CN208083382U - A kind of integration casting apparatus - Google Patents
A kind of integration casting apparatus Download PDFInfo
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- CN208083382U CN208083382U CN201820112733.8U CN201820112733U CN208083382U CN 208083382 U CN208083382 U CN 208083382U CN 201820112733 U CN201820112733 U CN 201820112733U CN 208083382 U CN208083382 U CN 208083382U
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- coagulator
- machine
- turntable
- casting apparatus
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- 238000005266 casting Methods 0.000 title claims abstract description 80
- 230000010354 integration Effects 0.000 title claims abstract description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 40
- 238000009749 continuous casting Methods 0.000 claims abstract description 22
- 229910052742 iron Inorganic materials 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
- 239000000843 powder Substances 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 13
- 239000011819 refractory material Substances 0.000 claims description 13
- 229910001338 liquidmetal Inorganic materials 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 7
- 239000000498 cooling water Substances 0.000 claims description 7
- 230000013011 mating Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 239000003818 cinder Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 4
- 239000000428 dust Substances 0.000 abstract description 4
- 239000003546 flue gas Substances 0.000 abstract description 4
- 239000003500 flue dust Substances 0.000 abstract description 3
- 229910045601 alloy Inorganic materials 0.000 description 8
- 239000000956 alloy Substances 0.000 description 8
- 239000002893 slag Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 238000010079 rubber tapping Methods 0.000 description 4
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- 239000002351 wastewater Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 229910000640 Fe alloy Inorganic materials 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000007607 die coating method Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 241000416536 Euproctis pseudoconspersa Species 0.000 description 1
- 229910001021 Ferroalloy Inorganic materials 0.000 description 1
- 206010038743 Restlessness Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009851 ferrous metallurgy Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000000659 freezing mixture Substances 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
Abstract
The utility model discloses a kind of integrated casting apparatus, including scum chute, caching packet, continuous casting machine and cleaner；The scum chute and caching packet connection, the caching packet are set on continuous casting machine, and exhaust column is installed in the top of the continuous casting machine or side, and the exhaust column is connect with cleaner.The integrated casting apparatus of the utility model has following remarkable advantage：1, casting workshop becomes succinct neat, and mixed and disorderly dirty problem is thoroughly improved；Usually huge casting flue gas and dust are administered comprehensively, and workshop condition temperature and dust concentration substantially reduce；2, casting, broken integration and automation are realized, hence it is evident that improve labor productivity and equipment performance stability is good, safe secure；3, product quality, yield significantly improve, and molten iron high yield rate is up to 95% or more.
Description
Technical field
The utility model belongs to technique and belongs to field of metallurgy with equipment, especially suitable for the iron alloy pouring in Ferrous Metallurgy
The clean manufacturing in workshop.
Background technology
The technological process in the iron alloy pouring workshop under prior art device and equipment are as follows：When tapping a blast furnace, molten iron and clinker
It is flowed out together from tapping hole, flows into and strain in slag device together through flow-conveying groove, straining molten iron and clinker separation in slag device, clean molten iron warp
Chute flows in big sand mo(u)ld or big swage, after 2-4 hours cooling, manually hangs casting place.Be air-cooled to time in the future,
It carries out slightly breaking and removing the gred in workshop, and then is broken for the Small granular product of the 10-60mm of user's needs.This technological process is deposited
In two hang-ups.First, cast dirty workshop, unrest, difference, environment temperature is high, dust pollution is big.Second is that from molten iron tap a blast furnace after to packet
Dress sale flow is loose, lack Standard Control Procedure, product processing troop is huge, tap a blast furnace takes permanent, labor intensity to finished product
It is high, alloy pulverization is more, molten iron yield rate is low, enterprises' loss is bigger.It is above-mentioned that there are problems and intelligence manufacture, green metallurgical
It is extremely unbecoming with clean manufacturing, it solves problem above and has been very urgent.
