CN102419090A - Multi-gate fixed-axis rotation induction type nonferrous metal smelting and casting device - Google Patents
Multi-gate fixed-axis rotation induction type nonferrous metal smelting and casting device Download PDFInfo
- Publication number
- CN102419090A CN102419090A CN2011103673847A CN201110367384A CN102419090A CN 102419090 A CN102419090 A CN 102419090A CN 2011103673847 A CN2011103673847 A CN 2011103673847A CN 201110367384 A CN201110367384 A CN 201110367384A CN 102419090 A CN102419090 A CN 102419090A
- Authority
- CN
- China
- Prior art keywords
- induction type
- heating furnace
- type heating
- gate
- sprue gate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000006698 induction Effects 0.000 title claims abstract description 44
- 239000002184 metal Substances 0.000 title claims abstract description 27
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 27
- 238000003723 Smelting Methods 0.000 title claims abstract description 17
- 238000005266 casting Methods 0.000 title abstract description 6
- 238000010438 heat treatment Methods 0.000 claims abstract description 39
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 23
- 238000009826 distribution Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000005058 metal casting Methods 0.000 abstract description 2
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- -1 ferrous metals Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Crucibles And Fluidized-Bed Furnaces (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention relates to a multi-gate fixed-axis rotation type nonferrous metal smelting and casting device, which belongs to the technical field of nonferrous metal casting. The device comprises a base, gates, a rotating shaft system, an induction type heating furnace and a furnace body tilting hydraulic cylinder, wherein the upper front end of the induction type heating furnace is hinged with the upper end of the base through the rotating shaft system, and the upper middle part of the induction type heating furnace is hinged with the furnace body tilting hydraulic cylinder which is arranged on the base; and the gates are multi-channel gates on which a plurality of gate channels are formed, and are formed on the upper edge of the induction type heating furnace. As the number of the gates of the induction type heating furnace is increased, the multi-gate fixed-axis rotation induction type rare-and-noble nonferrous metal smelting and casting device has the advantages of capacity of pouring molten rare and noble nonferrous metal into a plurality of casting moulds at one time, and saving energy, high production efficiency, low production cost and the like.
Description
Technical field
The present invention relates to a kind of many cast gates dead axle rotary type smelting non-ferrous metal and apparatus for pouring, especially a kind of rare non-ferrous metal melting and apparatus for pouring belong to non-ferrous metal casting technique field.
Background technology
Traditional induction type heating furnace only is equipped with a unique sprue gate, and with the centre of gyration apart from each other of body of heater; In the casting process; Water open height and constantly change, and, be difficult to realize many ingot blanks quantitatively location cast simultaneously of different physical characteristic rare non-ferrous metals with the moving of horizontal direction.In addition, single cast gate once can only be poured into a mould an ingot blank, has seriously limited the raising of production efficiency.Therefore, in casting process of many ingot blanks whiles of rare non-ferrous metal, must adopt the middle pouring attachment of multimode.The component number that this not only increases in the cast link has improved the cast difficulty greatly, but also has caused unnecessary energy loss.
If adopt many cast gates dead axle to rotate induction type rare non-ferrous metal melting and apparatus for pouring; Then increased the quantity of induction type heating furnace cast gate; Can once be injected into the rare non-ferrous metal of molten condition in a plurality of molds simultaneously; Thereby improved production efficiency greatly, significant to energy savings and sustainable development.Through the document retrieval, do not find that as yet many cast gates dead axle rotates the report of induction type rare non-ferrous metal melting and apparatus for pouring.
Summary of the invention
The purpose of this invention is to provide a kind of many cast gates dead axle rotary type smelting non-ferrous metal and apparatus for pouring, solve multimode and pour into a mould problem simultaneously, improve production efficiency, reduce energy loss.
Technical scheme of the present invention is: many cast gates dead axle rotary type smelting non-ferrous metal and apparatus for pouring comprise base 1, sprue gate 2, rotation axis system 3, induction type heating furnace 4 and the body of heater hydraulic cylinder 5 that verts; The upper end front end of induction type heating furnace 4 is hinged through rotation axis system 3 and base 1 upper end, upper center is then with to be loaded on body of heater on the base 1 hydraulic cylinder 5 that verts hinged; Sprue gate 2 is for being provided with the multichannel sprue gate of a plurality of gate channel, and the top edge of induction type heating furnace 4 is located at sprue gate 2.
The quantity of gate channel is 2～10 on the said multichannel sprue gate 2.
