Process the high speed internal broacher of hard tooth
Technical field
The present invention relates to a kind of internal broacher, and in particular to a kind of high speed internal broacher of the hard tooth of processing.
Background technology
In machining, gear is one of modal power transmitting elements, by two gears for being engaged setting
The gear pair transmitting torque of formation, is widely used in the power transmission of automobile or motorcycle.And gear is due to needs and tooth
Wheel shaft coordinates, and in the inner circle of gear, is required for arranging keyway, the teeth groove etc. being engaged with the periphery of axle, gear and gear
Could mutually drive between axle, rotate together.
Keyway, teeth groove etc. are processed by broaching machine wire pulling method in the inner circle of gear mostly at present, gear blank is fixed
In the frock of broaching machine, broaching tool is driven broaching tool work by machine power, in gear through the interior circular hole of gear then
Keyway, teeth groove etc. being processed on circular hole, finished product and broaching tool being disassembled after machining, then vanning enters lower one work
Sequence.
But, gear in process, after being processed into satisfactory product structure, often needs again quenched and tempering
Process, coordinated with the tempering of different temperatures by quenching, to greatly improve its intensity, hardness, wearability, fatigue strength and tough
Property etc., so as to meet different use requirements.However, the workpiece that processes is quenched and temper after, often exist certain
Deformation, in order to improve its machining accuracy, someone have selected carries out wire pulling method again to which, but because workpiece hardness high, existing
In broaching, cutter is also easy to produce vibration to broaching machine in technology, and broaching speed is also low, and the workpiece accuracy after processing is still difficult to reach height
Required precision.
Content of the invention
The technical problem to be solved is the present situation for prior art, there is provided a kind of broaching tool operates steadily, plus
The high speed internal broacher for processing hard tooth of work high precision.
The present invention solve the technical scheme that adopted of above-mentioned technical problem for:A kind of high speed internal broacher for processing hard tooth, bag
Include base, lathe bed, drive mechanism, Griffe mechanism, table, the first slide plate, main chuck mechanism, broaching tool, the second slide plate, auxiliary chuck machine
Structure;
The lathe bed and the table are both secured on the base, and table is located at the front of lathe bed;The drive mechanism
At the top of lathe bed, there is below drive mechanism clutch end;First slide plate can move up and down on lathe bed
And be connected with the clutch end of drive mechanism;The main chuck mechanism is on the first slide plate;The Griffe mechanism is located at
Lathe bed is just anterior;Second slide plate is installed on lathe bed front portion and is located in front of the first slide plate, in the case where Griffe mechanism drives on energy
Lower motion;The auxiliary chuck mechanism is on the second slide plate;Main chuck mechanism is located at below auxiliary chuck mechanism;Initial broaching
When, the first slide plate and the second slide plate are synchronized with the movement, and main chuck mechanism and auxiliary chuck mechanism capture the bottom and top of broaching tool respectively,
Broaching tool is escorted, is vibrated with mitigating which.
Improve again, the lathe bed inner back side is provided with balance weight mechanism, for the first slide plate of counterweight, prevent broaching machine center of gravity not
Surely.
Improve again, the high speed internal broacher also includes the feed mechanism in table, by workpiece directly and accurately
Deliver on broaching position, high working efficiency reduces the labor intensity of staff.
Improve again, on the feed mechanism, be additionally provided with workpiece tray, the workpiece tray is provided with workpiece locating piece, in case
Only workpiece is offset in transport or the course of processing.
Improve again, the high speed internal broacher also includes standing on the protective cover in table, broken during preventing workpiece from broaching
Bits splash, and improve safety.
Compared with prior art, advantages of the present invention:The each part design of the present invention is reasonable, when broaching tool is initially broached, first
Slide plate and the second slide plate are synchronized with the movement, and main and auxiliary chuck mechanism captures the bottom and top of broaching tool respectively, and main chuck mechanism is located at auxiliary
Chuck mechanism is formed below upper and lower 2 points, escorts broaching tool, mitigates the vibration of broaching tool, broaching tool is run during wire pulling method flat
Surely, machining accuracy is improve.