Invention content
The purpose of the utility model is to overcome the deficiencies in the prior art, provide a kind of integrated casting apparatus, labor
Dynamic productivity is high, greatly improves the hygienic conditions in casting workshop.
The technical solution of the utility model is：A kind of integration casting apparatus, including scum chute, caching wrap, even
Continuous casting machine and cleaner；The scum chute caching packet connection, the caching packet is set on continuous casting machine, described continuous
Exhaust column is installed in the top of casting machine or side, and the exhaust column is connect with cleaner；
The scum chute is U-shaped, and groove is made of refractory material；
The inner cavity of the caching packet is up big and down small truncated cone-shaped, is made of refractory material, and caching packet portion is equipped with slag flow port,
Bottom is equipped with molten iron outflow port；
The continuous casting machine include twin shaft output synchronizer, revolution casting machine, annular collecting tray, stripper, sprayer,
Powder adding machine, flow distributor and level detector；The twin shaft output synchronizer, which is sequentially connected, turns round casting machine, and revolution casting machine is set to
Twin shaft exports above synchronizer；The annular collecting tray is connected with revolution casting machine；The stripper and sprayer are set to
It is connect above revolution casting machine and respectively with twin shaft output synchronizer, the push rod of the stripper and the jet pipe of sprayer are in twin shaft
It realizes to synchronize under the action of output synchronizer and pump；The powder adding machine and flow distributor are set to above annular collecting tray,
The level detector is mounted on behind flow distributor, and the liquid level of setting whether is reached for detecting liquid metal.
Further, it is additionally provided with slide gate nozzle at the molten iron outflow port of the caching packet, enters direct casting for controlling
The metal liquid flow of machine.
Further, the continuous casting machine further includes rotation air water hybrid cooler and fixed cooler；The rotation
Mixing wastewater with air cooler is fixedly mounted on revolution casting machine inner plane, and the fixed cooler is fixedly mounted on revolution casting machine
On excircle.
Further, the twin shaft output synchronizer includes support roller, pin, turntable, pinch roller, straight line output shaft, wheel group, subtracts
Fast case and motor；The turntable is equipped with mating circular hole identical with pin quantity, is evenly arranged on turntable pitch circle；It is described
It is in rolling contact with support roller below turntable, offers the groove or " L " type step for installing pinch roller on turntable wall, on the turntable
Side is equipped with revolution casting machine；The motor connects reduction box, the output shaft fifth wheel group of the reduction box, the master of the wheel group
Moving axis is connected with straight line output shaft, drives the push rod of stripper and the jet pipe of sprayer to make up and down reciprocatingly by straight line output shaft
Movement；The driving shaft of the wheel group is also associated with driven axle, and the driven axle drives turntable to circle by pin.
Further, the revolution casting machine includes revolving platform, coagulator and movable bottom cover；The revolving platform is interior
Empty cylindrical shape, cylinder upper and lower side have flange；Stationary annular collecting tray, while upper flange outer diameter is bolted in upper flange
It is abutted with coagulator Internal periphery, prevents coagulator from moving；Lower flange is threadedly coupled with the movable bottom cover set on coagulator bottom.
Further, the coagulator is the column shape of upper lower through-hole, and inner cavity is up-small and down-big speaker hole or upper next
Straight hole, solidification wall is caused to be equipped with radiating rib plate.
Further, the rotation air water hybrid cooler is used to carry out misting cooling to coagulator comprising cooling water
Entrance, upper rotary joint, water tank, water pipe, waterfog head, air hose, bellows, lower swivel and pressure air inlet；It is described cold
But water inlet connects water tank by upper rotary joint；The bellows are set to below water tank, and bellows are connected with air hose, outside the water tank
Wall circumference is equipped with several water pipes being correspondingly connected with air hose, is vertically installed with waterfog head in pipe outlet end, water tank is also
Equipped with the water pipe being connect with revolving platform side wall upper part nozzle；The pressure air inlet is connected by lower swivel and bellows
It connects.
