CN213288660U - Full-automatic casting machine - Google Patents
Full-automatic casting machine Download PDFInfo
- Publication number
- CN213288660U CN213288660U CN202022198617.2U CN202022198617U CN213288660U CN 213288660 U CN213288660 U CN 213288660U CN 202022198617 U CN202022198617 U CN 202022198617U CN 213288660 U CN213288660 U CN 213288660U
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- fixedly connected
- plate
- connecting rod
- rod
- servo motor
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- Expired - Fee Related
Links
- 238000005266 casting Methods 0.000 title claims abstract description 37
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 10
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 10
- 241001330002 Bambuseae Species 0.000 claims abstract description 10
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 10
- 239000011425 bamboo Substances 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims description 31
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 6
- 229910001338 liquidmetal Inorganic materials 0.000 abstract description 10
- 239000000463 material Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 230000003064 anti-oxidating effect Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a full-automatic casting machine, comprising a base plate, fixedly connected with raw materials pond on the bottom plate, fixedly connected with second fixed plate on the bottom plate, fixedly connected with backup pad on the second fixed plate lateral wall, backup pad upside fixedly connected with servo motor. The utility model discloses at first start servo motor after, hold a section of thick bamboo at A point and B point swing back and forth, when holding a section of thick bamboo when A point, hold a inside bottom side that will get into the raw materials pond of a section of thick bamboo, fill liquid metal with in holding a section of thick bamboo, then hold a section of thick bamboo when arriving B point soon, hold on the lateral wall that the bottom of the drum portion lateral wall will touch the feed nozzle, it produces the slope to hold a section of thick bamboo, the liquid metal of high temperature enters into the mould board in the cooler bin from the feed nozzle, the device reasonable in design, it is ingenious, not only greatly reduced intensity of labour, increase casting efficiency, and can pour automatically fast, do not need the workman near, eliminated and there is the potential safety hazard.
Description
Technical Field
The utility model relates to the technical field of machinery, specifically a full-automatic casting machine.
Background
Casting is a relatively early metal hot working process mastered by human beings, and has a history of about 6000 years. China has entered the full prosperity of bronze castings between about 1700 a.c. and the first 1000 years, and has reached a fairly high level of technology. Casting is a method in which liquid metal is cast into a casting cavity that conforms to the shape of a part, and after it is cooled and solidified, a part or a blank is obtained. The cast material is mostly metal which is originally solid but heated to liquid state, for example: copper, iron, aluminum, tin, lead, and the like. And the material of the mold may be sand, metal or even ceramic. The method used may be different according to different requirements.
Casting refers to a processing mode of melting solid metal into liquid state, pouring the liquid state into a casting mold with a specific shape, and solidifying and forming the liquid state. The cast metal comprises: copper, iron, aluminum, tin, lead and the like, and the materials of the common casting mold are raw sand, clay, water glass, resin and other auxiliary materials.
However, in the prior art, the two-person operation of a general traditional casting machine not only takes time and labor, has high labor intensity, low automation degree and poor casting efficiency, but also has high-temperature molten metal in the casting process, so that safety accidents are easy to happen nearby by workers, and potential safety hazards exist.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides a full-automatic casting machine reduces intensity of labour, increases casting efficiency, can pour fast automatically moreover, has eliminated the potential safety hazard.
According to the utility model discloses full-automatic casting machine, comprising a base plate, fixedly connected with raw materials pond on the bottom plate, fixedly connected with second fixed plate on the bottom plate, fixedly connected with backup pad on the second fixed plate lateral wall, backup pad upside fixedly connected with servo motor, servo motor's output shaft is connected with through pendulous device and holds a section of thick bamboo, fixedly connected with cooler bin on the bottom plate, be equipped with cooling device on the cooler bin, the last fixed connection feed nozzle of cooling device, be equipped with the mould board in the cooling device, it is connected with the rotor plate to rotate on the cooler bin lateral wall, fixedly connected with pull rod on the rotor plate lateral wall.
According to the utility model discloses full-automatic casting machine has following beneficial effect at least: in the scheme, after the servo motor is started, the containing cylinder swings back and forth at the point A and the point B, when the containing cylinder is at the point A, the containing cylinder enters the bottom side inside the raw material pool, liquid metal is filled in the containing cylinder, then the containing cylinder reaches the point B, the side wall of the bottom of the containing cylinder touches the side wall of the feeding nozzle, the containing cylinder inclines, and the high-temperature liquid metal enters the mold plate in the cooling box from the feeding nozzle, compared with the prior art, the two-person operation of the general traditional casting machine not only takes labor and time, has large labor intensity, lower automation degree and poor casting efficiency, but also has the high-temperature liquid metal in the casting process, the safety accident easily occurs nearby by workers, and the potential safety hazard exists, the device has reasonable design and ingenious conception, not only greatly reduces the labor intensity, increases the casting efficiency, but also can automatically and quickly pour, workers are not required to be nearby, and potential safety hazards are eliminated.
