CN208083387U - A kind of control device and its equipment of revolution continuous production alloy - Google Patents
A kind of control device and its equipment of revolution continuous production alloy Download PDFInfo
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- CN208083387U CN208083387U CN201820110945.2U CN201820110945U CN208083387U CN 208083387 U CN208083387 U CN 208083387U CN 201820110945 U CN201820110945 U CN 201820110945U CN 208083387 U CN208083387 U CN 208083387U
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Abstract
The utility model provides a kind of control device and its equipment of revolution continuous production alloy, belong to liquid alloy solidification technology field, which includes control device, power plant, leverage, water distributor switching device, condenser bottom cover control device and head piece packet stream mouth control device.Equipment includes head piece packet, turntable, condenser, powder adding device, water distributor, level detector, red needle, spray equipment, power plant and control device.The equipment can continuously produce fine and close casting rod or bulk material in enormous quantities, can meet non-ferrous metal, the steel ingot production needs of various large, medium and small batches；Production efficiency improves ten times or more than the fixed ingot casting production equipment efficiency that the current country uses.
Description
Technical field
The utility model is related to liquid alloy solidification technology fields, more particularly to a kind of control of revolution continuous production alloy
Device processed and its equipment.
Background technology
Currently, most of domestic Ferrous Metallurgy, non-ferrous metal and machine casting industry field production ingot casting are liquid metal
It is cast to and obtains various ingot castings of different sizes in ingot mould.Conventional method has the disadvantage that, first, high temperature fluent metal is direct
It is washed into ingot mould bottom, leads to that mould scaling loss is serious, unit product die cost is costly；Second is that liquid metal condensation time
It is long, there is serious component segregation；Third, the production cycle is long；Fourth, labor productivity is especially low.By taking iron alloy pouring as an example, from
It is cast to and is processed into qualified finished product and needs to be up to 24-36 hour, it is first that the mould expense of ton alloy product reaches 5-20；Product
Uneven at split pole, different parts ingredient differs greatly, and some is up to 10% or more, cannot meet user demand.Some enterprises
Using carrier bar casting machine, production efficiency has obtained larger raising, but the high problem of die cost still cannot solve, and this side
Method can not produce high quality casting rod.
Existing alloy production system generally uses carrier bar casting machine, and control section is fairly simple, need not be too many
Component is carried out while being controlled, but its production efficiency is relatively more beneath, and chip index is higher.It is arranged as required to out a kind of life of annular
Producing line, and then the production efficiency of very high alloy.Therefore it needs to design a kind of control efficiency higher, the casting of more accurate metal alloy
Control device.
Utility model content
To solve the deficiencies in the prior art, the utility model provide it is a kind of revolution continuous production alloy control device and its
Equipment.
The utility model solves the above problems by the following technical programs：
A kind of control device of revolution continuous production alloy, including control device, power plant, leverage, water distributor
Switching device, condenser bottom cover control device and head piece packet stream mouth control device；
The output end of the control device respectively with power plant, water distributor switching device, condenser bottom cover control device
It controls and connects with head piece packet stream mouth control device；The power plant and leverage control connection and control turntable rotation；Institute
Leverage control liquid level detection device, stripper apparatus and/or spray equipment is stated to move up and down；The water distributor switching device
Control every subtube flow size of water distributor；The condenser bottom cover control device control condenser bottom cover beats Push And Release
It closes；The open and close of the fluid port of the head piece packet stream mouth control device control head piece packet.
A kind of control device of revolution continuous production alloy still further comprises plus powder control device, described plus powder control dress
It sets control powder adding device and adds powder to air-cooled condenser.
In said program, preferably power plant includes work box drive shaft, work box output shaft), work box input
Axis, case speed machine, work box and motor, motor are connect through case speed machine, work box input shaft with work box, and work box is through work
Case drive shaft and the rotation of work box output shaft driving disc.
In said program, preferably water distributor switching device includes several electronic water stream valves and bus circuit, described
The input terminal of bus circuit is connect with control device, and the output end of the bus circuit is connect with each electronic water stream valve respectively,
One electronic water stream valve is arranged in a distributive pipe of water distributor.