Further, it is described annular confluence groove bottom be equipped with several through-holes, structure from outside to inside successively include shell,
Refractory material and confluence groove, the confluence groove cross section are in inverted trapezoidal, the metal liquid for collecting splashing.
Further, the section of the powder adding machine is round or rectangular, and inner cavity is inverted tubaeform, and the outlet of powder adding machine is pacified
Equipped with flow control valve.
Further, the structure of the flow distributor is followed successively by metal shell, refractory material layer and flow distributor chamber from outside to inside
Body；The flow distributor cavity bottom offers outflux vertically downward, quantity at least two of outflux, a diameter of 10~
150mm。
The utility model has the beneficial effects that：The integrated casting apparatus of the utility model and the cleaning life of casting workshop
Production method has following remarkable advantage：1, casting workshop becomes succinct neat, and mixed and disorderly dirty problem is thoroughly improved；Usually
Huge casting flue gas and dust are administered comprehensively, and workshop condition temperature and dust concentration substantially reduce；2, realize casting,
Broken integration and automation, hence it is evident that improve labor productivity and equipment performance stability is good, safe secure；3, product matter
Amount, yield significantly improve, and molten iron high yield rate is up to 95% or more.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model integration casting apparatus.
Fig. 2 is the front view of continuous casting machine.
Fig. 3 is the vertical view of continuous casting machine.
Fig. 4 is the front view that twin shaft exports synchronizer.
Fig. 5 is the vertical view that twin shaft exports synchronizer.
Fig. 6 is the structural schematic diagram for turning round casting machine and annular collecting tray.
Fig. 7 is the structural schematic diagram for rotating air water hybrid cooler.
Fig. 8 is the structural schematic diagram of powder adding machine.
Fig. 9 is the structural schematic diagram of flow distributor.
Reference numeral：Scum chute 1, caching packet 2, continuous casting machine 3, cleaner 4, exhaust column 5, twin shaft output synchronize
Device 6, rotation air water hybrid cooler 8, annular collecting tray 9, stripper 10, sprayer 11, powder adding machine 12, is matched at revolution casting machine 7
Flow device 13, level detector 14, fixed cooler 15, support roller 6.1, pin 6.2, turntable 6.3, pinch roller 6.4, straight line output shaft
6.5, wheel group 6.6, reduction box 6.7, motor 6.8, revolving platform 7.1, coagulator 7.2, movable bottom cover 7.3, cooling water inlet
8.1, upper rotary joint 8.2, water tank 8.3, water pipe 8.4, waterfog head 8.5, air hose 8.6, bellows 8.7, lower swivel 8.8,
Pressure air inlet 8.9, flow control valve 12.1, metal shell 13.1, refractory material layer 13.2, flow distributor cavity 13.3,
Nozzle 7.1.1, outflux 13.3.1.
Specific implementation mode
The implementation structure of the utility model is described below in conjunction with attached drawing.
As shown in Figure 1 to Figure 3, the integrated casting apparatus of the utility model, including scum chute 1, caching packet 2,
Continuous casting machine 3 and cleaner 4；Scum chute 1 is connect with caching packet 2, and caching packet 2 is set on continuous casting machine 3, is continuously poured
Exhaust column 5 is installed in the top of casting machine 3 or side, and the exhaust column 5 is connect with cleaner 4.
Scum chute 1 is U-shaped, and groove is made of refractory material；
The inner cavity of caching packet 2 is up big and down small truncated cone-shaped, is made of refractory material, and 2 tops of caching packet are equipped with slag flow port,
Bottom is equipped with molten iron outflow port；It is additionally provided with slide gate nozzle at the molten iron outflow port of caching packet 2, enters continuous casting machine for controlling
3 metal liquid flow.
