CN218380476U - Intelligent trolley device for casting T ingot of smelting furnace in aluminum industry - Google Patents
Intelligent trolley device for casting T ingot of smelting furnace in aluminum industry Download PDFInfo
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- CN218380476U CN218380476U CN202221523088.1U CN202221523088U CN218380476U CN 218380476 U CN218380476 U CN 218380476U CN 202221523088 U CN202221523088 U CN 202221523088U CN 218380476 U CN218380476 U CN 218380476U
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- connecting seat
- smelting furnace
- casting
- ingot casting
- air
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 48
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 238000005266 casting Methods 0.000 title claims abstract description 32
- 238000003723 Smelting Methods 0.000 title claims abstract description 26
- 239000004411 aluminium Substances 0.000 claims abstract description 14
- 230000009471 action Effects 0.000 claims abstract description 9
- 230000008878 coupling Effects 0.000 claims abstract description 4
- 238000010168 coupling process Methods 0.000 claims abstract description 4
- 238000005859 coupling reaction Methods 0.000 claims abstract description 4
- 239000000758 substrate Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000009423 ventilation Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract 1
- 230000008569 process Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
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Abstract
The utility model discloses an aluminium trade smelting furnace T ingot casting intelligent vehicle device, including installing two sets of moulds on the automobile body, the automobile body includes the base plate, goes up connecting seat and lower connecting seat, rotationally install the walking wheel in the draw-in groove of connecting seat side down, one of them walking wheel is as the action wheel, and its side coaxial coupling has the pivot, the pivot is passed through the belt and is connected with the motor, be provided with the air-cooler down in the connecting seat, the even wind storehouse of a plurality of exhaust vents is seted up with the top to the air outlet of air-cooler is connected. The utility model has the advantages of being scientific and reasonable in structural design, when the dolly moves to the smelting furnace side face, pour aluminium water to mould inside automatically, water and switch to and continue the casting on the empty mould down after full, the mould that the casting was full of aluminium water continues to advance at the uniform velocity to unload the position and lift off by fork truck, so circulate whole pouring in-process and need not artificial operation, effectively guaranteed the continuity of course of working, improved aluminium water and pour shaping efficiency.
Description
Technical Field
The utility model relates to an aluminium trade smelting furnace T ingot casting technical field specifically is an aluminium trade smelting furnace T ingot casting intelligent vehicle device.
Background
One type of T ingot is an aluminum ingot section commonly used in the aluminum industry, and the size of the T ingot is usually about 1.2 meters long, 0.8 meters wide and 0.3 meters high, and the weight is about 800 kilograms. The length of the casting ingot mould is 1.5 meters, the width is 1.15, the height is 0.4 meter, the weight is about 1 ton, at present, the T ingot casting generally puts 4 casting moulds in front of an aluminum water furnace horizontally, the aluminum water pipe is lifted manually and cast in turn, another worker takes a blower to cool, the surface of the aluminum liquid is accelerated to be solidified and then is moved to a cooling position by a forklift, and then empty moulds are forked again and cast in turn. The whole casting operation flow is finished manually, so that great potential safety hazard and great labor intensity exist, and the pouring precision pouring amount cannot be controlled to the best degree in the casting process due to manual operation casting, so that the product quality is unstable. Therefore, an intelligent trolley device for casting T ingots in a smelting furnace in the aluminum industry is provided.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an aluminium trade smelting furnace T ingot casting intelligent vehicle device to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an aluminium trade smelting furnace T ingot casting intelligent vehicle device, is including installing two sets of moulds on the automobile body, the automobile body includes the base plate, goes up connecting seat and lower connecting seat, rotationally install the walking wheel in the draw-in groove of connecting seat side down, one of them walking wheel is as the action wheel, and its side coaxial coupling has the pivot, the pivot is passed through the belt and is connected with the motor, be provided with the air-cooler in the connecting seat down, the air outlet and the even wind storehouse of a plurality of exhaust vents are seted up at the top of air-cooler are connected.
Preferably, the upper connecting seat is connected with the lower connecting seat through screws, and a plurality of ventilation holes are formed in the side face of the upper connecting seat.
Preferably, the top of the substrate is provided with a limiting seat, and the corners of the substrate are provided with anti-collision corners.
Preferably, a controller and a power supply are arranged in the lower connecting seat.
Preferably, a plurality of groups of the car bodies are correspondingly clamped in a track on the side surface of the smelting furnace, and the walking wheels are in contact connection with the inner wall of the track.
Preferably, the substrate is a metal heat conducting plate.