The centre of gyration that the geometric center of said multichannel sprue gate 2 outlet sections is in rotation axis system 3 is in the FX in the center of circle, and particular location is adjusted according to the physical characteristic difference of rare non-ferrous metal.
The section configuration of each gate channel is the combination in any of any or several kinds in circle, ellipse, rectangle, rectangle, triangle, the polygon on the said multichannel sprue gate 2.The distribution of gate channel can be according to the particular location adjustment of downstream die on the multichannel sprue gate 2.
The geometry of said induction type heating furnace 4 be in cylindrical, combination cylinder shape, truncated cone, combination truncated cone, multi-edge column-shaped, combination multi-edge column-shaped, many terrace with edges shape, many terrace with edges of the combination shape any.
The capacity of said induction type heating furnace 4 is 20kg～3000kg.
The present invention is owing to adopt many cast gates dead axle to rotate induction type rare non-ferrous metal melting and apparatus for pouring; Increased the quantity of induction type heating furnace cast gate; Can once be injected into the rare non-ferrous metal of molten condition in a plurality of molds simultaneously; Thereby improved production efficiency greatly, practiced thrift the energy, reduced production cost.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is invention multichannel sprue gate structural representation.
Among the figure: 1-base, 2-multichannel sprue gate, 3-rotation axis system, 4-induction type heating furnace, the 5-body of heater hydraulic cylinder that verts.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment, the present invention is done further elaboration, but protection scope of the present invention is not limited to said content.
Embodiment 1: this many cast gates dead axle rotary type smelting non-ferrous metal comprises base 1 with apparatus for pouring, sprue gate 2, and rotation axis system 3 is induction type heating furnace 4 and the body of heater hydraulic cylinder 5 that verts.The upper end front end of induction type heating furnace 4 is hinged through rotation axis system 3 and base 1 upper end, upper center is then with to be loaded on body of heater on the base 1 hydraulic cylinder 5 that verts hinged.The upper edge of induction type heating furnace 4 is located at sprue gate 2, which is provided with the multichannel sprue gate of 2 semicircle section gate channel.The axial line horizontal direction of the geometric center at multichannel sprue gate 2 and rotation axis system 3 differs+5mm, and vertical direction overlaps.Induction type heating furnace 4 is combination truncated rectangular pyramids shape, and capacity is 20kg.During work, induction type heating furnace 4 moving axis that under body of heater verts the promotion of hydraulic cylinder 5, rotates is 3 axial line revolution.
Embodiment 2: this many cast gates dead axle rotary type smelting non-ferrous metal comprises base 1 with apparatus for pouring, sprue gate 2, rotation axis system 3, induction type heating furnace 4 and the body of heater hydraulic cylinder 5 that verts.The upper end front end of induction type heating furnace 4 is hinged through rotation axis system 3 and base 1 upper end, upper center is then with to be loaded on body of heater on the base 1 hydraulic cylinder 5 that verts hinged.The upper edge of induction type heating furnace 4 is located at sprue gate 2, evenly is provided with the multichannel sprue gate of 3 rectangular cross section gate channel on it.The geometric center at multichannel sprue gate 2 overlaps with the axial line horizontal direction of rotation axis system 3, and vertical direction differs-5mm.Induction type heating furnace 4 is cylindrical, and capacity is 3000kg.
Embodiment 3: this many cast gates dead axle rotary type smelting non-ferrous metal comprises base 1 with apparatus for pouring, sprue gate 2, rotation axis system 3, induction type heating furnace 4 and the body of heater hydraulic cylinder 5 that verts.The upper end front end of induction type heating furnace 4 is hinged through rotation axis system 3 and base 1 upper end, upper center is then with to be loaded on body of heater on the base 1 hydraulic cylinder 5 that verts hinged.The upper edge of induction type heating furnace 4 is located at sprue gate 2, evenly is provided with the multichannel sprue gate of 10 elliptical section gate channel on it.The geometric center at multichannel sprue gate 2 differs with the axial line horizontal direction of rotation axis system 3-and 5mm overlaps, and vertical direction differs+5mm.Induction type heating furnace 4 is a truncated cone, and capacity is 1000kg.
Embodiment 4: this many cast gates dead axle rotary type smelting non-ferrous metal comprises base 1 with apparatus for pouring, sprue gate 2, rotation axis system 3, induction type heating furnace 4 and the body of heater hydraulic cylinder 5 that verts.The upper end front end of induction type heating furnace 4 is hinged through rotation axis system 3 and base 1 upper end, upper center is then with to be loaded on body of heater on the base 1 hydraulic cylinder 5 that verts hinged.The upper edge of induction type heating furnace 4 is located at sprue gate 2, evenly is provided with the multichannel sprue gate of 6 square cross-section gate channel on it.The geometric center at multichannel sprue gate 2 differs with the axial line horizontal direction of rotation axis system 3+and 2mm overlaps, and vertical direction differs-1mm.Induction type heating furnace 4 is a hexagon, and capacity is 500kg.