In said program, preferably head piece packet stream mouth control device includes switch valve plate, motor and high temperature insulating plate, institute
State motor and control connect with switch valve plate by heat-insulated shaft, high temperature insulating plate be arranged motor and with motor connecting wire road outside
Side.
In said program, preferably control device includes microprocessor, clock circuit and motor-drive circuit, clock electricity
Road is connect with microprocessor, and microprocessor is connect through motor-drive circuit with motor.
A kind of equipment of revolution continuous production alloy, including head piece packet, turntable, condenser, water distributor, red needle, spraying dress
It sets, power plant and control device；
Turntable bottom is provided with pillar and bearing block, and pillar one end is arranged in turntable bottom, and the other end is movably arranged on axis
In bearing, power plant connect driving disc rotation with turntable, and control device is connect with power plant, and condenser is arranged in turntable
On, head piece packet is arranged in the top of condenser, and water distributor is arranged in the center of turntable, the feed water inlet of water distributor and water outlet
It is connect with condenser, red needle and spray equipment are connect by leverage with power plant, and red needle and spray equipment setting exist
The top of condenser and on same camber line.
In said program, preferably condenser includes cooling medium inlet, cooling media outlet, strong cooler shell, coagulates
Gu device, medium motion gap and sealing ring, strong cooler shell is arranged on the outer wall of coagulator and forms medium motion with outer wall
Gap, strong cooler shell both ends are fixed at by sealing ring in coagulator, and being provided with cooling medium on strong cooler shell enters
Mouth and cooling media outlet.
In said program, preferably water distributor includes water supply flange, several distributive pipes and Recovery of the hot water pipe, for water law
Orchid connect with external fluid delivery conduit, several distributive pipe one end with water supply flanged joint, the other end and coagulator of every water pipe
The connection of cooling medium inlet, the cooling media outlet of Recovery of the hot water pipe and coagulator connects.
A kind of equipment of revolution continuous production alloy further includes powder adding device and level detector, and powder adding device is arranged cold
The top of condenser and with water distributor on same camber line, level detector is connect by leverage with power plant, liquid level
Survey meter be arranged the top of condenser and with red needle and spray equipment on same camber line.
The advantages of the utility model is with effect：
The utility model controls entire alloy production equipment by electronic control unit, so that control accuracy higher,
Control thought that more preferably, asking for production can not be continued because of component part failure or control error in process of production by reducing
Topic.Production equipment provided by the utility model can continuously produce fine and close casting rod or bulk material in enormous quantities, can meet various
The non-ferrous metal of large, medium and small batch, steel ingot production need；Production efficiency is set than the fixed ingot casting production that the current country uses
Standby efficiency improves ten times or more.If for the casting of fragile material such as ferroalloy, metallic silicon, simple extruding is mixed, sub-sieve is set
The standby bulk material that can obtain meeting user's requirement, powder rate is low, production efficiency is high.The utility model and existing production equipment
It compares, the proportion of goods damageds of mold are lower, secondary use metal powder, and the powder rate of the product produced is very low, the prior art
The powder rate of product is 10% or so, and the powder rate of the product of the utility model carries out quickly as low as 5% or so, and by condenser
Condensation, from make produce production life cycle it is shorter, it is more efficient.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model production equipment.
Fig. 2 is the structure diagram of the utility model control device.
Fig. 3 is the structural schematic diagram of the more powered turntables of the utility model.
Fig. 4 is the utility model condenser traverse structural schematic diagram.
Fig. 5 is the vertical view of the utility model turntable.
Fig. 6 is the utility model powerplant configuration schematic diagram.
Figure label：1 head piece packet, 2 turntables, 2.1 pillars, 2.2 bearing blocks, 2.3 turntable table tops, the installation of 2.4 condensers
Hole, 3 condensers, 3.1 cooling medium inlets, 3.2 cooling media outlets, the last 3.3 cooler shell, 3.4 coagulators, 3.5 media fortune
Dynamic gap, 3.6 sealing rings, 4 powder adding devices, 5 water distributors, 6 level detectors, 7 red needles, 8 spray equipments, 9 power plants, 9.1
Work box drive shaft, 9.2 work box output shafts, 9.3 work box input shafts, 9.4 casees speed machines, 9.5 motor, 10 control devices.
