CN108080587A - A kind of control device and its equipment for turning round continuous production alloy - Google Patents
A kind of control device and its equipment for turning round continuous production alloy Download PDFInfo
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- CN108080587A CN108080587A CN201810065225.3A CN201810065225A CN108080587A CN 108080587 A CN108080587 A CN 108080587A CN 201810065225 A CN201810065225 A CN 201810065225A CN 108080587 A CN108080587 A CN 108080587A
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- condenser
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D5/00—Machines or plants for pig or like casting
- B22D5/04—Machines or plants for pig or like casting with endless casting conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D46/00—Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
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Abstract
The present invention provides a kind of control device and its equipment for turning round continuous production alloy, belong to liquid alloy solidification technology field, which includes control device, power set, leverage, water distributor switching device, condenser bottom cover control device and head piece packet stream mouth control device.Equipment includes head piece bag, turntable, condenser, powder adding device, water distributor, level detector, red needle, spray equipment, power set and control device.The equipment can continuously produce fine and close casting rod or bulk material in enormous quantities, can meet non-ferrous metal, the steel ingot production needs of various large, medium and small batches;Production efficiency improves ten times or more than the fixed ingot casting production equipment efficiency that the current country uses.
Description
Technical field
The present invention relates to liquid alloy solidification technology fields, are filled more particularly to a kind of control for turning round continuous production alloy
It puts and its equipment.
Background technology
At present, most of domestic Ferrous Metallurgy, non-ferrous metal and machine casting industry field production ingot casting are liquid metal
It is cast to and various ingot castings of different sizes is obtained in ingot mould.Conventional method has the disadvantage that, first, high temperature fluent metal is direct
Ingot mould bottom is washed into, causes that mould scaling loss is serious, unit product die cost is costly;Second is that liquid metal condensation time
It is long, there is serious component segregation;Third, the production cycle is long;Fourth, labor productivity is especially low.By taking iron alloy pouring as an example, from
It is cast to and is processed into qualified finished product and needs when 24-36 is small, the mould expense of ton alloy product reaches 5-20 members;Product into
Split pole is uneven, and different parts ingredient differs greatly, and some is up to more than 10%, it is impossible to meet user demand.Some enterprises adopt
With carrier bar casting machine, production efficiency has obtained larger raising, but the high problem of die cost still cannot solve, and this method
High quality casting rod can not be produced.
For existing alloy production system generally using carrier bar casting machine, control section is fairly simple, need not be too many
Component progress controls simultaneously, but its production efficiency is more beneath, and chip index is higher.It is arranged as required to out a kind of life of annular
Producing line, and then the very production efficiency of high alloy.Therefore need to design a kind of control efficiency higher, the casting of more accurate metal alloy
Control device.
The content of the invention
To solve the deficiencies in the prior art, the present invention provides a kind of control device for turning round continuous production alloy and its sets
It is standby.
The present invention solves the above problems by the following technical programs:
A kind of control device for turning round continuous production alloy, including control device, power set, leverage, water distributor
Switching device, condenser bottom cover control device and head piece packet stream mouth control device;
The output terminal of the control device respectively with power set, water distributor switching device, condenser bottom cover control device
It controls and connects with head piece packet stream mouth control device;The power set are rotated with leverage control connection and control turntable;Institute
Leverage control liquid level detection device, stripper apparatus and/or spray equipment is stated to move up and down;The water distributor switching device cloth
Every subtube current size of hydrophone;The opening of the condenser bottom cover control device control condenser bottom cover and closing;It is described
The open and close of the fluid port of head piece packet stream mouth control device control head piece bag.
A kind of control device for turning round continuous production alloy still further comprises plus powder control device, described plus powder control dress
It puts control powder adding device and adds powder to air-cooled condenser.
In said program, preferably power set include work box drive shaft, work box output shaft), work box input
Axis, case speed machine, work box and motor, motor are connected through case speed machine, work box input shaft with work box, and work box is through work
Case drive shaft and work box output shaft driving disc rotate.