Embodiment 5: this many cast gates dead axle rotary type smelting non-ferrous metal comprises base 1 with apparatus for pouring, sprue gate 2, rotation axis system 3, induction type heating furnace 4 and the body of heater hydraulic cylinder 5 that verts.The upper end front end of induction type heating furnace 4 is hinged through rotation axis system 3 and base 1 upper end, upper center is then with to be loaded on body of heater on the base 1 hydraulic cylinder 5 that verts hinged.The upper edge of induction type heating furnace 4 is located at sprue gate 2, evenly is provided with the multichannel sprue gate of 8 square cross-section gate channel on it.The geometric center at multichannel sprue gate 2 differs with the axial line horizontal direction of rotation axis system 3-and 3mm overlaps, and vertical direction differs+2mm.Induction type heating furnace 4 is a combination cylinder shape, and capacity is 200kg.
Claims (5)
1. rotary type smelting non-ferrous metal of cast gate dead axle more than a kind and apparatus for pouring is characterized in that: comprise base (1), sprue gate (2), rotation axis system (3), induction type heating furnace (4) and the body of heater hydraulic cylinder (5) that verts; The last front end of induction type heating furnace (4) is hinged through rotation axis system (3) and base (1) upper end, upper center is then with to be loaded on body of heater on the base (1) hydraulic cylinder (5) that verts hinged; Sprue gate (2) is for being provided with the multichannel sprue gate of a plurality of gate channel, and the top edge of induction type heating furnace (4) is located in sprue gate (2).
2. many cast gates dead axle rotary type smelting non-ferrous metal according to claim 1 and apparatus for pouring is characterized in that: the quantity that gate channel is gone up in multichannel sprue gate (2) is 2～10.
3. many cast gates dead axle rotary type smelting non-ferrous metal according to claim 1 and apparatus for pouring is characterized in that: the centre of gyration that the geometric center of multichannel sprue gate (2) outlet section is in rotation axis system (3) is in the FX in the center of circle.
4. many cast gates dead axle rotary type smelting non-ferrous metal according to claim 1 and apparatus for pouring is characterized in that: multichannel sprue gate (2) are gone up the distribution of gate channel and can be adjusted according to the particular location of downstream die.
5. many cast gates dead axle rotary type smelting non-ferrous metal according to claim 1 and apparatus for pouring is characterized in that: the capacity of induction type heating furnace (4) is 20kg～3000kg.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103673847A CN102419090A (en) | 2011-11-18 | 2011-11-18 | Multi-gate fixed-axis rotation induction type nonferrous metal smelting and casting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103673847A CN102419090A (en) | 2011-11-18 | 2011-11-18 | Multi-gate fixed-axis rotation induction type nonferrous metal smelting and casting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102419090A true CN102419090A (en) | 2012-04-18 |
Family
ID=45943621
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103673847A Pending CN102419090A (en) | 2011-11-18 | 2011-11-18 | Multi-gate fixed-axis rotation induction type nonferrous metal smelting and casting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102419090A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105108121A (en) * | 2015-09-24 | 2015-12-02 | 宁国市志诚机械制造有限公司 | Casting machine |
| CN105414536A (en) * | 2016-01-11 | 2016-03-23 | 五力机电科技（昆山）有限公司 | Fixed-point casting device of melting furnace heating equipment |
| CN108188365A (en) * | 2018-03-12 | 2018-06-22 | 河北四通新型金属材料股份有限公司 | Aluminium alloy pinpoints direct casting system |
| CN109304458A (en) * | 2018-11-28 | 2019-02-05 | 共享智能铸造产业创新中心有限公司 | Molten metal transports casting device |
| CN109351954A (en) * | 2018-11-23 | 2019-02-19 | 新疆众和股份有限公司 | A kind of intermediate frequency furnace casting device |
