CN208083436U - A kind of flow distributor of revolution continuous production alloy - Google Patents
A kind of flow distributor of revolution continuous production alloy Download PDFInfo
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- CN208083436U CN208083436U CN201820111516.7U CN201820111516U CN208083436U CN 208083436 U CN208083436 U CN 208083436U CN 201820111516 U CN201820111516 U CN 201820111516U CN 208083436 U CN208083436 U CN 208083436U
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Abstract
The utility model provides a kind of flow distributor of revolution continuous production alloy, belong to liquid alloy solidification technology field, the utility model is by being provided with switch and liquid level detector, to be preferably detected to the liquid level on flow distributor, more preferably automatically control molten metal rotating device, situations such as preventing flow distributor molten metal from overflowing, while by switch control molten metal, to break the technical barrier that cannot control switch and level sensing under conventional high-temperature.Equipment includes flow distributor, turntable, condenser, powder adding device, water distributor, level detector, red needle, spray equipment, power plant and control device.The equipment can continuously produce fine and close casting rod or bulk material in enormous quantities, can meet non-ferrous metal, the steel ingot production needs of various large, medium and small batches；Production efficiency improves ten times or more than the fixed ingot casting production equipment efficiency that the current country uses.
Description
Technical field
The utility model is related to liquid alloy solidification technology fields, more particularly to a kind of matching for revolution continuous production alloy
Flow device.
Background technology
Currently, most of domestic Ferrous Metallurgy, non-ferrous metal and machine casting industry field production ingot casting are liquid metal
It is cast to and obtains various ingot castings of different sizes in ingot mould.Conventional method has the disadvantage that, first, high temperature fluent metal is direct
It is washed into ingot mould bottom, leads to that mould scaling loss is serious, unit product die cost is costly；Second is that liquid metal condensation time
It is long, there is serious component segregation；Third, the production cycle is long；Fourth, labor productivity is especially low.By taking iron alloy pouring as an example, from
It is cast to and is processed into qualified finished product and needs to be up to 24-36 hour, it is first that the mould expense of ton alloy product reaches 5-20；Product
Uneven at split pole, different parts ingredient differs greatly, and some is up to 10% or more, cannot meet user demand.Some enterprises
Using carrier bar casting machine, production efficiency has obtained larger raising, but the high problem of die cost still cannot solve, and this side
Method can not produce high quality casting rod.
Existing field of steel metallurgy is to carry out temporarily storage molten metal using a common container, then gold
Belong in melt water conservancy diversion to mold.But first existing molten metal buffer, which is that functionality is single, cannot detect molten metal
Measure and then control molten metal and pour into device, or can only set it is fixed pour into device, but when metal casting when something goes wrong,
Molten metal pours into device and also will continue to pour into situations such as causing molten metal to overflow or can only be by manually carrying out seeing management and control
System is difficult manually work but due to metal casting bad environments, but also wasting manpower and material resources etc..Therefore detection is golden in real time
Belong to the technical barrier that the molten metal amount in melt buffer becomes this field.
Utility model content
To solve the deficiencies in the prior art, the utility model provides a kind of flow distributor of revolution continuous production alloy.
The utility model solves the above problems by the following technical programs：
It is a kind of revolution continuous production alloy flow distributor, including involucrum, refractory material layer, molten metal outlet, switch and
Liquid level detector；Involucrum is set as the structure of container of built-in recess upper end opening；Refractory material layer is arranged in the inside of involucrum, metal
Taphole setting is in involucrum bottom end, and in molten metal outlet, liquid level detector is arranged in involucrum for switch setting.
In said program, preferably switch includes switch wheel, switch opening, revolving fixed point and driving wheel, revolving fixed point
It is fixed on the side wall of molten metal outlet, switch wheel is rotatably arranged on revolving fixed point and crosscutting molten metal goes out
Mouthful, switch opening is arranged on switch wheel, and driving wheel is connect with switch wheel latch, and shaft and the external motive device of driving wheel connect
It connects.
In said program, the opening diameter for preferably switching opening is more than the opening diameter of molten metal outlet, switch
The opening diameter of opening is less than the radius of switch wheel.