Description of the drawings
Front views of the Fig. 1 for the embodiment of the present invention;
Left views of the Fig. 2 for the embodiment of the present invention;
Broaching tool operating diagrams of the Fig. 3 for the embodiment of the present invention.
Specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing embodiment.
As Figure 1-3, it is the preferred embodiments of the present invention.
Process hard tooth high speed internal broacher include base 1, lathe bed 2, drive mechanism 21, Griffe mechanism 22, balance weight mechanism 23,
Table 3, the first slide plate 4, main chuck mechanism 41, broaching tool 5, the second slide plate 6, auxiliary chuck mechanism 61, feed mechanism 31, protective cover
34.
Its medial bed 2 and table 3 are both secured on base 1, and table 3 is located at the front of lathe bed 2, and feed mechanism 31 is arranged on
In table 3, and feed mechanism 31 is provided with the workpiece tray 32 for placing workpiece, workpiece can quick and precisely be delivered to cutting position, be
Prevent workpiece from offseting in transport or the course of processing, workpiece locating piece 33 is additionally provided with workpiece tray 32.
Protective cover 34 is stood in table 3, is prevented chip of the workpiece during broaching from splashing, is hurt operator.
Drive mechanism 21 is arranged on 2 top of lathe bed, there is clutch end below drive mechanism 21, on 4 energy of the first slide plate
Being connected on lathe bed 2 and with the clutch end of drive mechanism 21 for lower movement, captures the main chuck mechanism 41 of 5 bottom of broaching tool
On the first slide plate 4.2 inner back side of lathe bed is provided with the balance weight mechanism 23 of the first slide plate of counterweight 4.
Griffe mechanism 22 is located at 2 positive front portion of lathe bed, and the second slide plate 6 is installed on 2 front portion of lathe bed and drives in Griffe mechanism 22
Lower energy moves up and down, and captures the auxiliary chuck mechanism 61 at the top of broaching tool 5 on the second slide plate 6, and the second slide plate 6 is slided positioned at first
In front of plate 4, main chuck mechanism 41 is located at below auxiliary chuck mechanism 61.
Common broaching tool is positive rake angle, the phenomenon that tipping or hypodontia often occur during broaching, and the broaching tool 5 of the present embodiment is
Negative rake, it is possible to decrease the generation of the phenomenon.
The course of work of the high speed internal broacher is as follows:
Original state:Workpiece is placed in the workpiece tray 32 on feed mechanism 31, and will using workpiece locating piece 33
Which positions, and workpiece is delivered to broaching position by subsequent feed mechanism 31.
Cutting state:The top of broaching tool 5 is firmly grasped by auxiliary chuck mechanism 61, and broaching tool 5 is moved downward through work with the second slide plate 6
Part is to main chuck mechanism 41.Behind 5 bottom of the crawl broaching tool of main chuck mechanism 41, broaching tool 5 is in 6 band of the first slide plate 4 and the second slide plate
Cutting workpiece is moved down under dynamic.Now the first slide plate 4 is synchronized with the movement with the second slide plate 6, main chuck mechanism 41 and auxiliary chuck machine
Structure 61 captures the bottom and top of broaching tool 5, speed 60m/min during broaching respectively.When the second slide plate 6 is run to lower limit,
Auxiliary chuck mechanism 61 unclamps broaching tool 5 and goes upward to the second slide plate 6 and griffes position, and main chuck mechanism 41 continues to clip broaching tool 5 with the
One slide plate 4 is moved downward up to broaching tool 5 and departs from workpiece, and broaching is completed.
Reset state:Workpiece returns to upper and lower material position with feed mechanism 31, and broaching tool 5 is with the first slide plate 4 in drive mechanism 21
To position is griffed, behind 5 top of the crawl broaching tool of auxiliary chuck mechanism 61, main chuck mechanism 41 unclamps broaching tool 5 to the lower return of effect, is griffing
Mechanism 22 drives lower broaching tool 5 above to carry to above table 3 with the second slide plate 6, and each part returns to original state, completes a technique and follows
Ring.