As a further improvement scheme of the technical scheme: the swinging device comprises a disc, the disc is fixedly connected to an output shaft of a servo motor, the output shaft of the servo motor is positioned at the position of the disc deviated from the center of the circle, the disc is rotatably connected to the outer ring side wall of the disc, a fourth connecting rod is fixedly connected to the side wall of the disc, one end of the fourth connecting rod is rotatably connected to a fifth connecting rod, one end of the fifth connecting rod deviated from the fourth connecting rod is fixedly connected to a rotating rod, a first fixing plate is fixedly connected to the upper side of the bottom plate, a transverse plate is fixedly connected to the upper side of the first fixing plate, the rotating rod penetrates through the side wall of the transverse plate, one end of the rotating rod deviated from the fifth connecting rod is fixedly connected to a third connecting rod, a first connecting rod is rotatably connected to the side wall of the transverse plate, the positions of the first connecting rod and the third connecting, the lower side of the second connecting rod is fixedly connected with a pull rod, the bottom side of the pull rod is fixedly connected with a connecting plate, the two sides of the connecting plate are fixedly connected with side plates, one side of each of the two side plates, which is back to back, is rotatably connected with a swing rod, and the containing cylinder is rotatably connected between the two swing rods.
According to full-automatic casting machine, cooling device includes the refrigerator, refrigerator fixed connection is at the cooler bin upside, on cooler bin output end fixedly connected with gas-supply pipe, the gas-supply pipe runs through the last lateral wall of cooler bin, the one end fixedly connected with air outlet nozzle of gas-supply pipe.
According to full-automatic casting machine, a plurality of shifting chutes, every have been seted up on the bottom plate bottom side fixedly connected with buffer spring in the shifting chute, every buffer spring bottom fixedly connected with universal wheel.
According to full-automatic casting machine, pull rod one end is equipped with the handle of oval setting, be provided with anti-skidding line on the handle.
According to full-automatic casting machine, be equipped with anti-oxidation coating on the cooler bin, anti-oxidation coating is even spraying on the cooler bin surface.
According to full-automatic casting machine, the servo motor left and right sides is equipped with the heat dissipation dust screen, two the heat dissipation dust screen is the symmetry setting.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic front structural view of a full-automatic casting machine provided by the present invention;
fig. 2 is a schematic side view of a swinging device in a full-automatic casting machine according to the present invention;
FIG. 3 is a schematic front sectional view of a cooling box in the fully automatic casting machine according to the present invention;
fig. 4 is a schematic diagram of the movement track of the containing cylinder in the full-automatic casting machine provided by the utility model.
In the figure: 1 bottom plate, 2 raw materials ponds, 3 first fixed plates, 4 backup pads, 5 servo motor, 6 diaphragm, 7 discs, 8 head rod, 9 rings, 10 second connecting rods, 11 fourth connecting rods, 12 third connecting rods, 13 fifth connecting rods, 14 curb plates, 15 swinging arms, 16 hold a section of thick bamboo, 17 feed inlet, 18 gas-supply pipe, 19 refrigerators, 20 cooler bins, 21 rotor plates, 22 pull rods, 23 universal wheels, 24 connecting plates, 25 pull rods, 26 dwang, 27 second fixed plates, 28 mould board, 29 play gas nozzles.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means are one or more, and a plurality of means are two or more. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.
Please refer to fig. 1-4, in the embodiment of the present invention, the full-automatic casting machine, including bottom plate 1, fixedly connected with raw material pool 2 is gone up to bottom plate 1, fixedly connected with second fixed plate 27 is gone up to bottom plate 1, fixedly connected with backup pad 4 is gone up to second fixed plate 27 lateral wall, backup pad 4 upside fixedly connected with servo motor 5, servo motor 5's output shaft is connected with through pendulous device and holds a section of thick bamboo 16, fixedly connected with cooler bin 20 is gone up to bottom plate 1, be equipped with cooling device on cooler bin 20, last fixed connection feed nozzle 17 of cooling device, be equipped with mould board 28 in the cooling device, it is connected with rotor plate 21 to rotate on the cooler bin 20 lateral wall, fixedly connected with pull rod.