In said program, preferably liquid level detector includes more rapiers and detector, the height of rapier and bottom
It spends into gradient to be arranged in involucrum, every rapier is connect with detector, and a rapier is made as detector cathode, other rapiers
For the anode of detector, detector detect the rapier as detector anode whether energization.
Said program further includes that controller, motor and molten metal rotating device, controller are connected with switch by motor
Driving switch open and close, controller are connect with liquid level detector；The molten metal that controller is detected according to liquid level detector
Amount control molten metal rotating device carries out pouring into molten metal.
In said program, preferably molten metal rotating device is molten metal transiting vehicle, is internally provided with control system
System, control system are connect with controller, and control signal is issued control system by controller, and control system controls molten metal operating
Vehicle moves.
It is a kind of revolution continuous production alloy equipment, including flow distributor, turntable, condenser, water distributor, level detector,
Red needle, spray equipment, power plant and control device；
Turntable bottom is provided with pillar and bearing block, and pillar one end is arranged in turntable bottom, and the other end is movably arranged on axis
In bearing, power plant connect driving disc rotation with turntable, and control device is connect with power plant, and condenser is arranged in turntable
On, flow distributor is arranged in the top of condenser, and water distributor is arranged in the center of turntable, the feed water inlet of water distributor and water outlet
It is connect with condenser, level detector, red needle and spray equipment are connect by leverage with power plant, level detection
Instrument, red needle and spray equipment are arranged the top of condenser and on same camber lines.
In said program, preferably condenser includes cooling medium inlet, cooling media outlet, strong cooler shell, coagulates
Gu device, medium motion gap and sealing ring, strong cooler shell is arranged on the outer wall of coagulator and forms medium motion with outer wall
Gap, strong cooler shell both ends are fixed at by sealing ring in coagulator, and being provided with cooling medium on strong cooler shell enters
Mouth and cooling media outlet.
In said program, preferably water distributor includes water supply flange, several distributive pipes and Recovery of the hot water pipe, for water law
Orchid connect with external fluid delivery conduit, several distributive pipe one end with water supply flanged joint, the other end and coagulator of every water pipe
The connection of cooling medium inlet, the cooling media outlet of Recovery of the hot water pipe and coagulator connects.
The advantages of the utility model is with effect：
The utility model is by being provided with switch and liquid level detector, to preferably be examined to the liquid level on flow distributor
Situations such as surveying, more preferably automatically control molten metal rotating device, preventing flow distributor molten metal from overflowing, while by switch control gold
Belong to liquid, to break the technical barrier that cannot control switch and level sensing under conventional high-temperature.It is provided by the utility model
Production equipment can continuously produce fine and close casting rod or bulk material in enormous quantities, and can meet various large, medium and small batches has coloured gold
Belong to, steel ingot production needs；Production efficiency improves ten times or more than the fixed ingot casting production equipment efficiency that the current country uses.If
For the casting of fragile material such as ferroalloy, metallic silicon, simple extruding is mixed, sizing equipment can obtain meeting user's requirement
Bulk material, powder rate is low, production efficiency is high.For the utility model compared with existing production equipment, the proportion of goods damageds of mold are lower,
Secondary use metal powder, and the powder rate of the product produced is very low, and the powder rate of the product of the prior art is 10% or so, this
The powder rate of the product of utility model as low as 5% or so, and by condenser carry out rapid condensation, from make produce production life cycle
It is shorter, it is more efficient.
Description of the drawings
Fig. 1 is the utility model flow distributor cross-sectional view.
Fig. 2 is the switch structure diagram of the utility model flow distributor.
Fig. 3 is the structural schematic diagram of the utility model production equipment.
Fig. 4 is the structural schematic diagram of the utility model turntable.
Fig. 5 is the utility model condenser traverse structural schematic diagram.
Fig. 6 is the vertical view of the utility model turntable.
Fig. 7 is the utility model powerplant configuration schematic diagram.