In said program, preferably water distributor switching device includes several electronic water stream valves and bus circuit, described
The input terminal of bus circuit is connected with control device, and the output terminal of the bus circuit is connected respectively with each electronic water stream valve,
One electronic water stream valve is arranged in a distributive pipe of water distributor.
In said program, preferably head piece packet stream mouth control device includes switch valve plate, motor and high temperature insulating plate, institute
State motor and control be connected with switch valve plate by heat-insulated shaft, high temperature insulating plate be arranged on motor and with motor connecting wire road outside
Side.
In said program, preferably control device includes microprocessor, clock circuit and motor-drive circuit, clock electricity
Road is connected with microprocessor, and microprocessor is connected through motor-drive circuit.
A kind of equipment for turning round continuous production alloy, including head piece bag, turntable, condenser, water distributor, red needle, spraying dress
It puts, power set and control device;
Turntable bottom is provided with pillar and bearing block, and pillar one end is arranged on turntable bottom, and the other end is movably arranged on axis
In bearing, power set are connected driving disc rotation with turntable, and control device is connected with power set, and condenser is arranged on turntable
On, head piece bag is arranged on the top of condenser, and water distributor is arranged on the center of turntable, the feed water inlet of water distributor and water outlet
It is connected with condenser, red needle and spray equipment are connected by leverage with power set, and red needle and spray equipment setting are cold
The top of condenser and on same camber line.
In said program, preferably condenser includes cooling medium inlet, cools down media outlet, strong cooler shell, coagulates
Gu device, medium motion gap and sealing ring, strong cooler shell is arranged on the outer wall of coagulator and forms medium motion with outer wall
Gap, strong cooler shell both ends are fixed at by sealing ring in coagulator, and cooling medium is provided on strong cooler shell and is entered
Mouth and cooling media outlet.
In said program, preferably water distributor includes water supply flange, several distributive pipes and Recovery of the hot water pipe, for water law
Orchid be connected with external fluid delivery conduit, several distributive pipe one end with water supply flanged joint, the other end and coagulator of every water pipe
The connection of cooling medium inlet, the cooling media outlet of Recovery of the hot water pipe and coagulator connects.
A kind of equipment for turning round continuous production alloy further includes powder adding device and level detector, and powder adding device is arranged on cold
The top of condenser and with water distributor on logical camber line, level detector is connected by leverage with power set, level detection
Instrument set condenser top and in red needle and spray equipment same camber line.
Advantages of the present invention is with effect:
The present invention controls entire alloy production equipment by electronic control unit, so that control accuracy higher, control
Thought more preferable, and reduced the problem of can not continuing production because of component part failure or control error in process of production.This
Fine and close casting rod or bulk material can continuously be produced in enormous quantities by inventing the production equipment provided, can meet various large, medium and small batches
The non-ferrous metal of amount, steel ingot production need;Production efficiency is improved than the fixed ingot casting production equipment efficiency that the current country uses
Ten times or more.If for the casting of fragile material such as ferroalloy, metallic silicon, simple extruding, sizing equipment are mixed with regard to that can obtain
Meet the bulk material of user's requirement, powder rate is low, production efficiency is high.It is of the invention compared with existing production equipment, the damage of mold
Consumption rate is lower, secondary use metal powder, and the powder rate of the product produced is very low, and the powder rate of the product of the prior art is
10% or so, the powder rate of product of the invention is low to 5% or so, and carries out rapid condensation by condenser, to produce
Production life cycle is shorter, more efficient.
Description of the drawings
Fig. 1 is the structure diagram of production equipment of the present invention.
Fig. 2 is the structure diagram of control device of the present invention.
Fig. 3 is the structure diagram of the more powered turntables of the present invention.
Fig. 4 is condenser traverse structure diagram of the present invention.
Fig. 5 is the top view of turntable of the present invention.
Fig. 6 is powerplant configuration schematic diagram of the present invention.