The continuous casting machine 3 include twin shaft output synchronizer 6, revolution casting machine 7, annular collecting tray 9, stripper 10,
Sprayer 11, powder adding machine 12, flow distributor 13 and level detector 14；The twin shaft output synchronizer 6, which is sequentially connected, turns round casting
Machine 7, revolution casting machine 7 are set to 6 top of twin shaft output synchronizer；The annular collecting tray 9 is connected with revolution casting machine 7；Institute
Stripper 10 and sprayer 11 is stated to be set to 7 top of revolution casting machine and connect with twin shaft output synchronizer 6 respectively, the demoulding
The push rod of device 10 and the jet pipe of sprayer 11 realized under the action of twin shaft exports synchronizer 6 synchronize pump；It is described
Powder adding machine 12 and flow distributor 13 are set to 9 top of annular collecting tray, and the level detector 14 is mounted on behind flow distributor 13, is used for
Whether detection liquid metal reaches the liquid level of setting.
Further, the continuous casting machine 3 further includes turning mixing wastewater with air cooler 8 and fixed cooler 15；The rotation
Turn mixing wastewater with air cooler 8 to be fixedly mounted on revolution 7 inner plane of casting machine, the fixed cooler 15 is fixedly mounted on revolution
On 7 excircle of casting machine.
Further, as shown in Figure 4 and Figure 5, twin shaft output synchronizer 6 includes support roller 6.1, pin 6.2, turntable 6.3, pressure
Wheel 6.4, straight line output shaft 6.5, wheel group 6.6, reduction box 6.7 and motor 6.8；Turntable 6.3 is equipped with and 6.2 quantity of pin
Identical mating circular hole is evenly arranged on 6.3 pitch circle of turntable；6.3 lower section of turntable is in rolling contact with support roller 6.1,6.3 wall of turntable
On offer groove or " L " type step for installing pinch roller 6.4,6.3 top of turntable is equipped with revolution casting machine 7；Motor 6.8
Reduction box 6.7, the output shaft fifth wheel group 6.6 of reduction box 6.7 are connected, the driving shaft of wheel group 6.6 is connected with straight line output shaft 6.5
It connects, drives the push rod of stripper 10 and the jet pipe of sprayer 11 to pump by straight line output shaft 6.5；Wheel group 6.6
Driving shaft be also associated with driven axle, driven axle drives turntable 6.3 to circle by pin 6.2.Twin shaft exports synchronizer 6
It is synchronous with straight line output shaft 6.5 to realize turntable 6.3, i.e., no matter velocity of rotation how soon, when the indexing of turntable 6.3, straight line output
The coagulator 7.2 in revolution casting machine 7 is all just left by executing agency's (stripper push rod, sprayer jet pipe) that axis 6.5 drives
Inner chamber body.
Further, as shown in fig. 6, revolution casting machine 7 includes revolving platform 7.1, coagulator 7.2 and movable bottom cover 7.3；
Revolving platform 7.1 is the cylindrical shape of interior sky, and cylinder upper and lower side has flange；Stationary annular collecting tray is bolted in upper flange
9, while upper flange outer diameter is abutted with 7.2 Internal periphery of coagulator, prevents coagulator 7.2 from moving；The upper plane of lower flange and solidification
7.2 bottom plane of device contacts, and lower plane is threadedly coupled with movable bottom cover 7.3；9 bottom surface of annular collecting tray is equipped with several through-holes,
Number of openings is consistent with the quantity of coagulator 7.2 in revolution casting machine 7, and the effect of through-hole is to enter coagulator for liquid alloy
7.2 provide channel；9 structure of annular collecting tray includes shell, refractory material and confluence groove, the collecting tray successively from outside to inside
Ditch cross section is in inverted trapezoidal, the metal liquid for collecting splashing.