Figure label：1 flow distributor, 1.1 involucrums, 1.2 refractory material layers, the outlet of 1.3 molten metals, 1.4 switches, 1.4.1
Switch wheel, 1.4.2 switch opening, 1.4.3 revolving fixed points, 1.4.4 driving wheels, 1.5 liquid level detectors, 2 turntables, 2.1 pillars,
2.2 bearing blocks, 2.3 turntable table tops, 2.4 condenser mounting holes, 3 condensers, 3.1 cooling medium inlets, 3.2 cooling media go out
Mouth, the last 3.3 cooler shell, 3.4 coagulators, 3.5 medium motion gaps, 3.6 sealing rings, 4 powder adding devices, 5 water distributors, 6 liquid levels
Survey meter, 7 red needles, 8 spray equipments, 9 power plants, 9.1 work box drive shafts, 9.2 work box output shafts, 9.3 work boxs are defeated
Enter axis, 9.4 casees speed machines, 9.5 motor, 10 control devices.
Specific implementation mode
The utility model is described in further detail with reference to embodiments.
A kind of flow distributor of revolution continuous production alloy, as shown in Figs. 1-2, including involucrum 1.1, refractory material layer 1.2, gold
Belong to taphole 1.3, switch 1.4, liquid level detector 1.5, controller, motor and molten metal rotating device.Molten metal is transported
Rotary device is molten metal transiting vehicle, is internally provided with control system, and control system is connect with controller, and controller believes control
Control system number is issued, control system controls the movement of molten metal transiting vehicle.Control system is existing automotive control system.Match
The function of flowing device is high-temperature liquid state alloy to be introduced into coagulator, and play feeding to casting rod.Flow distributor shell is welded with steel plate
It connects or cast iron (cast steel) is cast.It includes unshape refractory and sizing fire resisting that, which there are refractory material, refractory material in packet inside,
Material, material are siliceous or magnesia or aluminum or clayey or above-mentioned three kinds of mixtures.It wraps there are one bottoms or several liquid is closed
Golden outflux, a diameter of 10-150mm of outflux, head piece packet are provided simultaneously with casting and feeding function.
Involucrum 1.1 is set as the structure of container of built-in recess upper end opening.Refractory material layer 1.2 is arranged in involucrum 1.1
Portion, 1.3 setting of molten metal outlet is in 1.1 bottom end of involucrum, and the setting of switch 1.4 is in molten metal outlet 1.3, liquid level detector
1.5 are arranged in involucrum 1.1.Liquid level detector 1.5 includes 2-8 roots rapier and detector, the height of rapier and 1.1 bottom of involucrum
It spends into gradient to be arranged in involucrum 1.1, every rapier is connect with detector, and a rapier is as detector cathode, other spies
Anode of the pole as detector, detector detect as detector anode rapier whether energization.Every and 1.1 bottom of involucrum
Height distance difference be 5cm-10cm, when molten metal and rapier contact, which is powered, and clicks and is connected with cathode, inspection
It surveys after device detects root conducting, reading the root rapier is then the liquid level of molten metal with 1.1 bottom of involucrum altitude information
Highly.
Switch 1.4 includes switch wheel 1.4.1, switch opening 1.4.2, revolving fixed point 1.4.3 and driving wheel 1.4.4.Switch
It is made of practical refractory material, switch wheel 1.4.1 and driving wheel to take turns 1.4.1, revolving fixed point 1.4.3 and driving wheel 1.4.4
1.4.4 periphery is both provided with gear teeth.Revolving fixed point 1.4.3 is fixed on the side wall of molten metal outlet 1.3, switch wheel
1.4.1 it is rotatably arranged on revolving fixed point 1.4.3 and crosscutting molten metal exports 1.3, switch wheel 1.4.1 opens switch
Mouth 1.4.2 is rotated to when being overlapped with molten metal outlet 1.3 to turn on the switch, otherwise to turn off the switch.Switch opening 1.4.2
It is arranged on switch wheel 1.4.1, driving wheel 1.4.4 is connect with switch wheel 1.4.1 latches, shaft and the outside of driving wheel 1.4.4
Power plant connects.The opening diameter of switch opening 1.4.2 is more than the opening diameter of molten metal outlet 1.3, switch opening
1.4.2 opening diameter is less than the radius of switch wheel 1.4.1.
