly turned at appropriate angle with certain speed and flows out the pouring molten iron in it by pouring nozzle.
Molten metal described in any of the above-described embodiment transports casting device by the way that the interior roller-way 340 and the rotation is arranged
Bracket 320 cooperates, and the three-shaft linkage that can be realized the casting machine 300 mentions to greatly improve the adaptability of mould dimension
The diversity of product on high teeming line is product category diversification, and the customization casting quantified in small batches provides bigger space and economic.
Referring to Fig. 1, in one embodiment, laser detection mechanism 500 and view are equipped on the support post 350
Frequency imaging mechanism 600, the laser detection mechanism 500 is for detecting confirmation casting-up mouth position, the video imaging mechanism
600 are poured information for obtaining in real time, and casting information is fed back to long-range monitoring room.Specifically, when the AGV travelling bogie
After the 100 transport casting ladles 330 reach predetermined pour point, locating and detecting device and casting of the AGV travelling bogie 100 according to itself
The location information of type, spatial coordinate location when planning is from casting, while when close to casting mold on the casting machine 300
The laser detection mechanism 500 also can sprue gate above Scanning Detction casting mold, the fluence of pouring of corresponding casting mold passed through concentration control
Device processed passes to the controller of the casting machine 300, and the cross section information etc. in the casting ladle 330 described in this way is also to need controller early period
The information to be collected is poured according to poured weights by the rotational angle and velocity of rotation of the control runing rest 320 to control
Infuse speed.That is, the laser for being located at casting-up mouth can also detect the liquid level situation of molten iron at riser in casting process,
Control casting end point is detected in the dual redundant of laser detection and weight parameter.Arrival is first detected for any one parameter
After the signal of casting complete, the scheme for executing deceleration, reducing pouring metal melt, if in of short duration deceleration casting process, it is another
Detection signal receives, and terminates to be poured, and does not receive the letter that another indicator casting terminates so if appointing within the deceleration duration of pouring of setting
Number, then in this of short duration deceleration casting process, the detection signal first received will do it confirmation detection process again, and confirmation reaches
After the weight or sprue gate liquid level that terminate to casting, terminate casting, and the problem and result data are uploaded and concentrate control
Device processed.In this way, the molten metal transport casting device 10 can be realized intelligent casting and can be realized in conjunction with its transportation function
Complete automation, and creatively will transport with pour pouring functions and be combined, so as to will be extra in the pouring ladle 330
Molten metal easily pour at preset iron liquid recycling, the realization for unmanned intelligent plant provides possibility.
Referring to Fig. 1, in one embodiment, the molten metal transport casting device 10 further includes breeding mechanism
700, the side bred mechanism 700 and be installed on the pedestal 310.To realize, realization is pregnant with flowing during pouring metal melt
It educates, improves casting quality.Specifically, the mechanism 700 that breeds includes mounting bracket and breeds tank, and the mounting bracket is set to
The top of the support column 350, the tank that breeds are installed in the mounting bracket.Further, the bottom for breeding tank
Perforation is provided with water conservancy diversion groove body, and the pouring nozzle 331 of the water conservancy diversion groove body towards the casting ladle extends.The i.e. described molten metal transport is poured
Dispensing device 10 can be realized current-following inoculation, realizes and breeds while pouring molten iron flows into casting mold, can greatly reduce inovulant
Usage amount, while breeding after rear molten iron flows into casting mold and standing cooling, the degeneration bred is less, and pregnant effect is good.
In a preferred embodiment, operation warning lamp 800 is additionally provided on the pedestal.In this way when the transport is poured
For machine during the specified path transport metal liquid, operation warning lamp 800 then issues alarm flashing, remind site operation personnel into
Row evacuation, while can identify the barrier in setting range stopping continue to convey the casting ladle, until barrier remove or
Manually adapter tube operation.