Specific implementation mode
The utility model is described in further detail with reference to embodiments.
As shown in Fig. 2, a kind of control device of revolution continuous production alloy, including control device, power plant, lever dress
It sets, water distributor switching device, add powder control device, condenser bottom cover control device and head piece packet stream mouth control device.
The output end of control device respectively with power plant, water distributor switching device, condenser bottom cover control device and stream
Mouth packet stream mouth control device control connection.Control device includes microprocessor, clock circuit and motor-drive circuit, clock circuit
It is connect with microprocessor, microprocessor is connect through motor-drive circuit with motor.Microprocessor uses STM32 series monolithics
Chip, motor-drive circuit use multichannel motor output control circuit.
Power plant and leverage control connection and control turntable rotation.Power plant include work box drive shaft 9.1,
Work box output shaft 9.2, work box input shaft 9.3, case speed machine 9.4, work box and motor 9.5.Motor 9.5 is through case speed machine
9.4, work box input shaft 9.3 is connect with work box.The rotation of motor 9.5 drives case speed machine 9.4 to rotate, and case speed machine 9.4 passes through
Work box input shaft 3 and then drive work box work.It drives baffle-box one end to be arranged on pillar 2.1, drives the another of baffle-box
One end is connect with the work box drive shaft 9.1 of work box and work box output shaft 9.2.Work box is through work box drive shaft
9.1 and 9.2 driving disc of work box output shaft rotation.
Leverage controls liquid level detection device, stripper apparatus and/or spray equipment and moves up and down.Leverage includes thick stick
Bar fulcrum and lever, lever are arranged on balance pivot.Balance pivot lever segmentation growth half section and half section short, long half section with
The work box output shaft 9.2 of power plant connects.Leverage control liquid level detection device, stripper apparatus and spray equipment are done together
Step movement.
Water distributor switching device controls every subtube flow size of water distributor.Water distributor switching device includes several electricity
The input terminal of sub- water flow valve and bus circuit, the bus circuit is connect with control device, the output end point of the bus circuit
It is not connect with each electronic water stream valve, an electronic water stream valve is arranged in a distributive pipe of water distributor.
Condenser bottom cover control device controls opening and the closing of condenser bottom cover.Condenser bottom cover control device includes electricity
Machine, bottom cover and drag hook spring, machine shaft control bottom cover do arcuate movement, and drag hook spring catches on bottom cover when bottom cover lid closes.
Head piece packet stream mouth control device controls the open and close of the fluid port of head piece packet.Head piece packet stream mouth control device packet
Switch valve plate, motor and high temperature insulating plate are included, the motor connect control, high temperature insulating plate by heat-insulated shaft with switch valve plate
Outside in motor and with motor connecting wire road is set.
As shown in figure 5, power plant is connect for driving or brake rotor, control device with power plant.Power plant
Even to be symmetricly set on 2.1 periphery of pillar, power plant is axle center with pillar 2.1, the angle between power plant and power plant
It is identical, so that stress more balances, greatly reduced in startup or braking to power plant and 2.1 interconnecting piece of pillar
Part and due to the long-living abrasion to bearing block 2.2 of the gravity unbalance of turntable.
A kind of equipment of revolution continuous production alloy, including head piece packet 1, turntable 2, condenser 3, powder adding device 4, water distributor
5, level detector 6, red needle 7, spray equipment 8, power plant 9 and control device 10.Head piece packet 1 is for filling rigid molten metal
Melt, the molten metal of head piece packet 1, which flows into condenser 3, to be quickly cooled down, and control device 10 controls power plant 9 with turn
Disk 2 rotates so that forms loop type production, when turntable 2 takes cooling metal to red needle 7 bottom, red needle 7 is beaten from top to bottom
Metal in condenser 3 cools down product, and cooling metal alloy is shot down, and completes the casting of metal bar or particle.This equipment can
To be set as the production turntable of a circular ring shape, the annularity of an ellipse or tank chain may be set to be.As long as
The continuous production for being closed loop is the achievable range of the application.