A kind of equipment of revolution continuous production alloy, including flow distributor 1, turntable 2, condenser 3, powder adding device 4, water distributor
5, level detector 6, red needle 7, spray equipment 8, power plant 9 and control device 10.Flow distributor 1 is for filling rigid molten metal
Melt, the molten metal of flow distributor 1, which flows into condenser 3, to be quickly cooled down, and control device 10 controls power plant 9 with turn
Disk 2 rotates so that forms loop type production, when turntable 2 takes cooling metal to red needle 7 bottom, red needle 7 is beaten from top to bottom
Metal in condenser 3 cools down product, and cooling metal alloy is shot down, and completes the casting of metal bar or particle.
Every equipment installs 1-5 flow distributor 1, and function is that high-temperature liquid state alloy is introduced into coagulator, and to casting rod
Play feeding.1 shell of flow distributor is welded with steel plate or cast iron (cast steel) is cast.Packet is internal refractory material, fire proofed wood
Material includes unshape refractory and sizing refractory material, and material is siliceous or magnesia or aluminum or clayey or three kinds above-mentioned
Mixture.There are one packet bottoms or several liquid alloy outfluxes, a diameter of 10-150mm of outflux, flow distributor are provided simultaneously with casting
With feeding function.
As shown in figure 4,2 bottom of turntable is provided with pillar 2.1 and bearing block 2.2,2.1 one end of pillar is arranged at 2 bottom of turntable
Portion, the other end are movably arranged on bearing block 2.2.Power plant 9 connect the rotation of driving disc 2, control device 10 with turntable 2
It is connect with power plant 9.Control device 10 control power plant 9 synchronize control turntable 2 rotate so that control point from
One becomes multiple better controls, starts speed and more accelerates, braking effect is more preferable.
Condenser 3 is arranged on turntable 2, and flow distributor 1 is arranged in the top of condenser 3.Condenser 3 includes that cooling medium enters
Mouth 3.1, cooling media outlet 3.2, strong cooler shell 3.3, coagulator 3.4, medium motion gap 3.5 and sealing ring 3.6.Qiang Leng
Device shell 3.3 is arranged on the outer wall of coagulator 3.4 and forms medium motion gap 3.5 with outer wall.Strong 3.3 both ends of cooler shell
It is fixed in coagulator 3.4 by sealing ring 3.6, cooling medium inlet 3.1 and cooling is provided on strong cooler shell 3.3
Media outlet 3.2.Every equipment contains 5 sets or more coagulators and chiller, coagulator cycle operation, and function is to realize liquid
Alloy quickly solidifies and continuous production.Coagulator and chiller are combined as an integral installation on revolving platform.Coagulator by
Material is that copper (steel, graphite) or three's combination are made, and length and internal diameter accommodate the inner cavity design of liquid depending on the market demand
Squarely or circle, inner cavity outline diameter range 30mm to 300mm, cavity heights 100mm to 2000mm.Chiller steel or copper
Manufacture, and sealing ring is installed.Chiller includes cooling medium inlet and outlet, adopts water as cooling medium, each Quench
1-50 tphs of cooling water pressure 0.05-2.0Mpa, flow, the flow velocity of device are not less than 0.1m/s.3 bottom of condenser is provided with
Bottom cover, when condenser 3 is moved in 7 bottom of red needle, bottom cover is opened, after waiting the metal alloy of condensers 3 to be tapped, bottom
Lid covers again.
Water distributor 5 is arranged in the center of turntable 2, and the feed water inlet of water distributor 5 is connect with condenser 3 with water outlet.
Water distributor 5 includes water supply flange, several distributive pipes and Recovery of the hot water pipe.Water supply flange is connect with external fluid delivery conduit, Ruo Gangen
Distributive pipe one end with water supply flanged joint.The other end of every water pipe is connect with the cooling medium inlet 3.1 of coagulator 3.4,
Recovery of the hot water pipe is connect with the cooling media outlet 3.2 of coagulator 3.4.Water distributor is made of metal material, and it is flat to be mounted on revolution
In platform, it is connected with chiller by pressure hose.Water distributor and chiller are as revolving platform rotates synchronously together, the two
Keep relative static conditions.Water distributor can automatically adjust confluent in transport process.