Further, as shown in fig. 7, rotation air water hybrid cooler 8 to coagulator 7.2 for carrying out misting cooling,
Including cooling water inlet 8.1, upper rotary joint 8.2, water tank 8.3, water pipe 8.4, waterfog head 8.5, air hose 8.6, bellows 8.7,
Lower swivel 8.8 and pressure air inlet 8.9；Cooling water inlet 8.1 connects water tank 8.3 by upper rotary joint 8.2；Bellows
8.7 are set to 8.3 lower section of water tank, and bellows 8.7 are connected with air hose 8.6, and it is right with air hose 8.6 that 8.3 outer wall circumference of water tank is equipped with several
The water pipe 8.4 that should be connected exports end in water pipe 8.4 and is vertically installed with waterfog head 8.5, and water tank 8.3 is additionally provided with flat with revolution
The water pipe 8.4 of 7.1 side wall upper part nozzle 7.1.1 connections of platform；Pressure air inlet 8.9 passes through lower swivel 8.8 and bellows
8.7 connection.
Further, as shown in figure 8, the section of powder adding machine 12 is round or rectangular, inner cavity is inverted tubaeform or chamfered edge
The outlet of platform shape, powder adding machine 12 is equipped with flow control valve 12.1, for adjusting powder addition；The function of powder adding machine 12 is
The quantitative layer overlay small metal particles powder consistent with casting metals material on the movable bottom cover 7.3 of 7.2 bottom of coagulator.
Further, as shown in figure 9, the structure of flow distributor 13 is followed successively by metal shell 13.1, refractory material from outside to inside
Layer 13.2 and flow distributor cavity 13.3；13.3 bottom of flow distributor cavity offers outflux 13.3.1 vertically downward, outflux
13.3.1 quantity at least two when the quantity of a diameter of 10~150mm, outflux 13.3.1 are three or more, is arranged in side
Outflux diameter be not more than the diameter for being arranged in intermediate outflux.The effect one of flow distributor 13 is to accommodate to come from production unit
Liquid metal that is that ladle is poured into a mould or straining the outflow of slag device, second is that liquid metal is reasonably allocated to annular collecting tray 9, then
It is imported in coagulator 7.2 by annular collecting tray 9.
Casting workshop clean preparation method, specific works are realized using the integrated casting apparatus of the utility model
Flow is as follows：
Molten iron and clinker are directly entered in the slag iron chute 1 of this equipment after the outflow of mineral hot furnace tapping hole and flow to chute end
End, reach postpones the plane tangent of bag deposit 2 behind chute end or non-tangential direction enters caching packet 2 through scum chute 1, makes heavier
Molten iron accelerate decline, lighter clinker floating upward quickly, when clinker float to caching packet 2 slag flow port when from cinder notch flow out, sink
Pure molten iron exited into from molten iron outflow port to continuous casting machine 3 through slide gate nozzle.
While mineral hot furnace is tapped a blast furnace, exports the motor 6.8 in synchronizer 6 to twin shaft and power on, 6.8 band of motor
Dynamic reduction box 6.7, for 6.7 output shaft of reduction box again with 6.6 driving shaft of driving wheel group, it is defeated that 6.6 driving shaft of wheel group transmits power to straight line
The jet pipe of the push rod and sprayer 11 of shaft 6.5 and then drive stripper 10 up and down reciprocatingly moves along a straight line, the gold after solidification
Belong to and releases 7.2 inner cavity of coagulator and surface spraying is carried out to 7.2 inner cavity of coagulator after demoulding；The driving shaft of wheel group 6.6 also connects
It is connected to driven axle, driven axle drives turntable 6.3 to circle by pin 6.2, and turntable 6.3 drives revolution casting machine 7 and rotation
Turn the horizontal interval of 8 work of cooler or uniform rotation.The job order of each component is as follows：Sprayer 11 is to coagulator 7.2 first
Inner-wall spraying coating；Then, powder adding machine 12 lays powder to 7.3 surface basis weight of movable bottom cover of 7.2 lower part of coagulator after spraying
Material；Molten iron is uniformly injected by hydraulic dumping vehicle in liquid metal to flow distributor 13；Liquid metal in flow distributor 13 is from flow
Outflux 13.3.1 below device 13 is flowed down, then it is steady by the through-hole of annular collecting tray 9, uniformly, be continuously injected into coagulator 7.2
In；When level detector 14, which may detect metal bath surface, reaches the height of setting, level detector 14 exports electric signal control
User's casting vehicle reduces casting rate.Level detector 14 can be contactless or contact, this implementation selects contact, then
By driver driving 14 electrode of level detector and the jet pipe of the push rod of stripper 10, sprayer 11 unanimously make it is synchronous up and down reciprocatingly
Movement.