In one embodiment, power control cabinet 900 is additionally provided on the pedestal 310.Wherein, the power control cabinet 900 is to concentrate
Control master station, control respectively in roller-way operation and runing rest rotation, breed the startings of equipment such as mechanism action a series of with
Stop.In this way, operator only needs to operate according to the rules, corresponding equipment start-stop is completed independently by the power control cabinet,
So that the casting device 10 can be realized automation pouring practice of the intelligent casting in conjunction with transportation function, for nobody
The realization of the intelligent plant of change provides may.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention
Range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (10)
1. a kind of molten metal transports casting device characterized by comprising AGV travelling bogie, elevating mechanism and casting machine；
The elevating mechanism is installed on the AGV travelling bogie；
The casting machine includes pedestal, runing rest and casting ladle, and the pedestal is set to the elevating mechanism far from the AGV
One end of travelling bogie, the runing rest are movably set on the pedestal, and the casting ladle rotational installation is in rotation branch
On frame, interior roller-way is provided on the pedestal, the interior roller-way is for transporting the casting ladle.
2. molten metal according to claim 1 transports casting device, which is characterized in that the runing rest includes two tops
Setting prop, two jacking arms and limit linking arm, two jacking posts are symmetrically arranged on the two sides of the interior roller-way, Mei Yisuo
It states jacking arm to be correspondingly arranged in a jacking post, the limit linking arm is installed between two jacking arms.
3. molten metal according to claim 2 transports casting device, which is characterized in that the pedestal is close to each top
The side of setting prop is symmetrically arranged with a support post, and each support post is provided with a support fixing seat.
4. molten metal according to claim 3 transports casting device, which is characterized in that each support fixing seat is separate
One end of the support post is rotatably equipped with rotary shaft, and the pouring nozzle of the rotary shaft and the casting ladle is on the same axis.
5. molten metal according to claim 4 transports casting device, which is characterized in that each rotary shaft is far from described
One end of support fixing seat is equipped with linking arm, and is provided with bridging arm between two linking arms.
6. molten metal according to claim 5 transports casting device, which is characterized in that also set up on each linking arm
There is backpack cover linking arm.
7. molten metal according to claim 6 transports casting device, which is characterized in that between two backpack cover linking arms
It is provided with backpack cover, the backpack cover is used to seal the opening of the casting ladle.
8. molten metal according to claim 2 transports casting device, which is characterized in that two jacking arms offer
The lifting lug active card of locating slot, the casting ladle is set in the locating slot.
9. molten metal according to claim 4 transports casting device, which is characterized in that be equipped on the support post sharp
Light detecting mechanism and video imaging mechanism, the laser detection mechanism is for detecting confirmation casting-up mouth position, the video
Imaging mechanism is poured information for obtaining in real time, and casting information is fed back to long-range monitoring room.
10. molten metal according to claim 1 transports casting device, which is characterized in that it further include breeding mechanism, it is described pregnant
Educate the side that mechanism is installed on the pedestal.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811422295.6A CN109304458A (en) | 2018-11-28 | 2018-11-28 | Molten metal transports casting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811422295.6A CN109304458A (en) | 2018-11-28 | 2018-11-28 | Molten metal transports casting device |
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| CN109304458A true CN109304458A (en) | 2019-02-05 |
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| CN110039037A (en) * | 2019-05-17 | 2019-07-23 | 宁波图冠精密模具有限公司 | Cylinder cover of engine die casting casting device and its application method |
| CN114178517A (en) * | 2022-02-15 | 2022-03-15 | 山东杰创机械有限公司 | Molten metal lifting and tilting transfer trolley and operation method |
| CN114643350A (en) * | 2022-03-26 | 2022-06-21 | 刘鑫 | Automatic casting machine |
| CN115319070A (en) * | 2022-08-16 | 2022-11-11 | 泛凯斯特汽车零部件(江苏)有限公司 | High-precision gray cast iron casting pouring speed control device and use method thereof |
| CN116475366A (en) * | 2023-06-26 | 2023-07-25 | 华翔(洪洞)智能科技有限公司 | Stream inoculant collecting device and method |
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