Figure label:1 head piece bag, 2 turntables, 2.1 pillars, 2.2 bearing blocks, 2.3 turntable table tops, 2.4 condenser mounting holes,
Between 3 condensers, 3.1 cooling medium inlets, 3.2 cooling media outlets, the last 3.3 cooler shell, 3.4 coagulators, 3.5 medium motions
Gap, 3.6 sealing rings, 4 powder adding devices, 5 water distributors, 6 level detectors, 7 red needles, 8 spray equipments, 9 power set, 9.1 work
Case drive shaft, 9.2 work box output shafts, 9.3 work box input shafts, 9.4 casees speed machines, 9.5 motor, 10 control devices.
Specific embodiment
The invention will be further described with reference to embodiments.
As shown in Fig. 2, a kind of control device for turning round continuous production alloy, including control device, power set, lever dress
Put, water distributor switching device, plus powder control device, condenser bottom cover control device and head piece packet stream mouth control device.
The output terminal of control device respectively with power set, water distributor switching device, condenser bottom cover control device and stream
The control device control connection of mouth packet stream mouth.Control device includes microprocessor, clock circuit and motor-drive circuit, clock circuit
It is connected with microprocessor, microprocessor is connected through motor-drive circuit with motor.Microprocessor uses STM32 series monolithics
Chip, motor-drive circuit use multichannel motor output control circuit.
Power set are rotated with leverage control connection and control turntable.Power set include work box drive shaft 9.1,
Work box output shaft 9.2, work box input shaft 9.3, case speed machine 9.4, work box and motor 9.5.Motor 9.5 is through case speed machine
9.4th, work box input shaft 9.3 is connected with work box.Motor 9.5, which rotates, drives case speed machine 9.4 to rotate, and case speed machine 9.4 passes through
Work box input shaft 3 and then drive work box work.Driving baffle-box one end is arranged on pillar 2.1, drives the another of baffle-box
One end is connected with the work box drive shaft 9.1 and work box output shaft 9.2 of work box.Work box is through work box drive shaft
9.1 and 9.2 driving disc of work box output shaft rotate.
Leverage control liquid level detection device, stripper apparatus and/or spray equipment move up and down.Leverage includes thick stick
Bar fulcrum and lever, lever are arranged on balance pivot.Balance pivot lever segmentation growth half section and half section short, long half section with
The work box output shaft 9.2 of power set connects.Leverage control liquid level detection device, stripper apparatus and spray equipment are done together
Step movement.
Every subtube current size of water distributor switching device water distributor.Water distributor switching device includes several electronic waters
Stream valve and bus circuit, the input terminal of the bus circuit are connected with control device, the output terminal of the bus circuit respectively with
Each electronic water stream valve connection, an electronic water stream valve are arranged in a distributive pipe of water distributor.
The opening of condenser bottom cover control device control condenser bottom cover and closing.Condenser bottom cover control device includes electricity
Machine, bottom cover and drag hook spring, machine shaft control bottom cover do arcuate movement, and drag hook spring catches on bottom cover when bottom cover lid closes.
The open and close of the fluid port of head piece packet stream mouth control device control head piece bag.Head piece packet stream mouth control device bag
Switch valve plate, motor and high temperature insulating plate are included, the motor is connected control, high temperature insulating plate by heat-insulated shaft with switch valve plate
It is arranged on motor and the outside with motor connecting wire road.
As shown in figure 5, power set are connected for driving or brake rotor, control device with power set.Power set
Even to be symmetricly set on 2.1 periphery of pillar, power set are axle center with pillar 2.1, the angle between power set and power set
It is identical, so that stress more balances, greatly reduced in startup or braking to power set and 2.1 connecting portion of pillar
Part and due to the long-living abrasion to bearing block 2.2 of the gravity unbalance of turntable.
A kind of equipment for turning round continuous production alloy, including head piece bag 1, turntable 2, condenser 3, powder adding device 4, water distributor
5th, level detector 6, red needle 7, spray equipment 8, power set 9 and control device 10.Head piece bag 1 is used to fill firm molten metal
Melt, the molten metal of head piece bag 1, which is flowed into condenser 3, to be quickly cooled down, and control device 10 controls power set 9 with turn
Disk 2 rotates so that forms loop type production, when turntable 2 takes the metal of cooling to red needle 7 bottom, red needle 7 is beaten from top to bottom
Metal cooling product in condenser 3, shoots down the metal alloy of cooling, completes the casting of metal bar or particle.This equipment can
To be arranged to the production turntable of a circular ring shape, the annularity of an ellipse or tank chain may be set to be.As long as
The continuous production for being closed loop is the achievable scope of the application.