In molten iron from the eve of slide gate nozzle outflow, external air and waterway pipe valve or starting fan and water are opened
Pump respectively supply water by the gas supply of pressure air inlet 8.9 into rotation air water hybrid cooler 8 and cooling water inlet 8.1, passes through rotation
The air and water mist freezing mixture for turning the offer of mixing wastewater with air cooler 8 cool down coagulator 7.2, are mounted on revolution casting
Fixation cooler 15 on 7 excircle of machine cools down 7.2 outer semicircle of coagulator, further speeds up the cooling of coagulator 7.2.Liquid
State metal rapid crystallization under the chilling action of itself of coagulator 7.2 and the rapid cooling of cooling medium, obtains fine and close tissue, i.e., solidifying
Solid alloy casting rod；Finally, after alloy graining, when coagulator 7.2 reaches demoulding station, movable bottom cover 7.3 is opened, stripper
Alloy bar is ejected coagulator 7.2 by 10 push rod sharp downward movement.The push rod of stripper 10, the jet pipe of sprayer 11, liquid level
The drive that the electrode of survey meter 14 exports the straight line output shaft 6.5 of synchronizer 6 in twin shaft moves up and down vertically, and turns round casting machine
7 are made horizontal interval or uniform rotation under the drive of turntable 6.3, and the two keeps synchronizing.When 7.2 indexing of coagulator, stripper
The electrode of 10 push rod, the jet pipe of sprayer 11 and level detector 14 all just leaves the upper surface of coagulator 7.2；Work as indexing
When stopping, the electrode of the push rod of stripper 10, the jet pipe of sprayer 11 and level detector 14 is again from the upper end of coagulator 7.2
Into the inner cavity of coagulator 7.2, the alloy casting rod solidified is impacted respectively and is detached from coagulator 7.2, to 7.2 inner wall of coagulator
Spray metal die coating material and detection liquid level；After the demoulding of alloy casting rod, coagulator 7.2 enters next cycle, that is, sprays
Chill coating-closing activity bottom cover-gives movable bottom cover plane to be laid with alloy powder-liquid metal and is molded into solidification
Device -- demoulding -- spray metal die coating material, thus can the continuously small casting rod of continuously casting ferroalloy.These castings
It is cracked into qualified products automatically after stick cooling.
While tapping a blast furnace, tap a blast furnace extractor fan for opening stokehold, and the hot gas and flue gas that casting process generates are passed through exhausting
Pipe 5 is extracted into cleaner 4, the qualified discharge after dedusting.
Become using the integrated casting apparatus and casting workshop clean preparation method, foundry of the utility model
Methodically, dirty in a jumble thoroughly to be improved；Usually huge casting flue gas and dust are administered comprehensively, workshop condition temperature
It is substantially reduced with dust concentration, product quality, yield and production efficiency significantly improve.
Above description is only a specific implementation of the present invention, but the scope of protection of the utility model is not limited to
In this, any variation expected without creative work or simple replacement should all cover the protection model in the utility model
Within enclosing.