Every equipment installs 1-5 head piece packet 1, and function is that high-temperature liquid state alloy is introduced into coagulator, and to casting rod
Play feeding.1 shell of head piece packet is welded with steel plate or cast iron (cast steel) is cast.Packet is internal refractory material, fire proofed wood
Material includes unshape refractory and sizing refractory material, and material is siliceous or magnesia or aluminum or clayey or three kinds above-mentioned
Mixture.There are one packet bottoms or several liquid alloy outfluxes, a diameter of 10-150mm of outflux, head piece packet are provided simultaneously with casting
With feeding function.
As shown in figure 3,2 bottom of turntable is provided with pillar 2.1 and bearing block 2.2,2.1 one end of pillar is arranged at 2 bottom of turntable
Portion, the other end are movably arranged on bearing block 2.2.Power plant 9 connect the rotation of driving disc 2, control device 10 with turntable 2
It is connect with power plant 9.Control device 10 control power plant 9 synchronize control turntable 2 rotate so that control point from
One becomes multiple better controls, starts speed and more accelerates, braking effect is more preferable.
Condenser 3 is arranged on turntable 2, and head piece packet 1 is arranged in the top of condenser 3.Condenser 3 includes cooling medium
Entrance 3.1, cooling media outlet 3.2, strong cooler shell 3.3, coagulator 3.4, medium motion gap 3.5 and sealing ring 3.6.By force
Cooler shell 3.3 is arranged on the outer wall of coagulator 3.4 and forms medium motion gap 3.5 with outer wall.Strong 3.3 liang of cooler shell
End is fixed at by sealing ring 3.6 in coagulator 3.4, and cooling medium inlet 3.1 and cold is provided on strong cooler shell 3.3
But media outlet 3.2.Every equipment contains 5 sets or more coagulators and chiller, coagulator cycle operation, and function is to realize liquid
State alloy quickly solidifies and continuous production.Coagulator and chiller are combined as an integral installation on revolving platform.Coagulator
It is that copper (steel, graphite) or three combine and be made by material, depending on the market demand, the inner cavity for accommodating liquid is set for length and internal diameter
Count squarely or circle, inner cavity outline diameter range 30mm to 300mm, cavity heights 100mm to 2000mm.Chiller steel or
Copper is made, and installs sealing ring.Chiller includes cooling medium inlet and outlet, adopts water as cooling medium, each swashs
1-50 tphs of cooling water pressure 0.05-2.0Mpa, flow, the flow velocity of cooler are not less than 0.1m/s.3 bottom of condenser is arranged
Bottom cover, when condenser 3 is moved in 7 bottom of red needle, bottom cover is opened, after waiting the metal alloys of condensers 3 to be tapped and,
Bottom cover covers again.
Water distributor 5 is arranged in the center of turntable 2, and the feed water inlet of water distributor 5 is connect with condenser 3 with water outlet.
Water distributor 5 includes water supply flange, several distributive pipes and Recovery of the hot water pipe.Water supply flange is connect with external fluid delivery conduit, Ruo Gangen
Distributive pipe one end with water supply flanged joint.The other end of every water pipe is connect with the cooling medium inlet 3.1 of coagulator 3.4,
Recovery of the hot water pipe is connect with the cooling media outlet 3.2 of coagulator 3.4.Water distributor is made of metal material, and it is flat to be mounted on revolution
In platform, it is connected with chiller by pressure hose.Water distributor and chiller are as revolving platform rotates synchronously together, the two
Keep relative static conditions.Water distributor can automatically adjust confluent in transport process.
Powder adding device 4 be arranged the top of condenser 3 and with water distributor 5 on logical camber line.Filled on powder adding device 4 is to want
The dusty material of the metal alloy of production, dusty material are the substandard products recycled in product packaging back.Preparing to be put into gold
Before belonging to melt, powder adding device 4 is first passed through toward a small amount of metal alloy powders are poured into inside condenser 3, to preferably to condensation
The bottom cover of device 3 is protected, while also having carried out secondary fusion to the powder generated in production process, preferably improves product
Qualification rate, reducing powder becomes the ratio of substandard products.