Every equipment installs 1-5 head piece bag 1, and function is that high-temperature liquid state alloy is introduced into coagulator, and to casting rod
Play feeding.1 shell of head piece bag is welded with steel plate or cast iron (cast steel) is cast.Bag is internal refractory material, fire proofed wood
Material includes unshape refractory and sizing refractory material, and material is siliceous or magnesia or aluminum or clayey or three kinds above-mentioned
Mixture.There are one bag bottoms or several liquid alloy outfluxes, a diameter of 10-150mm of outflux, head piece bag are provided simultaneously with casting
With feeding function.
As shown in figure 3,2 bottom of turntable is provided with pillar 2.1 and bearing block 2.2,2.1 one end of pillar is arranged on 2 bottom of turntable
Portion, the other end are movably arranged on bearing block 2.2.Power set 9 are connected driving disc 2 with turntable 2 and rotate, control device 10 with
Power set 9 connect.Control device 10 controls power set 9 to synchronize control turntable 2 and rotates, so that control point is from one
It is a to become multiple better controls, start speed and more accelerate, braking effect is more preferable.
Condenser 3 is arranged on turntable 2, and head piece bag 1 is arranged on the top of condenser 3.Condenser 3 includes cooling medium and enters
Mouth 3.1, cooling media outlet 3.2, strong cooler shell 3.3, coagulator 3.4, medium motion gap 3.5 and sealing ring 3.6.Qiang Leng
Device shell 3.3 is arranged on the outer wall of coagulator 3.4 and forms medium motion gap 3.5 with outer wall.Strong 3.3 both ends of cooler shell
It is fixed at by sealing ring 3.6 in coagulator 3.4, cooling medium inlet 3.1 and cooling is provided on strong cooler shell 3.3
Media outlet 3.2.Every equipment contains 5 sets or more coagulators and chiller, coagulator cycle operation, and function is to realize liquid
Alloy quickly solidifies and continuous production.Coagulator and chiller are combined as an integral installation on revolving platform.Coagulator by
Material is made for copper (steel, graphite) or three's combination, and length and internal diameter accommodate the inner cavity design of liquid depending on the market demand
Squarely or circle, inner cavity outline diameter scope 30mm to 300mm, cavity heights 100mm to 2000mm.Chiller steel or copper
Manufacture, and sealing ring is installed.Chiller includes cooling medium inlet and outlet, adopts water as cooling medium, each Quench
1-50 tphs of cooling water pressure 0.05-2.0Mpa, flow, the flow velocity of device are not less than 0.1m/s.3 bottom of condenser is provided with
Bottom cover, when condenser 3 is moved in 7 bottom of red needle, bottom cover is opened, after the metal alloy of condensers 3 is waited to be tapped, bottom cover
It covers again.
Water distributor 5 is arranged on the center of turntable 2, and the feed water inlet of water distributor 5 is connected with water outlet with condenser 3.
Water distributor 5 includes water supply flange, several distributive pipes and Recovery of the hot water pipe.Water supply flange is connected with external fluid delivery conduit, Ruo Gangen
Distributive pipe one end with water supply flanged joint.The other end of every water pipe is connected with the cooling medium inlet 3.1 of coagulator 3.4,
Recovery of the hot water pipe is connected with the cooling media outlet 3.2 of coagulator 3.4.Water distributor is made of metal material, flat mounted on revolution
In platform, it is connected by pressure hose with chiller.Water distributor and chiller are as revolving platform rotates synchronously together, the two
Keep relative static conditions.Water distributor can automatically adjust confluent in transport process.
Powder adding device 4 is arranged on the top of condenser 3 and with water distributor 5 on logical camber line.Filled on powder adding device 4 is to want
The dusty material of the metal alloy of production, dusty material are the substandard products for recycling to return in product packaging.Preparing to be put into gold
Before belonging to melt, powder adding device 4 is first passed through toward a small amount of metal alloy powders are poured into inside condenser 3, so as to preferably to condensation
The bottom cover of device 3 is protected, while has also carried out secondary fusion to the powder generated in production process, preferably improves product
Qualification rate, reducing powder becomes the ratio of substandard products.