Claims (10)
1. a kind of integration casting apparatus, it is characterised in that：Including scum chute (1), caching packet (2), continuous casting machine
(3) and cleaner (4)；The scum chute (1) connect with caching packet (2), and the caching packet (2) is set to continuous casting machine
(3) on, the top of the continuous casting machine (3) or side installation exhaust column (5), the exhaust column (5) connect with cleaner (4)
It connects；
The scum chute (1) is U-shaped, and groove is made of refractory material；
The inner cavity of the caching packet (2) is up big and down small truncated cone-shaped, is made of refractory material, and caching packet (2) top is equipped with stream
Cinder notch, bottom are equipped with molten iron outflow port；
The continuous casting machine (3) includes twin shaft output synchronizer (6), revolution casting machine (7), annular collecting tray (9), stripper
(10), sprayer (11), powder adding machine (12), flow distributor (13) and level detector (14)；The twin shaft output synchronizer (6) passes
Dynamic connection revolution casting machine (7), revolution casting machine (7) are set to above twin shaft output synchronizer (6)；The annular collecting tray (9)
It is connected with revolution casting machine (7)；The stripper (10) and sprayer (11) are set to above revolution casting machine (7) and difference
It is connect with twin shaft output synchronizer (6), the push rod of the stripper (10) is synchronous in twin shaft output with the jet pipe of sprayer (11)
It realizes to synchronize under the action of device (6) and pump；The powder adding machine (12) and flow distributor (13) are set to annular collecting tray (9)
Top, the level detector (14) are mounted on flow distributor (13) below, the liquid of setting whether are reached for detecting liquid metal
Face height.
2. integration casting apparatus according to claim 1, it is characterised in that：The molten iron stream of the caching packet (2)
Exit is additionally provided with slide gate nozzle, for controlling the metal liquid flow into continuous casting machine (3).
3. integration casting apparatus according to claim 1, it is characterised in that：The continuous casting machine (3) is also wrapped
Include rotation air water hybrid cooler (8) and fixed cooler (15)；The rotation air water hybrid cooler (8) is fixedly mounted on back
Turn on casting machine (7) inner plane, the fixed cooler (15) is fixedly mounted on revolution casting machine (7) excircle.
4. integration casting apparatus according to claim 1, it is characterised in that：The twin shaft output synchronizer (6)
Including support roller (6.1), pin (6.2), turntable (6.3), pinch roller (6.4), straight line output shaft (6.5), wheel group (6.6), reduction box
(6.7) and motor (6.8)；The turntable (6.3) is equipped with mating circular hole identical with pin (6.2) quantity, is evenly arranged
On turntable (6.3) pitch circle；It is in rolling contact, is opened up on turntable (6.3) wall useful with support roller (6.1) below the turntable (6.3)
Revolution casting machine (7) is equipped with above the groove or " L " type step of installation pinch roller (6.4), the turntable (6.3)；It is described electronic
Machine (6.8) connects reduction box (6.7), the output shaft fifth wheel group (6.6) of the reduction box (6.7), the master of the wheel group (6.6)
Moving axis is connected with straight line output shaft (6.5), and the push rod and sprayer of stripper (10) are driven by straight line output shaft (6.5)
(11) jet pipe pumps；The driving shaft of the wheel group (6.6) is also associated with driven axle, and the driven axle passes through column
Pin (6.2) drives turntable (6.3) to circle.
5. integration casting apparatus according to claim 3, it is characterised in that：The revolution casting machine (7) includes
Revolving platform (7.1), coagulator (7.2) and movable bottom cover (7.3)；The revolving platform (7.1) is the cylindrical shape of interior sky, cylinder
Upper and lower side has flange；Stationary annular collecting tray (9), while upper flange outer diameter and coagulator is bolted in upper flange
(7.2) Internal periphery abuts, and prevents coagulator (7.2) mobile；The upper plane of lower flange is contacted with coagulator (7.2) bottom surface, lower flat
Face is threadedly coupled with movable bottom cover (7.3).
6. integration casting apparatus according to claim 5, it is characterised in that：The coagulator (7.2) is upper and lower
The column shape of through-hole, inner cavity are up-small and down-big speaker hole or straight hole unanimous between the higher and lower levels, and coagulator (7.2) wall is equipped with radiating ribs
Plate.