Level detector 6, red needle 7 and spray equipment 8 are connect by leverage with power plant 9.Level detector 6,
Red needle 7 and spray equipment 8 are arranged the top of condenser 3 and on same camber lines.Spray equipment 8 is used for sprayed coating, is used for
Protect the mold inside condenser 3.When the control of power plant 9 level detector 6, red needle 7 and spray equipment 8 move down, liquid
Position survey meter 6 is arranged before red needle 7, and spray equipment 8 is arranged behind red needle 7, level detector 6, red needle 7 and spraying
Device 8 respectively enters in a condenser 3.Level detector 6 is high to the metal liquid level just plus in the condenser 3 of good molten metal
Degree is detected, and detection is recorded a demerit and is transmitted to control device 10, forms feedback regulation control.Spray equipment 8 is to empty condenser
3 internal spray coating so that condenser 3 is preferably protected, and using the preheating of mold coating is dried.
Level detector 6 is for detecting liquid metal liquid level in coagulator 3.4, if being not achieved under specified altitude
Limit, then export electric signal, and metal flow control device enlargement discharge is allowed to reduce flow if being higher than defined liquid level.
Red needle 7 is made of metal material, and is moved up and down vertically under the driving of driver output shaft, is kept and turn round forever
Platform moves synchronously.When revolving platform indexing, red needle 7 just leaves 3.4 upper surface of coagulator；The red needle 7 when indexing stops
Just enter 3.4 intracavitary of coagulator from 3.4 upper end of coagulator, impact the alloy casting rod solidified, casting rod is made to be detached from coagulator
3.4.After casting rod demoulding, coagulator 3.4 enters next working cycles.
Spray equipment 8 is made of metal material, by pressure hose in liquid coating and compressed air and spray equipment 8
The liquid coating channel being equipped with is connected with compressed air channel.Spray equipment 8 is also the output shaft by driver work box
Driving, same-phase synchronous with red needle 7 move vertically up and down, realize to coagulator inner-wall spraying coating.Driver include motor,
Reduction box and work box.Work box is equipped with input shaft, output shaft and drive shaft.Input shaft arrives the power transfer that reduction box exports
Work box, drive shaft are responsible for that revolving platform is driven to make horizontal intermittent-rotation movement around center, and output shaft pushes red needle 7 and spraying dress
8 are set to move up and down vertically.
The preferred embodiment created to the utility model above is illustrated, but the utility model is not limited to
Embodiment, those skilled in the art can also make various etc. under the premise of without prejudice to the utility model creative spirit
Same modification or replacement, these equivalent modifications or replacement are all contained in scope of the present application.
Claims (10)
1. a kind of control device of revolution continuous production alloy, which is characterized in that including control device, power plant, lever dress
It sets, water distributor switching device, condenser bottom cover control device and head piece packet stream mouth control device；
The output end of the control device respectively with power plant, water distributor switching device, condenser bottom cover control device and stream
Mouth packet stream mouth control device control connection；The power plant and leverage control connection and control turntable rotation；The thick stick
Liquid level detection device, stripper apparatus and/or spray equipment outside lever apparatus control move up and down；The water distributor switching device
Control every subtube flow size of water distributor；The condenser bottom cover control device control condenser bottom cover beats Push And Release
It closes；The open and close of the fluid port of the head piece packet stream mouth control device control head piece packet.
2. a kind of control device of revolution continuous production alloy according to claim 1, it is characterised in that：Further include adding powder
Control device, described plus powder control device control powder adding device add powder to air-cooled condenser.
3. a kind of control device of revolution continuous production alloy according to claim 1, it is characterised in that：The power dress
It sets including work box drive shaft (9.1), work box output shaft (9.2), work box input shaft (9.3), case speed machine (9.4), work
Case and motor (9.5), motor (9.5) are connect through case speed machine (9.4), work box input shaft (9.3) with work box, work box
Through work box drive shaft (9.1) and work box output shaft (9.2) driving external rotating disc rotation.