Level detector 6, red needle 7 and spray equipment 8 are connected by leverage with power set 9.Level detector 6,
Red needle 7 and spray equipment 8 set the top of condenser 3 and on same camber lines.Spray equipment 8 is used for sprayed coating, is used for
Protect the mold inside condenser 3.When the control of power set 9 level detector 6, red needle 7 and spray equipment 8 move down, liquid
Position survey meter 6 is arranged on before red needle 7, and spray equipment 8 is arranged on behind red needle 7, level detector 6, red needle 7 and spraying dress
8 are put to respectively enter in a condenser 3.Level detector 6 is to the metal liquid level height just plus in the condenser 3 of good molten metal
It is detected, and detection is recorded a demerit and is transmitted to control device 10, form feedback regulation control.Spray equipment 8 is in empty condenser 3
Portion's sprayed coating so that condenser 3 is preferably protected, and using the preheating of mold coating is dried.
Level detector 6 is for detecting liquid metal liquid level in coagulator 3.4, if being not achieved under specified altitude
Limit, then export electric signal, allows metal flow control device enlargement discharge, if higher than defined liquid level, reduces flow.
Red needle 7 is made of metal material, and is moved up and down vertically under the driving of driver output shaft, is kept and turn round forever
Platform is synchronized with the movement.When revolving platform indexing, red needle 7 just leaves 3.4 upper surface of coagulator;When indexing stop when red needle 7 just
It is good to enter 3.4 intracavitary of coagulator from 3.4 upper end of coagulator, the alloy casting rod solidified is impacted, casting rod is made to depart from coagulator
3.4.After the casting rod demoulding, coagulator 3.4 enters next working cycles.
Spray equipment 8 is made of metal material, by pressure hose in liquid coating and compressed air and spray equipment 8
The liquid coating passage being equipped with is connected with compressed air channel.Spray equipment 8 is also the output shaft by driver work box
Driving with 7 synchronous same-phase of red needle moves vertically, realizes to coagulator inner-wall spraying coating up and down.Driver include motor,
Reduction box and work box.Work box is equipped with input shaft, output shaft and drive shaft.The power that reduction box exports is transferred to by input shaft
Work box, drive shaft are responsible for that revolving platform is driven to make horizontal intermittent-rotation movement around center, and output shaft promotes red needle 7 and spraying dress
8 are put to move up and down vertically.
The preferred embodiment of the invention is illustrated above, but the present invention is not limited to embodiment,
Those skilled in the art can also be made on the premise of without prejudice to the invention spirit a variety of equivalent modifications or
It replaces, these equivalent modifications or replacement are all contained in scope of the present application.
Claims (10)
1. a kind of control device for turning round continuous production alloy, which is characterized in that including control device, power set, lever dress
It puts, water distributor switching device, condenser bottom cover control device and head piece packet stream mouth control device;
The output terminal of the control device respectively with power set, water distributor switching device, condenser bottom cover control device and stream
The control device control connection of mouth packet stream mouth;The power set are rotated with leverage control connection and control turntable;The thick stick
Liquid level detection device, stripper apparatus and/or spray equipment outside lever apparatus control move up and down;The water distributor switching device
Every subtube current size of water distributor;The opening of the condenser bottom cover control device control condenser bottom cover and closing;Institute
State the open and close of the fluid port of head piece packet stream mouth control device control head piece bag.
2. a kind of control device for turning round continuous production alloy according to claim 1, it is characterised in that:It further includes and adds powder
Control device, described plus powder control device control powder adding device add powder to air-cooled condenser.
3. a kind of control device for turning round continuous production alloy according to claim 1, it is characterised in that:The power dress
It puts including work box drive shaft (9.1), work box output shaft (9.2), work box input shaft (9.3), case speed machine (9.4), work
Case and motor (9.5), motor (9.5) are connected through case speed machine (9.4), work box input shaft (9.3) with work box, work box
It is rotated through work box drive shaft (9.1) and work box output shaft (9.2) driving external rotating disc.