Compared with the prior art, the beneficial effects of the utility model are that: the intelligent trolley device for casting the T-shaped ingot in the aluminum industry smelting furnace is simple and reasonable in structural design and high in practicability, two groups of moulds are integrally arranged at the top of the trolley, a plurality of travelling wheels are arranged, and a driving wheel is driven to rotate by a transmission mechanism consisting of a belt and a rotating shaft under the action of a motor, so that the trolley automatically moves in a track, when the trolley moves to the side surface of the smelting furnace, molten aluminum is automatically poured into the mould, the mould is switched to a next empty mould to continue casting after being filled with the molten aluminum, the mould filled with the molten aluminum is continuously moved to an unloading position at a constant speed and is unloaded by a forklift, the whole pouring process is circulated in such a way, the continuity of the processing process is effectively guaranteed, the casting efficiency of the molten aluminum is improved, the heat of the molten aluminum can be quickly conducted under the action of a base plate, cold air is continuously provided to dissipate the heat of the base plate under the action of an air cooler, the forming time of the molten aluminum is effectively saved, the casting efficiency is improved, and when the intelligent trolley is used, the whole casting process of the T-shaped ingot is finished by intelligent trolley and other automatic hardware equipment, and the labor intensity and the potential safety hazard of production personnel are greatly reduced; meanwhile, the device can accurately control the pouring amount of the molten aluminum, and improve the quality of aluminum ingot products.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of the structure of the lower connecting seat of the present invention.
Fig. 3 is a schematic diagram of the cooperation between the trolley and the track of the present invention.
In the figure: the device comprises a vehicle body 1, a base plate 11, an upper connecting seat 12, a lower connecting seat 13, a mold 14, a limiting seat 15, an anti-collision angle 16, a clamping groove 17, traveling wheels 18, a rotating shaft 19, a belt 2, a motor 21, a controller 22, a power supply 23, an air cooler 24, a uniform air bin 25, a track 26, a smelting furnace 27 and a vent hole 28.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides an aluminium trade smelting furnace T ingot casting intelligent vehicle device, including installing two sets of moulds 14 on automobile body 1, automobile body 1 includes base plate 11, go up connecting seat 12 and connecting seat 13 down, go up connecting seat 12 and pass through the screw connection down between the connecting seat 13, base plate 11 is the metal heat-conducting plate, go up a plurality of ventilation holes 28 of connecting seat 12 side seting up, base plate 11 top is provided with spacing seat 15, the corner of base plate 11 is provided with anticollision angle 16, spacing seat 15 plays carries out spacing fixed effect to mould 14, the corner that the dolly can be avoided in anticollision angle 16's design produces the offend with equipment or staff, the security of device has been promoted.
Rotationally install walking wheel 18 in the draw-in groove 17 of lower connecting seat 13 side, one of them walking wheel 18 is as the action wheel, its side coaxial coupling has pivot 19, pivot 19 passes through belt 2 and is connected with motor 21, motor 21 is just reversing motor, be provided with controller 22 and power 23 in lower connecting seat 13, PLC controller can be selected to controller 22, adjust motor 21's rotational speed through controller 22, thereby reach the purpose of control automobile body 1 translation rate, be provided with air-cooler 24 in lower connecting seat 13, the even wind storehouse 25 that a plurality of exhaust vents were seted up at air-cooler 24's air outlet and top is connected, air-cooler 24 passes through the external air conditioning supply equipment of pipeline, can carry out the quick conduction to the heat of aluminium water under the effect of base plate 11, continuously provide cold wind under the effect of air-cooler 24 and dispel the heat to base plate 11 simultaneously, the fashioned time of aluminium water has effectively been saved, casting efficiency has been improved.
When the device is used, the whole T-ingot casting process is finished by the intelligent trolley and other automatic hardware equipment, so that the labor intensity and potential safety hazards of workshop production personnel are greatly reduced; simultaneously, the device can accurately control the pouring amount of the molten aluminum and improve the quality of aluminum ingot products.
The multiple groups of car bodies 1 are correspondingly clamped in a track 26 on the side surface of the smelting furnace 27, wherein points A, B, C, D, E and F on the track 26 sequentially represent: A. smelting furnace aluminium water follow-up export, B, intelligent vehicle position of speeding up, C, intelligent vehicle position of slowing down, D, aluminium ingot mould unload the parking stall, E, intelligent vehicle position of speeding up, F, intelligent vehicle position of slowing down.
The walking wheels 18 are in contact connection with the inner wall of the track 26, two groups of molds 14 are integrally arranged at the top of the trolley, the trolley is driven to rotate by a transmission mechanism consisting of the belt 2 and the rotating shaft 19 under the action of the motor 21 through the arrangement of the walking wheels 18, so that the trolley automatically moves in the track 26, when the trolley moves to the side face of the smelting furnace 27, molten aluminum is poured into the mold 14, the trolley is switched to the next empty mold 14 to continue casting after being filled with the molten aluminum, the mold filled with the molten aluminum is continuously moved to the unloading position at a constant speed and is unloaded by a forklift, the whole pouring process is circulated without manual operation, the continuity of the processing process is effectively guaranteed, and the molten aluminum pouring forming efficiency is improved.