Referring to fig. 1, 2 and 4, the swing device includes a disc 7, the disc 7 is fixedly connected to an output shaft of a servo motor 5, the output shaft of the servo motor 5 is located at a position where the disc 7 deviates from a center of a circle, the disc 7 is rotatably connected to a sidewall of an outer ring of the disc 7, a fourth connecting rod 11 is fixedly connected to a sidewall of the disc 7, one end of the fourth connecting rod 11 is rotatably connected to a fifth connecting rod 13, one end of the fifth connecting rod 13 deviating from the fourth connecting rod 11 is fixedly connected to a rotating rod 26, a first fixing plate 3 is fixedly connected to an upper side of the bottom plate 1, a transverse plate 6 is fixedly connected to an upper side of the first fixing plate 3, the rotating rod 26 penetrates through a sidewall of the transverse plate 6, one end of the rotating rod 26 deviating from the fifth connecting rod 13 is fixedly connected to a third connecting rod 12, a first connecting, the second connecting rod 10 is rotatably connected between the upper ends of the first connecting rod 8 and the third connecting rod 12, the lower side of the second connecting rod 10 is fixedly connected with a pull rod 25, the bottom side of the pull rod 25 is fixedly connected with a connecting plate 24, the two sides of the connecting plate 24 are fixedly connected with side plates 14, one side of the two side plates 14, which are opposite to each other, is rotatably connected with a swinging rod 15, a containing cylinder 16 is rotatably connected between the two swinging rods 15, after the servo motor 5 is started, the disc 7 rotates around the output shaft of the servo motor 5, the output shaft of the servo motor 5 is positioned at the position of the disc 7 deviating from the center of the circle, the disc 7 rotates around the output shaft, the disc 7 rotates in the ring 9, the ring 9 does not rotate along with the disc 7, but the ring 9 can drive the upper end of the fifth connecting rod 13 to swing back and forth through the fourth connecting rod 11, so that the, the first connecting rod 8 and the third connecting rod 12 are positioned at the same level, so the first connecting rod 8 and the third connecting rod 12 swing together in the same way, and the second connecting rod 10 and the pull rod 25 are fixedly connected to drive the containing cylinder 16 to swing in a left-right reciprocating radian manner, as shown in fig. 4, the containing cylinder 16 swings back and forth at a point A and a point B.
Referring to fig. 1, the cooling device includes a refrigerator 19, the refrigerator 19 is fixedly connected to the upper side of the cooling box 20, the output end of the cooling box 20 is fixedly connected to the air pipe 18, the air pipe 18 penetrates through the upper side wall of the cooling box 20, one end of the air pipe 18 is fixedly connected to the air outlet nozzle 29, the refrigerator 19 is started, and low-temperature cold air flows out from the air outlet nozzle 29 through the air pipe 18 to cool and solidify the liquid metal on the mold plate 28 in the cooling box 20.
Referring to fig. 1, a plurality of moving grooves are formed in the bottom side of a bottom plate 1, a buffer spring is fixedly connected to the inside of each moving groove, a universal wheel 23 is fixedly connected to the bottom end of each buffer spring, the buffer springs can buffer the impact force of the ground to the device, and the universal wheels 23 are symmetrically arranged, so that the device is more stable and can move rapidly and stably.
Referring to fig. 1, one end of the pull rod 22 is provided with an oval-shaped grip, and the oval-shaped grip is provided with anti-slip lines, so that the design of human engineering is better met, the worker can grab the grip more comfortably, and the anti-slip lines make the worker grab the grip more tightly.
Referring to fig. 1, the cooling box 20 is provided with an anti-oxidation coating, the anti-oxidation coating is uniformly sprayed on the surface of the cooling box 20, the anti-oxidation coating is a galvanized coating, the oxidation speed of the galvanized coating is reduced by twenty times compared with that of a non-galvanized material, the oxidation corrosion of air to the device can be greatly reduced, and the service life of the device is prolonged.
Referring to fig. 1, heat dissipation dust screens are disposed on the left and right sides of the servo motor 5, and the two heat dissipation dust screens are symmetrically disposed.