Powder adding device 4 be arranged the top of condenser 3 and with water distributor 5 on logical camber line.Filled on powder adding device 4 is to want
The dusty material of the metal alloy of production, dusty material are the substandard products recycled in product packaging back.Preparing to be put into gold
Before belonging to melt, powder adding device 4 is first passed through toward a small amount of metal alloy powders are poured into inside condenser 3, to preferably to condensation
The bottom cover of device 3 is protected, while also having carried out secondary fusion to the powder generated in production process, preferably improves product
Qualification rate, reducing powder becomes the ratio of substandard products.
Level detector 6, red needle 7 and spray equipment 8 are connect by leverage with power plant 9.Level detector 6,
Red needle 7 and spray equipment 8 are arranged the top of condenser 3 and on same camber lines.Spray equipment 8 is used for sprayed coating, is used for
Protect the mold inside condenser 3.When the control of power plant 9 level detector 6, red needle 7 and spray equipment 8 move down, liquid
Position survey meter 6 is arranged before red needle 7, and spray equipment 8 is arranged behind red needle 7, level detector 6, red needle 7 and spraying
Device 8 respectively enters in a condenser 3.Level detector 6 is high to the metal liquid level just plus in the condenser 3 of good molten metal
Degree is detected, and detection data is transmitted to control device 10, forms feedback regulation control.Spray equipment 8 is to empty condenser
3 internal spray coating so that condenser 3 is preferably protected, and using the preheating of mold coating is dried.
Control device 10 includes microprocessor, clock circuit and motor-drive circuit, and clock circuit is connect with microprocessor,
Microprocessor is connect through motor-drive circuit with motor 9.5.Microprocessor uses STM32 series monolithic chips, motor to drive
Dynamic circuit uses multichannel motor output control circuit.
As shown in figure 4, power plant 9 is connect with power plant 9 for driving or brake rotor 2, control device 10.It is dynamic
Power apparatus 9 is symmetrically arranged on 2.1 periphery of pillar, and power plant 9 is axle center, power plant 9 and power plant with pillar 2.1
Angle between 9 is identical so that stress more balances, greatly reduced in startup or braking to power plant 9 with
2.1 connecting component of pillar and due to the long-living abrasion to bearing block 2.2 of the gravity unbalance of turntable 2.
Power plant 9 includes work box drive shaft 9.1, work box output shaft 9.2, work box input shaft 9.3, case speed machine
9.4, work box and motor 9.5.Motor 9.5 is connect through case speed machine 9.4, work box input shaft 9.3 with work box.Motor
9.5 rotations drive case speed machine 9.4 to rotate, and case speed machine 9.4 drives work box to work by work box input shaft 9.3.Driving
Baffle-box one end is arranged on pillar 2.1, drives the work box drive shaft 9.1 and work of the other end and a work box of baffle-box
Make the connection of case output shaft 9.2.Work box is rotated through work box drive shaft 9.1 and 9.2 driving disc 2 of work box output shaft.
Level detector 6 is for detecting liquid metal liquid level in coagulator 3.4, if being not achieved under specified altitude
Limit, then export electric signal, and metal flow control device enlargement discharge is allowed to reduce flow if being higher than defined liquid level.
Red needle 7 is made of metal material, and is moved up and down vertically under the driving of driver output shaft, is kept and turn round forever
Platform moves synchronously.When revolving platform indexing, red needle 7 just leaves 3.4 upper surface of coagulator；The red needle 7 when indexing stops
Just enter 3.4 intracavitary of coagulator from 3.4 upper end of coagulator, impact the alloy casting rod solidified, casting rod is made to be detached from coagulator
3.4.After casting rod demoulding, coagulator 3.4 enters next working cycles.