The working principle is as follows:
the intelligent trolley device for casting the T-shaped ingot of the smelting furnace in the aluminum industry is specifically used, the number of the intelligent trolleys meeting production requirements is configured according to production workshop capacity, the intelligent trolleys do anticlockwise circular motion on a track 26 laid on the workshop ground, in the process, a motor 21 drives a walking wheel 18 serving as a driving wheel to rotate through a belt 2, the walking wheel 18 drives a trolley body 1 to move along the direction of the track 26 under the action of friction force, the rotating speed of the motor 21 is regulated and controlled through a controller 22, when the trolley passes through a point F shown in the lower graph, the moving speed of the trolley is slowed to 0.2 meter per minute, and when the trolley moves to the side face of the point A, molten aluminum in the smelting furnace 27 is poured into a mold at the top of the trolley;
when the quantity of the molten aluminum pouring reaches a certain value, manually switching the molten aluminum outlet to the next mold 14 to continue pouring;
the poured mold 14 moves to a point B shown in the lower graph along with the trolley, the trolley accelerates and moves to a point C shown in the lower graph at a uniform speed, in the transferring process, the heat of the molten aluminum is quickly conducted through the heat conduction effect of the base plate 11, meanwhile, the base plate 11 is continuously radiated under the effect of the air cooler 24, the heat is discharged through the vent hole 28, and the time for molding the molten aluminum in the mold is effectively saved;
after the trolley reaches the point C shown in the lower drawing, the speed is reduced to 0.2 meter per minute until the trolley reaches the point D shown in the lower drawing, the forklift unloads the poured mold 14 from the trolley, and the empty mold is continuously placed on the trolley;
after the car is unloaded, the empty mold 14 moves to the point E shown in the lower graph for acceleration and moves to the point F shown in the lower graph at a uniform speed, and the production cycle is carried out.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an aluminium trade smelting furnace T ingot casting intelligent vehicle device, includes two sets of moulds (14) of installing on automobile body (1), its characterized in that: automobile body (1) includes base plate (11), goes up connecting seat (12) and lower connecting seat (13), rotationally install walking wheel (18) in draw-in groove (17) of connecting seat (13) side down, one of them walking wheel (18) is as the action wheel, and its side coaxial coupling has pivot (19), pivot (19) are connected with motor (21) through belt (2), be provided with air-cooler (24) down in connecting seat (13), the even wind storehouse (25) of a plurality of exhaust vents are seted up with the top to the air outlet of air-cooler (24) are connected.
2. The aluminum industry smelting furnace T ingot casting intelligent trolley device of claim 1, characterized in that: the upper connecting seat (12) is connected with the lower connecting seat (13) through screws, and a plurality of ventilation holes (28) are formed in the side face of the upper connecting seat (12).
3. The aluminum industry smelting furnace T ingot casting intelligent trolley device of claim 1, characterized in that: the top of the base plate (11) is provided with a limiting seat (15), and the corners of the base plate (11) are provided with anti-collision corners (16).
4. The aluminum industry smelting furnace T ingot casting intelligent trolley device of claim 1, characterized in that: and a controller (22) and a power supply (23) are arranged in the lower connecting seat (13).
5. The aluminum industry smelting furnace T ingot casting intelligent trolley device of claim 1, characterized in that: the multiple groups of car bodies (1) are correspondingly clamped in the tracks (26) on the side surfaces of the smelting furnace (27), and the walking wheels (18) are in contact connection with the inner walls of the tracks (26).
6. The aluminum industry smelting furnace T ingot casting intelligent trolley device of claim 1, characterized in that: the substrate (11) is a metal heat-conducting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221523088.1U CN218380476U (en) | 2022-06-17 | 2022-06-17 | Intelligent trolley device for casting T ingot of smelting furnace in aluminum industry |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221523088.1U CN218380476U (en) | 2022-06-17 | 2022-06-17 | Intelligent trolley device for casting T ingot of smelting furnace in aluminum industry |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218380476U true CN218380476U (en) | 2023-01-24 |
Family
ID=84959208
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221523088.1U Active CN218380476U (en) | 2022-06-17 | 2022-06-17 | Intelligent trolley device for casting T ingot of smelting furnace in aluminum industry |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218380476U (en) |
-
2022
- 2022-06-17 CN CN202221523088.1U patent/CN218380476U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A Smart Car Device for T-ingot Casting in Aluminum Industry Melting Furnace Granted publication date: 20230124 Pledgee: Shanghai Pudong Development Bank Co.,Ltd. Baotou Branch Pledgor: Inner Mongolia Beike Jiaotong University Robot Co.,Ltd. Registration number: Y2024150000027 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |