CN106513539A - Straightening device of single-strand bent wire - Google Patents

Straightening device of single-strand bent wire Download PDF

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Publication number
CN106513539A
CN106513539A CN201611086801.XA CN201611086801A CN106513539A CN 106513539 A CN106513539 A CN 106513539A CN 201611086801 A CN201611086801 A CN 201611086801A CN 106513539 A CN106513539 A CN 106513539A
Authority
CN
China
Prior art keywords
wire
sheave
stopping means
sub
straightening device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201611086801.XA
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Chinese (zh)
Other versions
CN106513539B (en
Inventor
郭海军
姚占峰
郭松尧
吕守菲
张营
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningjin Power Supply Company State Grid Shandong Electric Power Co
State Grid Corp of China SGCC
Original Assignee
Ningjin Power Supply Company State Grid Shandong Electric Power Co
State Grid Corp of China SGCC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ningjin Power Supply Company State Grid Shandong Electric Power Co, State Grid Corp of China SGCC filed Critical Ningjin Power Supply Company State Grid Shandong Electric Power Co
Priority to CN201611086801.XA priority Critical patent/CN106513539B/en
Publication of CN106513539A publication Critical patent/CN106513539A/en
Application granted granted Critical
Publication of CN106513539B publication Critical patent/CN106513539B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F

Abstract

The invention discloses a straightening device of a single-strand bent wire. The device comprises a work table, the work table is provided with a shell, and the shell is formed by welding four flat plates in the mode that every two flat plates are perpendicular to each other. The device further comprises a wire bundling plate, the wire bundling plate is of a horn mouth shape, a thread is arranged at the end with a smaller diameter of the wire bundling plate, and the wire bundling plate is installed on a threaded hole in the side wall of the shell through the thread. The device further comprises a limiting device, the limiting device comprises a plurality of sheaves, the multiple sheaves are arc-shaped track wheels, are annularly, circumferentially and uniformly distributed and are installed on a sheave bracket, an annular channel matched with the wire in diameter is formed in the middle of each sheave, and a pushing mechanism pushes the sheave bracket so as to drive the sheaves to move. According to the device, the bent wire is automatically straightened, and therefore waste wires can be recycled, resources can be saved, the automation degree is high and the manpower is saved.

Description

A kind of sub-thread bending wire machine straightening device
Technical field
The present invention relates to the processing unit (plant) of wire, and in particular to a kind of sub-thread bending wire machine straightening device.
Background technology
In power system, dress table meets electrician and plants in the training of exercise wiring, due to repeating, has substantial amounts of tearing open Except wire, as the material of these wires is that LV moulds copper cash, cost is higher, and the wire removed after practising is because of mounting process Requirement, per segment length 90 100cm wires on have 3-4 quarter bend, fall as waste disposal under normal circumstances, and actually Situation be such length wire straightening after the value that also recycles.But because artificial straightening handling when, it is laborious, adjust without batch In the case of control equipment, as waste disposal, training cost is considerably increased, cause the waste of valuable raw material.
Therefore design production is a kind of can become urgent demand by the device of bending wire straightening.
The content of the invention
The present invention is directed to the problems referred to above, have developed a kind of sub-thread bending wire machine straightening device, after production or experiment, to curved Bent wire carries out automatically straightening correction, makes discarded wire recycling, has saved resource, and high degree of automation, saved Human-saving.
The present invention solves the technical scheme of technical problem:A kind of sub-thread bending wire machine straightening device, including a job Platform, the workbench are provided with a shell, and the shell is that vertical welding is formed two-by-two by four flat boards, also including line set Beam disk, the wire boundling disk are bell mouth shape, and the little one end of the wire boundling disk diameter is provided with screw thread, the wire boundling Disk is installed on the screwed hole of side wall of outer shell by screw thread, and also including stopping means, the stopping means include some sheaves, institute Sheave is stated for circular arc type rail wheel, some sheave annular circumferentials are uniformly distributed, and intermediate formation one and diameter of wire phase The annular passage of cooperation, the sheave are installed on sheave frame, and pushing mechanism promotes the sheave frame so as to drive sheave to move It is dynamic.
Further, present invention additionally comprises clamp and slide mechanism, the clamp are divided into upper caliper and lower caliper, the cunning Motivation structure drives clamp walk direction translation gliding along wire, and the lower caliper is fixed on slide mechanism, the upper card Pincers are installed on two on the guide rail that the leading screw of lower caliper is constituted, and drive edge by the electric pushrod being installed on the upside of upper caliper Guide rail is moved.
Further, the slide mechanism includes the first slide block, and first slide block is in the guide rail being made up of two polished rods Upper slip, lower caliper are fixed on the first slide block, and the ball screw of cooperation, the ball wire are provided with the middle of first slide block Bar is rotated by the first Motor drive.
Further, the present invention includes three stopping means, and the stopping means are set up in parallel along wire approach axis, and Each stopping means includes three sheaves, and three sheaves are mutually 120 degree and are uniformly distributed, and the sheave frame of two of which sheave is installed on On the guide-track groove that workbench is coordinated with which, the pushing mechanism is electric pushrod, and the electric pushrod is on shell.
Further, photoelectric sensor is provided between each stopping means, set between stopping means and wire boundling disk There is photoelectric sensor, the stopping means are provided with photoelectric sensor away from the side of wire boundling disk, and the photoelectric sensor is high Degree is identical with the conductor height walked, and transmitting terminal and the receiving terminal of the photoelectric sensor are respectively arranged in the two sides of shell.
Further, present invention additionally comprises pallet, the pallet is installed on the lower section of workbench, workbench by fixed plate Position corresponding with pallet is provided with opening.
Further, the pallet is the rectangular slot of side openings, and pallet is installed on fixed plate by rotary shaft On, the second motor can drive pallet to rotate around rotary shaft.
Further, the corresponding surface of the upper caliper and lower caliper is the matsurface of sawtooth dress.
Further, including the wire boundling disk that multiple models are different, the internal diameter of the wire boundling disk is straight with wire Footpath is engaged, and external diameter is closed with the corresponding threaded holes on shell.
Further, the pallet is provided with weight sensor.
Beneficial effects of the present invention:
1. the present invention includes some sheaves by arranging stopping means, the stopping means, and the sheave is circular arc type rail Road wheel, some sheave annular circumferentials are uniformly distributed, and the annular passage that intermediate formation one is engaged with diameter of wire, Make to carry out a spacing correcting process from the middle bending wire passed through, so as to realize that the straightening to sub-thread bending wire works.
2. the present invention draws wire movement by the clamp being arranged on slide rail, so as to the straightening for completing wire works, section Manpower has been saved, automaticity has been improve.
3. the present invention is set up in parallel along wire approach axis by arranging three stopping means, the stopping means, and often Individual stopping means include three sheaves, and three sheaves are mutually 120 degree and are uniformly distributed, and in each stopping means a sheave passes through Electric pushrod constantly exerts a force, and two other sheave is maintained static after reaching be intended to position, and activity in each stopping means Sheave is distributed in different directions, so as to the wire to passing through in stopping means carries out the straightening work of three different directions.
4., by arranging multiple sensors detecting wire position, the degree of controllability and automatization is improve.
5. the present invention is provided with pallet, and pallet is the rectangular slot of side openings, and pallet be installed on by rotary shaft it is solid In fixed board, the second motor can drive pallet to rotate around rotary shaft, and pallet is provided with weight sensor, it is achieved thereby that after straightening The collection of wire, and after automatic detection weight reaches preset weight Automatic-dumping into another collection kit.
6. the present invention is increased by changing the wire boundling disk of various different models come the wire straightening to different model The practicality of equipment.
Description of the drawings
Fig. 1 is the schematic three dimensional views of the present invention;
Fig. 2 is the front view of the present invention;
Fig. 3 is the left view of the present invention;
Fig. 4 is the top view of the present invention;
Fig. 5 is the schematic three dimensional views after the present invention removes shell;
Fig. 6 is the front view after the present invention removes shell;
Fig. 7 is schematic three dimensional views when clamp of the present invention clamp wire;
Front views of the Fig. 8 for Fig. 7;
Fig. 9 is the structural representation in clamp traveling of the present invention;
Figure 10 is the structural representation of sheave of the present invention;
Figure 11 is the structural representation of pallet of the present invention;
In figure, 1, workbench, 11, shell, 2, wire boundling disk, 3, stopping means, 31, sheave, 311, sheave frame, 312, Guide-track groove, 4, clamp, 41, upper caliper, 42, lower caliper, 5, slide mechanism, the 51, first slide block, the 52, first motor, 6, photoelectric transfer Sensor, 7, pallet, the 71, second motor, 8, wire.
Specific embodiment
As shown in Figures 1 to 4, the invention mainly comprises workbench 1, shell 11, wire boundling disk 2 and stopping means 3, in order to The present invention is more fully understood, below in conjunction with the accompanying drawings explaining in detail embodiments of the present invention.
As shown in Fig. 5 to 11, a kind of sub-thread bending wire machine straightening device, including a workbench 1, on the workbench 1 A shell 11 is provided with, the shell 11 is that vertical welding is formed two-by-two by four flat boards, also including wire boundling disk 2, described Wire boundling disk 2 is bell mouth shape, and the inner chamber of wire boundling disk 2 is tapered into for diameter and minimum diameter is engaged with wire 8, So that wire 8 is easily penetrated, the little one end of 2 diameters of the wire boundling disk is provided with screw thread, and the wire boundling disk 2 passes through spiral shell Stricture of vagina is installed on the screwed hole of 11 side wall of shell, and also including stopping means 3, the stopping means 3 include some sheaves 31, described Sheave 31 is circular arc type rail wheel, and 31 annular circumferential of some sheaves is uniformly distributed, and each sheave 31 independently can be rotated, And one annular passage being engaged with 8 diameter of wire of intermediate formation, make to carry out a limit from the middle bending wire 8 passed through Position correcting process, so as to realize that the straightening to sub-thread bending wire 8 works, the sheave 31 is installed on sheave frame 311, is promoted Sheave frame 311 described in mechanism urges is moved so as to drive sheave 31.
Further, present invention additionally comprises clamp 4 and slide mechanism 5,4 points of the clamp are upper caliper 41 and lower caliper 42, the slide mechanism 5 drives clamp 4 walk direction translation gliding along wire 8, and the lower caliper 42 is fixed on skate machine On structure 5, the upper caliper 41 is installed on two on the guide rail that the leading screw of lower caliper is constituted, and by being installed in upper caliper 41 The electric pushrod of side drives and moves along guide rail, and the corresponding surface of upper caliper 41 and lower caliper 42 is the matsurface of sawtooth dress, and clamp will After needing one end of the wire 8 of straightening to clamp, wire 8 is driven to move in parallel by slide mechanism 5, so that wire 8 carries out straightening Work, saves manpower, improves automaticity.
Further, the slide mechanism 5 is to include the first slide block 51, and first slide block 51 is being made up of two polished rods Guide rail on slide, lower caliper 42 is fixed on the first slide block 51, and the ball wire of cooperation is provided with the middle of first slide block 51 Bar, the ball screw drive rotation so as to drive the first slide block 51 to move in parallel on guide rail by the first motor 52.
Further, the present invention includes three stopping means 3, and the stopping means 3 are set side by side along 8 approach axis of wire Put, and each stopping means 3 includes three sheaves 31, three sheaves 31 are mutually 120 degree and are uniformly distributed, two of which sheave 31 Sheave frame 311 is installed on the guide-track groove 312 that workbench 1 is coordinated with which, and the pushing mechanism is electric pushrod 32, described electronic Push rod 32 is arranged on shell 11, and a sheave in each stopping means is constantly exerted a force and two other groove by electric pushrod Wheel is maintained static after reaching desired location, and the sheave of activity is distributed in different directions in each stopping means, so as to limit The wire 8 passed through in the device of position carries out the straightening work of three different directions.
Further, be provided with photoelectric sensor 6 between each stopping means 3, stopping means 3 and wire boundling disk 2 it Between be provided with photoelectric sensor 6, the stopping means 3 are provided with photoelectric sensor 6, the photoelectricity away from the side of wire boundling disk 2 6 height of sensor is highly identical with the wire 8 walked, and transmitting terminal and the receiving terminal of the photoelectric sensor 6 are respectively arranged in outward The two sides of shell 11, detect 8 position of wire by arranging multiple sensors, improve the journey of controllability and automatization Degree.
Further, present invention additionally comprises pallet 7, the pallet 7 is installed on the lower section of workbench 1, work by fixed plate Make platform 1 and 7 corresponding position of pallet and be provided with opening, rectangular slot of the pallet 7 for side openings, and pallet 7 to pass through Rotary shaft is installed in fixed plate, and the second motor 71 can drive pallet 7 to rotate around rotary shaft, and the pallet 7 is provided with weight biography Sensor, it is achieved thereby that the collection of the wire 8 after straightening, and automatic detection weight reaches after preset weight Automatic-dumping to another In one collection kit.
Further, including the wire boundling disk 2 that multiple models are different, internal diameter and the wire 8 of the wire boundling disk 2 Diameter is engaged, and external diameter is closed with the corresponding threaded holes on shell 11, by changing the wire boundling disk of various different models come right 8 straightening of wire of different model, increased the practicality of equipment.
The specific work process of the present invention:
It is artificial by one end straightening of bending wire 8 after, wire 8 is penetrated in wire boundling disk 2, wire boundling disk is arranged on Photoelectric sensor 6 between 2 and stopping means 3 has detected wire 8 and has penetrated, and 32 action of electric pushrod is by sheave principle wire 8 Through position, the space that clamp 4 are passed through is given, 52 the first slide block of action drives of the first motor 51 drives clamp 4 to travel to wire 8 Position, upper caliper 41 push in the presence of electric pushrod and clamp wire 8,52 action of the first motor, and clamp 4 drive wire 8 It is mobile, the photoelectric sensor after it have passed through first stopping means 3, between first stopping means and second stopping means 6 detect after wire 8 runs through, and the electric pushrod 32 of first stopping means promotes 31 row of sheave to required operating position, And one of sheave 31 is constantly exerted a force, after running through two other stopping means 3, identical principle limits two other Position device 3 enters working condition, and clamp 42 continue to drive wire 8 to travel, and by the detection of photoelectric sensor 6, detect wire 8 End through on after being arranged on photoelectric sensor 6 of the stopping means away from wire boundling disk side, electric pushrod action drives Clamp 42 are moved up, and make clamp 4 convince line 8 by patient analysis, after the first motor 52 drives lower caliper 4 to continue traveling a small distance First motor 52 quits work, and drops down onto on pallet 7 under the wire 8 of now straightening, then is repeated by next wire 8 is manually penetrated Above-mentioned action, after the wire 8 on pallet 7 reaches preset weight, the second motor action drives pallet 7 to rotate, by pallet 7 Wire 8 is poured onto in other collection kits.
Although the above-mentioned accompanying drawing that combines is described to the specific embodiment invented, not to the scope of the present invention Restriction, on the basis of technical scheme, those skilled in the art are made by need not paying creative work Various modifications or deformation still within protection scope of the present invention.

Claims (10)

1. a kind of sub-thread bending wire machine straightening device, it is characterised in that
Including a workbench (1), the workbench (1) is provided with a shell (11), and the shell (11) is flat by four Vertical welding is formed plate two-by-two, and also including wire boundling disk (2), the wire boundling disk (2) is bell mouth shape, the line set The little one end of beam disk (2) diameter is provided with screw thread, and the wire boundling disk (2) is installed on the screw thread of shell (11) side wall by screw thread Kong Shang, also including stopping means (3), the stopping means (3) include some sheaves (31), and the sheave (31) is circular arc type rail Road wheel, some sheave (31) annular circumferentials are uniformly distributed, and one annulus being engaged with wire (8) diameter of intermediate formation Shape passage, the sheave (31) are installed on sheave frame (311), and pushing mechanism promotes the sheave frame (311) so as to drive groove Wheel (31) is mobile.
2. a kind of sub-thread bending wire machine straightening device as claimed in claim 1, it is characterised in that also including clamp (4) and sliding Motivation structure (5), the clamp (4) are divided into upper caliper (41) and lower caliper (42), and the slide mechanism (5) drive clamp (4) can To walk direction translation gliding along wire (8), the lower caliper (42) is fixed on slide mechanism (5), the upper caliper (41) Two are installed on the guide rail that the leading screw of lower caliper is constituted, and are driven by the electric pushrod being installed on the upside of upper caliper (41) Move along guide rail.
3. a kind of sub-thread bending wire machine straightening device as claimed in claim 2, it is characterised in that slide mechanism (5) bag The first slide block (51) is included, first slide block (51) is slided on the guide rail being made up of two polished rods, and lower caliper (42) is fixed on On first slide block (51), the ball screw of cooperation is installed in the middle of first slide block (51), the ball screw is electric by first Machine (52) drives rotation.
4. a kind of sub-thread bending wire machine straightening device as claimed in claim 2, it is characterised in that the upper caliper (41) is with The corresponding surface of clamp (42) is the matsurface of sawtooth dress.
5. a kind of sub-thread bending wire machine straightening device as claimed in claim 1, it is characterised in that including three stopping means (3), the stopping means (3) are set up in parallel along wire (8) approach axis, and each stopping means (3) are including three sheaves (31), three sheaves (31) are mutually 120 degree and are uniformly distributed, and the sheave frame (311) of two of which sheave (31) is installed on workbench (1), on the guide-track groove (312) for coordinating with which, the pushing mechanism is electric pushrod (32), and the electric pushrod (32) is arranged on On shell (11).
6. a kind of sub-thread bending wire machine straightening device as claimed in claim 5, it is characterised in that in each stopping means (3) Between be provided with photoelectric sensor (6), photoelectric sensor (6), the spacing dress are provided between stopping means and wire boundling disk (2) The side that (3) are put away from wire boundling disk (2) is provided with photoelectric sensor (6), the photoelectric sensor (6) highly with leading for walking Line (8) is highly identical, and transmitting terminal and the receiving terminal of the photoelectric sensor (6) are respectively arranged in the two sides of shell (11).
7. a kind of sub-thread bending wire machine straightening device as described in claim 5 or 6, it is characterised in that also including pallet (7), The pallet (7) is installed on the lower section of workbench (1) by fixed plate, and workbench (1) position corresponding with pallet (7) is provided with Opening.
8. a kind of sub-thread bending wire machine straightening device as claimed in claim 7, it is characterised in that the pallet (7) is side The rectangular slot of side opening, and pallet (7) is installed in fixed plate by rotary shaft, the second motor (71) can drive pallet (7) Rotate around rotary shaft.
9. a kind of sub-thread bending wire machine straightening device as claimed in claim 1, it is characterised in that different including multiple models Wire boundling disk (2), the internal diameter of the wire boundling disk (2) are engaged with the diameter of wire (8), on external diameter and shell (11) Corresponding threaded holes are closed.
10. a kind of sub-thread bending wire machine straightening device as claimed in claim 7, it is characterised in that the pallet is provided with weight Quantity sensor.
CN201611086801.XA 2016-11-30 2016-11-30 A kind of sub-thread bending wire machine straightening device Active CN106513539B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611086801.XA CN106513539B (en) 2016-11-30 2016-11-30 A kind of sub-thread bending wire machine straightening device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611086801.XA CN106513539B (en) 2016-11-30 2016-11-30 A kind of sub-thread bending wire machine straightening device

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CN106513539A true CN106513539A (en) 2017-03-22
CN106513539B CN106513539B (en) 2018-07-20

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111360179A (en) * 2020-04-16 2020-07-03 蚌埠市九建建筑安装工程有限公司 Garbage recycling device for building construction
CN111390062A (en) * 2020-04-13 2020-07-10 西安圣泰金属材料有限公司 Straightening method, straightening system and application of alloy wire

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1317975A1 (en) * 2001-12-07 2003-06-11 H.A. Schlatter Ag Device for producing stretched wire
CN104226862A (en) * 2014-08-22 2014-12-24 芜湖卓越线束系统有限公司 Electric wire straightener
CN205114684U (en) * 2015-09-28 2016-03-30 屈统撑 Wire feeding device
CN205436895U (en) * 2016-03-12 2016-08-10 国家电网公司 Quick sharp ware
CN206241149U (en) * 2016-11-30 2017-06-13 国网山东省电力公司宁津县供电公司 A kind of sub-thread bending wire machine straightening device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1317975A1 (en) * 2001-12-07 2003-06-11 H.A. Schlatter Ag Device for producing stretched wire
CN104226862A (en) * 2014-08-22 2014-12-24 芜湖卓越线束系统有限公司 Electric wire straightener
CN205114684U (en) * 2015-09-28 2016-03-30 屈统撑 Wire feeding device
CN205436895U (en) * 2016-03-12 2016-08-10 国家电网公司 Quick sharp ware
CN206241149U (en) * 2016-11-30 2017-06-13 国网山东省电力公司宁津县供电公司 A kind of sub-thread bending wire machine straightening device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111390062A (en) * 2020-04-13 2020-07-10 西安圣泰金属材料有限公司 Straightening method, straightening system and application of alloy wire
CN111360179A (en) * 2020-04-16 2020-07-03 蚌埠市九建建筑安装工程有限公司 Garbage recycling device for building construction
CN111360179B (en) * 2020-04-16 2022-04-01 蚌埠市九建建筑安装工程有限公司 Garbage recycling device for building construction

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