Spray equipment 8 is made of metal material, by pressure hose in liquid coating and compressed air and spray equipment 8
The liquid coating channel being equipped with is connected with compressed air channel.Spray equipment 8 is also the output shaft by driver work box
Driving, same-phase synchronous with red needle 7 move vertically up and down, realize to coagulator inner-wall spraying coating.Driver include motor,
Reduction box and work box.Work box is equipped with input shaft, output shaft and drive shaft.Input shaft arrives the power transfer that reduction box exports
Work box, drive shaft are responsible for that revolving platform is driven to make horizontal intermittent-rotation movement around center, and output shaft pushes red needle 7 and spraying dress
8 are set to move up and down vertically.
The preferred embodiment created to the utility model above is illustrated, but the utility model is not limited to
Embodiment, those skilled in the art can also make various etc. under the premise of without prejudice to the utility model creative spirit
Same modification or replacement, these equivalent modifications or replacement are all contained in scope of the present application.
Claims (6)
1. it is a kind of revolution continuous production alloy flow distributor, which is characterized in that including involucrum (1.1), refractory material layer (1.2),
Molten metal exports (1.3) and liquid level detector (1.5)；Involucrum (1.1) is set as the structure of container of built-in recess upper end opening；It is resistance to
In the inside of involucrum (1.1), molten metal exports (1.3) and is arranged in involucrum (1.1) bottom end, liquid level for fiery material layer (1.2) setting
Detector (1.5) setting is in involucrum (1.1).
2. a kind of flow distributor of revolution continuous production alloy according to claim 1, it is characterised in that：It further include switch
(1.4), the switch (1.4) includes switch wheel (1.4.1), switch opening (1.4.2), revolving fixed point (1.4.3) and driving wheel
(1.4.4), revolving fixed point (1.4.3) are fixed on the side wall of molten metal outlet (1.3), and switch wheel (1.4.1) can revolve
Turn to be arranged on revolving fixed point (1.4.3) and crosscutting molten metal outlet (1.3), switch opening (1.4.2) are arranged in switch wheel
On (1.4.1), driving wheel (1.4.4) is connect with switch wheel (1.4.1) latch, the shaft and external impetus of driving wheel (1.4.4)
Device connects.
3. a kind of flow distributor of revolution continuous production alloy according to claim 2, it is characterised in that：The switch opening
The opening diameter of (1.4.2) is more than the opening diameter of molten metal outlet (1.3), and the opening diameter of switch opening (1.4.2) is small
In the radius of switch wheel (1.4.1).
4. a kind of flow distributor of revolution continuous production alloy according to claim 1, it is characterised in that：The level sensing
Device (1.5) includes more rapiers and detector, and rapier and the height of involucrum (1.1) bottom are arranged at gradient in involucrum (1.1),
Every rapier is connect with detector, and a rapier is as detector cathode, anode of other rapiers as detector, detector
It detects as whether the rapier of detector anode is powered.
5. a kind of flow distributor of revolution continuous production alloy according to claim 2, it is characterised in that：Further include control
Device, motor and molten metal rotating device, controller connect driving switch (1.4) open and close by motor with switch (1.4),
Controller is connect with liquid level detector (1.5)；The amount control gold for the molten metal that controller is detected according to liquid level detector (1.5)
Belong to melt rotating device to carry out pouring into molten metal.
6. a kind of flow distributor of revolution continuous production alloy according to claim 5, it is characterised in that：The molten metal
Rotating device is molten metal transiting vehicle, is internally provided with control system, and control system is connect with controller, and controller is control
Signal issues control system, and control system controls the movement of molten metal transiting vehicle.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820111516.7U CN208083436U (en) | 2018-01-23 | 2018-01-23 | A kind of flow distributor of revolution continuous production alloy |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820111516.7U CN208083436U (en) | 2018-01-23 | 2018-01-23 | A kind of flow distributor of revolution continuous production alloy |
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| Publication Number | Publication Date |
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| CN208083436U true CN208083436U (en) | 2018-11-13 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108044089A (en) * | 2018-01-23 | 2018-05-18 | 广西欧迪姆重工科技有限公司 | A kind of flow distributor and its equipment for turning round continuous production alloy |
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2018
- 2018-01-23 CN CN201820111516.7U patent/CN208083436U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108044089A (en) * | 2018-01-23 | 2018-05-18 | 广西欧迪姆重工科技有限公司 | A kind of flow distributor and its equipment for turning round continuous production alloy |
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