| CN109654878A (en) * | 2019-01-30 | 2019-04-19 | 贵州大学 | A kind of laboratory intermediate frequency furnace |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201030433Y (en) * | 2007-05-25 | 2008-03-05 | 昆明理工大学 | Sprue gate fixed-axis rotation type molten metal pouring device |
| CN201115871Y (en) * | 2007-05-25 | 2008-09-17 | 昆明理工大学 | Virtual shaft type pouring nozzle fixed-point rotation molten metal pouring device |
| CN201397038Y (en) * | 2008-09-25 | 2010-02-03 | 洛阳市大好机电有限公司 | Inductive melting crane ladle furnace |
| CN202291268U (en) * | 2011-11-18 | 2012-07-04 | 昆明理工大学 | Multi-pouring-port fixed-axis rotation induction type non-ferrous metal smelting and pouring device |
-
2011
- 2011-11-18 CN CN2011103673847A patent/CN102419090A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201030433Y (en) * | 2007-05-25 | 2008-03-05 | 昆明理工大学 | Sprue gate fixed-axis rotation type molten metal pouring device |
| CN201115871Y (en) * | 2007-05-25 | 2008-09-17 | 昆明理工大学 | Virtual shaft type pouring nozzle fixed-point rotation molten metal pouring device |
| CN201397038Y (en) * | 2008-09-25 | 2010-02-03 | 洛阳市大好机电有限公司 | Inductive melting crane ladle furnace |
| CN202291268U (en) * | 2011-11-18 | 2012-07-04 | 昆明理工大学 | Multi-pouring-port fixed-axis rotation induction type non-ferrous metal smelting and pouring device |
Non-Patent Citations (1)
| Title |
|---|
| 杨尚平等: "《定点倾转式浇注机的研发》", 《中国铸造装备与技术》, 31 December 2009 (2009-12-31) * |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105108121A (en) * | 2015-09-24 | 2015-12-02 | 宁国市志诚机械制造有限公司 | Casting machine |
| CN105414536A (en) * | 2016-01-11 | 2016-03-23 | 五力机电科技（昆山）有限公司 | Fixed-point casting device of melting furnace heating equipment |
| CN108188365A (en) * | 2018-03-12 | 2018-06-22 | 河北四通新型金属材料股份有限公司 | Aluminium alloy pinpoints direct casting system |
| CN109351954A (en) * | 2018-11-23 | 2019-02-19 | 新疆众和股份有限公司 | A kind of intermediate frequency furnace casting device |
| CN109304458A (en) * | 2018-11-28 | 2019-02-05 | 共享智能铸造产业创新中心有限公司 | Molten metal transports casting device |
| CN109654878A (en) * | 2019-01-30 | 2019-04-19 | 贵州大学 | A kind of laboratory intermediate frequency furnace |
| CN109654878B (en) * | 2019-01-30 | 2024-06-11 | 贵州大学 | Laboratory intermediate frequency furnace |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102419090A (en) | Multi-gate fixed-axis rotation induction type nonferrous metal smelting and casting device | |
| CN104226915B (en) | Casting method of hollow shaft and casting mold | |
| CN202779688U (en) | Device for preparing metal semi-solid slurry | |
| CN103008576A (en) | Steel ingot vacuum casting device | |
| CN203061806U (en) | Casting mould of aluminium alloy bearing ring | |
| CN202291268U (en) | Multi-pouring-port fixed-axis rotation induction type non-ferrous metal smelting and pouring device | |
| CN203526468U (en) | Formwork vibrating casting and solidifying device for investment casting | |
| CN202239522U (en) | Combined steel ingot mould | |
| CN107685142A (en) | A kind of heat balance method of semi-solid processing automatic assembly line | |
| CN203091691U (en) | Steel ingot vacuum casting device | |
| CN207170940U (en) | High temperature casting complete set of equipments | |
| CN202199766U (en) | Copper mould manufacturing device | |
| CN201067793Y (en) | Precision casting centrifugal casting device | |
| CN204276839U (en) | Forced ventilation cooling turntable | |
| CN105382236A (en) | Open type charging barrel of cold chamber die casting machine for semisolid die casting | |
| CN201848503U (en) | Blade guide frame casting forming die | |
| CN204602332U (en) | A kind of discharge grid plate for screen analysis material | |
| CN203003107U (en) | Engineering machinery floating seal dual-end centrifugal casting machine | |
| CN203711770U (en) | Cast iron anode mold with horizontal-E shaped top | |
| CN103537638A (en) | Crystallizer copper pipe molding core rod | |
| CN204353435U (en) | A kind of refractory fibre hot top | |
| CN104308096A (en) | Lead ingot forming device | |
| CN204685955U (en) | A kind of carrying roller casting mold | |
| CN204842862U (en) | Ferroalloy water cooling mold | |
| CN211191991U (en) | Device convenient to adjust pouring area |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120418 |