4. a kind of control device for turning round continuous production alloy according to claim 1, it is characterised in that:The water distributor
Switching device includes several electronic water stream valves and bus circuit, and the input terminal of the bus circuit is connected with control device, institute
The output terminal for stating bus circuit is connected respectively with each electronic water stream valve, and an electronic water stream valve is arranged on one point of water distributor
In water pipe.
5. a kind of control device for turning round continuous production alloy according to claim 1, it is characterised in that:The head piece bag
Head piece control device includes switch valve plate, motor and high temperature insulating plate, and the motor is connected by heat-insulated shaft with switch valve plate
Control, high temperature insulating plate are arranged on motor and the outside with motor connecting wire road.
6. a kind of control device for turning round continuous production alloy according to claim 1, it is characterised in that:The control dress
It puts including microprocessor, clock circuit and motor-drive circuit, clock circuit is connected with microprocessor, and microprocessor drives through motor
Dynamic circuit connection.
7. a kind of equipment for turning round continuous production alloy, it is characterised in that:Including head piece bag (1), turntable (2), condenser (3),
Water distributor (5), red needle (7), spray equipment (8), power set (9) and control device (10);
Turntable (2) bottom is provided with pillar (2.1) and bearing block (2.2), and pillar (2.1) one end is arranged on turntable (2) bottom, separately
One end is movably arranged on bearing block (2.2), and power set (9) are connected driving disc (2) rotation, control device with turntable (2)
(10) it is connected with power set (9), condenser (3) is arranged on turntable (2), and head piece bag (1) is arranged on the upper of condenser (3)
Side, water distributor (5) are arranged on the center of turntable (2), and the feed water inlet of water distributor (5) connects with water outlet with condenser (3)
It connects, red needle (7) and spray equipment (8) are connected by leverage with power set (9), and red needle (7) and spray equipment (8) are set
The top of condenser (3) and on same camber line.
8. a kind of equipment for turning round continuous production alloy according to claim 7, it is characterised in that:The condenser (3)
Including cooling medium inlet (3.1), cooling media outlet (3.2), strong cooler shell (3.3), coagulator (3.4), medium motion
Gap (3.5) and sealing ring (3.6), strong cooler shell (3.3), which is arranged on the outer wall of coagulator (3.4) and is formed with outer wall, to be situated between
Matter movement clearance (3.5), strong cooler shell (3.3) both ends are fixed at by sealing ring (3.6) in coagulator (3.4), by force
Cooling medium inlet (3.1) and cooling media outlet (3.2) are provided on cooler shell (3.3).
9. a kind of equipment for turning round continuous production alloy according to claim 8, it is characterised in that:The water distributor (5)
It is connected including water supply flange, several distributive pipes and Recovery of the hot water pipe, water supply flange with external fluid delivery conduit, several distributive pipes one
With water supply flanged joint, the other end of every water pipe is connected with the cooling medium inlet (3.1) of coagulator (3.4) at end, hot water
Recovery tube is connected with the cooling media outlet (3.2) of coagulator (3.4).
10. a kind of equipment for turning round continuous production alloy according to claim 8, it is characterised in that:It further includes plus powder fills
(4) and level detector (6) are put, powder adding device (4) is arranged on the top of condenser (3) and with water distributor (5) on logical camber line,
Level detector (6) is connected by leverage with power set (9), level detector (6) set condenser (3) top and
With in red needle (7) and spray equipment (8) same camber line.
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CN201810065225.3A CN108080587A (en) | 2018-01-23 | 2018-01-23 | A kind of control device and its equipment for turning round continuous production alloy |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108044063A (en) * | 2018-01-23 | 2018-05-18 | 广西欧迪姆重工科技有限公司 | A kind of more powered turntables and its equipment for turning round continuous production alloy |
CN110180910A (en) * | 2019-06-13 | 2019-08-30 | 江苏银奕达科技股份有限公司 | Thin-walled Multi-cavity section bar pressure ram automatic lubrication installation |
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