4. a kind of control device of revolution continuous production alloy according to claim 1, it is characterised in that：The water distributor
Switching device includes several electronic water stream valves and bus circuit, and the input terminal of the bus circuit is connect with control device, institute
The output end for stating bus circuit is connect with each electronic water stream valve respectively, and one point in water distributor is arranged in an electronic water stream valve
In water pipe.
5. a kind of control device of revolution continuous production alloy according to claim 1, it is characterised in that：The head piece packet
Head piece control device includes switch valve plate, motor and high temperature insulating plate, and the motor is connect by heat-insulated shaft with switch valve plate
The outside in motor and with motor connecting wire road is arranged in control, high temperature insulating plate.
6. a kind of control device of revolution continuous production alloy according to claim 1, it is characterised in that：The control dress
It sets including microprocessor, clock circuit and motor-drive circuit, clock circuit is connect with microprocessor, and microprocessor drives through motor
Dynamic circuit is connect with motor.
7. a kind of equipment of revolution continuous production alloy, it is characterised in that：Including head piece packet (1), turntable (2), condenser (3),
Water distributor (5), red needle (7), spray equipment (8), power plant (9) and control device (10)；
Turntable (2) bottom is provided with pillar (2.1) and bearing block (2.2), and pillar (2.1) one end is arranged in turntable (2) bottom, separately
One end is movably arranged on bearing block (2.2), and power plant (9) connect driving disc (2) rotation, control device with turntable (2)
(10) it is connect with power plant (9), condenser (3) is arranged on turntable (2), and head piece packet (1) is arranged in the upper of condenser (3)
Side, water distributor (5) setting connect with condenser (3) in the center of turntable (2), the feed water inlet of water distributor (5) with water outlet
It connects, red needle (7) and spray equipment (8) are connect by leverage with power plant (9), red needle (7) and spray equipment (8) setting
In the top of condenser (3) and on same camber line.
8. a kind of equipment of revolution continuous production alloy according to claim 7, it is characterised in that：The condenser (3)
Including cooling medium inlet (3.1), cooling media outlet (3.2), strong cooler shell (3.3), coagulator (3.4), medium motion
Gap (3.5) and sealing ring (3.6), strong cooler shell (3.3), which is arranged on the outer wall of coagulator (3.4) and is formed with outer wall, to be situated between
Matter movement clearance (3.5), strong cooler shell (3.3) both ends are fixed at by sealing ring (3.6) in coagulator (3.4), by force
Cooling medium inlet (3.1) and cooling media outlet (3.2) are provided on cooler shell (3.3).
9. a kind of equipment of revolution continuous production alloy according to claim 8, it is characterised in that：The water distributor (5)
It is connect with external fluid delivery conduit including water supply flange, several distributive pipes and Recovery of the hot water pipe, water supply flange, several distributive pipes one
With water supply flanged joint, the other end of every water pipe connect with the cooling medium inlet (3.1) of coagulator (3.4) at end, hot water
Recovery tube is connect with the cooling media outlet (3.2) of coagulator (3.4).
10. a kind of equipment of revolution continuous production alloy according to claim 8, it is characterised in that：Further include plus powder fills
Set (4) and level detector (6), powder adding device (4) setting the top of condenser (3) and with water distributor (5) in same arc
On line, level detector (6) is connect by leverage with power plant (9), and level detector (6) is arranged in condenser (3)
Top and with red needle (7) and spray equipment (8) on same camber line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820110945.2U CN208083387U (en) | 2018-01-23 | 2018-01-23 | A kind of control device and its equipment of revolution continuous production alloy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820110945.2U CN208083387U (en) | 2018-01-23 | 2018-01-23 | A kind of control device and its equipment of revolution continuous production alloy |
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| Publication Number | Publication Date |
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| CN208083387U true CN208083387U (en) | 2018-11-13 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108080587A (en) * | 2018-01-23 | 2018-05-29 | 广西欧迪姆重工科技有限公司 | A kind of control device and its equipment for turning round continuous production alloy |
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2018
- 2018-01-23 CN CN201820110945.2U patent/CN208083387U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108080587A (en) * | 2018-01-23 | 2018-05-29 | 广西欧迪姆重工科技有限公司 | A kind of control device and its equipment for turning round continuous production alloy |
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