7. integration casting apparatus according to claim 5, it is characterised in that：The rotation air water hybrid cooler
(8) it is used to carry out misting cooling to coagulator (7.2) comprising cooling water inlet (8.1), upper rotary joint (8.2), water tank
(8.3), water pipe (8.4), waterfog head (8.5), air hose (8.6), bellows (8.7), lower swivel (8.8) and pressure air enter
Mouth (8.9)；The cooling water inlet (8.1) connects water tank (8.3) by upper rotary joint (8.2)；The bellows (8.7) are set to
Below water tank (8.3), bellows (8.7) are connected with air hose (8.6), and water tank (8.3) the outer wall circumference is equipped with several and air hose
(8.6) water pipe (8.4) being correspondingly connected with is vertically installed with waterfog head (8.5), water tank (8.3) in water pipe (8.4) outlet end
It is additionally provided with the water pipe (8.4) being connect with revolving platform (7.1) side wall upper part nozzle (7.1.1)；The pressure air inlet (8.9)
It is connect with bellows (8.7) by lower swivel (8.8).
8. integration casting apparatus according to claim 1, it is characterised in that：Described annular collecting tray (9) bottom surface
Equipped with several through-holes, structure includes that shell, refractory material and confluence groove, the confluence groove are transversal successively from outside to inside
Face is in inverted trapezoidal, the metal liquid for collecting splashing.
9. integration casting apparatus according to claim 1, it is characterised in that：The section of the powder adding machine (12) is
Round or rectangular, inner cavity is inverted tubaeform or prismatic table shape, the outlet of powder adding machine (12) are equipped with flow control valve
(12.1)。
10. integration casting apparatus according to claim 1, it is characterised in that：The structure of the flow distributor (13)
It is followed successively by metal shell (13.1), refractory material layer (13.2) and flow distributor cavity (13.3) from outside to inside；The flow distributor chamber
Body (13.3) bottom offers outflux (13.3.1) vertically downward, and quantity at least two of outflux (13.3.1) is a diameter of
10~150mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820112733.8U CN208083382U (en) | 2018-01-23 | 2018-01-23 | A kind of integration casting apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820112733.8U CN208083382U (en) | 2018-01-23 | 2018-01-23 | A kind of integration casting apparatus |
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| Publication Number | Publication Date |
|---|---|
| CN208083382U true CN208083382U (en) | 2018-11-13 |
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ID=64066258
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| CN201820112733.8U Expired - Fee Related CN208083382U (en) | 2018-01-23 | 2018-01-23 | A kind of integration casting apparatus |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108067592A (en) * | 2018-01-23 | 2018-05-25 | 广西欧迪姆重工科技有限公司 | A kind of integration casting apparatus and casting workshop clean preparation method |
| CN110102747A (en) * | 2019-06-06 | 2019-08-09 | 汕头华兴冶金设备股份有限公司 | It is granulated casting machine |
| CN116372071A (en) * | 2023-06-06 | 2023-07-04 | 江苏金源高端装备股份有限公司 | Forging equipment of track traffic gearbox planetary gear box supporting component |
-
2018
- 2018-01-23 CN CN201820112733.8U patent/CN208083382U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108067592A (en) * | 2018-01-23 | 2018-05-25 | 广西欧迪姆重工科技有限公司 | A kind of integration casting apparatus and casting workshop clean preparation method |
| CN110102747A (en) * | 2019-06-06 | 2019-08-09 | 汕头华兴冶金设备股份有限公司 | It is granulated casting machine |
| CN116372071A (en) * | 2023-06-06 | 2023-07-04 | 江苏金源高端装备股份有限公司 | Forging equipment of track traffic gearbox planetary gear box supporting component |
| CN116372071B (en) * | 2023-06-06 | 2023-08-08 | 江苏金源高端装备股份有限公司 | Casting equipment of supporting component of planetary gear box of rail transit gearbox |
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Granted publication date: 20181113 |