The utility model discloses a theory of operation is:
after the servo motor 5 is started, the disc 7 rotates around the output shaft of the servo motor 5, because the output shaft of the servo motor 5 is located at the position where the disc 7 deviates from the center of the circle, the disc 7 rotates around the output shaft, the disc 7 rotates in the ring 9, the ring 9 does not rotate along with the disc 7, but the ring 9 drives the upper end of the fifth connecting rod 13 to swing back and forth through the fourth connecting rod 11, so that the rotating rod 26 rotates back and forth, the rotating rod 26 drives the third connecting rod 12 to swing back and forth, the first connecting rod 8 is flush with the third connecting rod 12, so the first connecting rod 8 and the third connecting rod 12 swing together in the same way, and the containing cylinder 16 is driven to swing back and forth in an arc manner through the fixed connection of the second connecting rod 10 and the pull rod 25, as shown in fig. 4, the containing cylinder 16 swings back and forth at points a and B, when the containing cylinder 16 is at the point A, the containing cylinder 16 can enter the bottom side inside the raw material pool 2, liquid metal is filled in the containing cylinder 16, then the containing cylinder 16 is about to reach the point B, the side wall of the bottom of the containing cylinder 16 is about to touch the side wall of the feeding nozzle 17, the containing cylinder 16 inclines, the high-temperature liquid metal enters the mold plate 28 in the cooling box 20 from the feeding nozzle 17, then the refrigerator 19 is started, the low-temperature air is discharged from the air outlet nozzle 29 through the air delivery pipe 18, the liquid metal on the mold plate 28 in the cooling box 20 is cooled and solidified, and finally the rotating plate 21 can be opened to take out the mold plate 28.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims (7)
1. The full-automatic casting machine comprises a bottom plate (1) and is characterized in that a raw material pool (2) is fixedly connected to the bottom plate (1), a second fixing plate (27) is fixedly connected on the bottom plate (1), a supporting plate (4) is fixedly connected on the side wall of the second fixing plate (27), a servo motor (5) is fixedly connected with the upper side of the supporting plate (4), an output shaft of the servo motor (5) is connected with a containing cylinder (16) through a swinging device, a cooling box (20) is fixedly connected on the bottom plate (1), a cooling device is arranged on the cooling box (20), the cooling device is fixedly connected with a feeding nozzle (17), a mould plate (28) is arranged in the cooling device, the cooling box is characterized in that a rotating plate (21) is rotatably connected to the side wall of the cooling box (20), and a pull rod (22) is fixedly connected to the side wall of the rotating plate (21).
2. The full-automatic casting machine according to claim 1, wherein the swinging device comprises a disc (7), the disc (7) is fixedly connected to an output shaft of a servo motor (5), the output shaft of the servo motor (5) is located at a position where the disc (7) deviates from the center of a circle, the disc (7) is rotatably connected to the outer ring side wall of the disc (7), a fourth connecting rod (11) is fixedly connected to the side wall of the disc (7), a fifth connecting rod (13) is rotatably connected to one end of the fourth connecting rod (11), a rotating rod (26) is fixedly connected to one end of the fifth connecting rod (13) deviating from the fourth connecting rod (11), a first fixing plate (3) is fixedly connected to the upper side of the bottom plate (1), a transverse plate (6) is fixedly connected to the upper side of the first fixing plate (3), and the rotating rod (26) penetrates through the side wall of the transverse plate (, dwang (26) deviates from one end fixedly connected with third connecting rod (12) of fifth connecting rod (13), it is connected with head rod (8) to rotate on the lateral wall of diaphragm (6), head rod (8) flush with third connecting rod (12) position, rotate between the upper end of head rod (8) and third connecting rod (12) and be connected second connecting rod (10), downside fixedly connected with pull rod (25) of second connecting rod (10), pull rod (25) bottom side fixedly connected with connecting plate (24), connecting plate (24) both sides fixedly connected with curb plate (14), two curb plate (14) one side of carrying on the back mutually rotates and is connected with swinging arms (15), it rotates and connects between two swinging arms (15) to hold a section of thick bamboo (16).
3. The full-automatic casting machine according to claim 1, characterized in that the cooling device comprises a refrigerator (19), the refrigerator (19) is fixedly connected to the upper side of the cooling box (20), the output end of the cooling box (20) is fixedly connected with an air pipe (18), the air pipe (18) penetrates through the upper side wall of the cooling box (20), and one end of the air pipe (18) is fixedly connected with an air outlet nozzle (29).
4. The full-automatic casting machine according to claim 1, wherein a plurality of moving grooves are formed on the bottom side of the bottom plate (1), a buffer spring is fixedly connected in each moving groove, and a universal wheel (23) is fixedly connected to the bottom end of each buffer spring.
5. The machine according to claim 1, wherein one end of the tie rod (22) is provided with an oval shaped grip, and the grip is provided with anti-skid threads.
6. The machine according to claim 1, wherein the cooling box (20) is provided with an oxidation-preventing coating which is uniformly sprayed on the surface of the cooling box (20).
7. The machine according to claim 1, wherein heat-dissipating dust screens are arranged on the left and right sides of the servo motor (5), and the two heat-dissipating dust screens are symmetrically arranged.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202022198617.2U CN213288660U (en) | 2020-09-29 | 2020-09-29 | Full-automatic casting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202022198617.2U CN213288660U (en) | 2020-09-29 | 2020-09-29 | Full-automatic casting machine |
Publications (1)
Publication Number | Publication Date |
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CN213288660U true CN213288660U (en) | 2021-05-28 |
Family
ID=76010950
Family Applications (1)
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CN202022198617.2U Expired - Fee Related CN213288660U (en) | 2020-09-29 | 2020-09-29 | Full-automatic casting machine |
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CN (1) | CN213288660U (en) |
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2020
- 2020-09-29 CN CN202022198617.2U patent/CN213288660U/en not_active Expired - Fee Related
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