CN106479109B - Antistatic non-dusting material and preparation method thereof - Google Patents

Antistatic non-dusting material and preparation method thereof Download PDF

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CN106479109B
CN106479109B CN201610880856.1A CN201610880856A CN106479109B CN 106479109 B CN106479109 B CN 106479109B CN 201610880856 A CN201610880856 A CN 201610880856A CN 106479109 B CN106479109 B CN 106479109B
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徐前
熊玉明
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Midea Group Co Ltd
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Abstract

The invention relates to an antistatic non-dusting material and a preparation method thereof. An antistatic non-dusting material comprises a first thermoplastic master batch, an antistatic agent, wollastonite, zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate and acetone; the antistatic agent, the wollastonite, the zirconium aluminate, the sodium dodecyl sulfate, the glycol ester, the stearate and the acetone are calculated by the mass percent of the first thermoplastic master batch, the antistatic agent accounts for 8-39.6 percent of the first thermoplastic master batch, the wollastonite accounts for 0.5-8.8 percent of the first thermoplastic master batch, the zirconium aluminate accounts for 0.5-6.9 percent of the first thermoplastic master batch, the sodium dodecyl sulfate accounts for 1.2-18.6 percent of the first thermoplastic master batch, the glycol ester accounts for 0.2-11.9 percent of the first thermoplastic master batch, the stearate accounts for 0.1-4.5 percent of the first thermoplastic master batch, and the acetone accounts for 0.5-8 percent of the first thermoplastic master batch. When in preparation, the components are compounded together according to the proportion, mixed evenly and granulated. The antistatic non-dusting material and the preparation method thereof have the advantages of antistatic property, non-dusting property, easiness in cleaning and the like.

Description

Antistatic non-dusting material and preparation method thereof
Technical Field
The invention belongs to the technical field of materials, and particularly relates to an antistatic non-dusting material and a preparation method thereof.
Background
Some plastic products often suffer from dust deposition during use, such as: dust in the air can be suspended in suspension, bacteria can float, the dust can be deposited on the surface, and the air can be dynamically rubbed, so that the dust is electrostatically adsorbed. Not only is the frequent cleaning operation troublesome, but also the service life of the equipment is influenced. The following description will be made by taking a fan blade or an impeller as an example.
Taking the outer machine impeller of air conditioner as an example, the impeller of long-term deposition can make the air conditioning efficiency decay more than 30%, and air conditioner inner machine wind channel part is in the use, and the dust is attached to and then the deposit easily on its surface, influences amount of wind, efficiency, and forms secondary pollution easily, can breed a lot of bacteria and endanger health, consequently, improves the material surface property for the difficult ash that is stained with in surface becomes very meaningful.
During the high-speed operation of the fan and the impeller, the blade (impeller blade) interacts with air to generate dynamic and static friction, so that dust adsorbs charged ions. About 90% -95% of suspended dust is positively or negatively charged, the like charges repel each other to enhance the stability of the dust in the air, opposite charges attract each other to promote the dust to gather and settle, the rotating fan blades rub against the air to carry charges, and the charged body has the property of attracting light and small objects, so that the dust can be attracted to the fan blades. The literature reports that solid suspended matters with the particle size of less than 75 microns in air, particularly dust with the particle size of more than 0.1-10 microns, have higher dispersity, the finer the particles of the dust are, the longer the floating time in the air is, and the dust also has bacterial corpses, oil stains, water and some flocculent fibers in the air, so that the appearance of the dust suspended in the air is very complicated, and the multi-component dust is more easily enriched and adhered to an impeller or fan blades, and the fan blades or the impeller gradually become very dirty for a long time.
When the existing unmodified fan blades or impellers run for a long time or stand for a period of time, a lot of dust can be deposited on the impeller or the fan blades, and the fan blade impeller becomes very dirty gradually, so that the appearance of the fan blade impeller is seriously influenced. Moreover, like the internal impeller of the air conditioner, the dust collector and other electric appliances, the impeller of the cooling fan is stained with dust for a long time, so that the normal working efficiency of the impeller can be influenced, for example, the internal impeller of the air conditioner is stained with dust, the wind resistance can be increased seriously, the refrigerating effect of the whole machine is influenced, and in addition, the dust is enriched in the fluorine of the fan blade, the dynamic balance of the rotation of the fan blade can be influenced, and the influence of the local air output of the fan blade and the impeller and other aspects is seriously influenced. The prior technical scheme is that the dust is regularly removed and cleaned, the operation is inconvenient and time-consuming, particularly, the cleaning is troublesome, and the dust can be raised during cleaning and is harmful to human bodies. Therefore, the important significance is that the surface characteristics of the plastic are modified by the antistatic agent, and the adhesion of dust and the plastic interface is reduced.
Disclosure of Invention
In view of the problems in the prior art, the invention provides the antistatic non-dusting material and the preparation method thereof, and the antistatic non-dusting material has the advantages of antistatic property, non-dusting property, easiness in cleaning and the like.
The technical scheme for solving the technical problems is as follows:
an antistatic non-dusting material comprises a first thermoplastic master batch, an antistatic agent, wollastonite, zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate and acetone; the antistatic agent, the wollastonite, the zirconium aluminate, the sodium dodecyl sulfate, the glycol ester, the stearate and the acetone are calculated by the mass percent of the first thermoplastic master batch, the antistatic agent accounts for 8-39.6 percent of the first thermoplastic master batch, the wollastonite accounts for 0.5-8.8 percent of the first thermoplastic master batch, the zirconium aluminate accounts for 0.5-6.9 percent of the first thermoplastic master batch, the sodium dodecyl sulfate accounts for 1.2-18.6 percent of the first thermoplastic master batch, the glycol ester accounts for 0.2-11.9 percent of the first thermoplastic master batch, the stearate accounts for 0.1-4.5 percent of the first thermoplastic master batch, and the acetone accounts for 0.5-8 percent of the first thermoplastic master batch.
The invention has the beneficial effects that:
the inventor unexpectedly discovers in research that the antistatic agent with a proper proportion is added into the first thermoplastic master batch, so that the antistatic performance of the prepared material can be improved on the premise of ensuring that the original performance of the material is not influenced, and the prepared material has the effect of being not sticky to ash. When one or more of wollastonite, zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate and acetone in a proper proportion are added on the basis of the first thermoplastic master batch and the antistatic agent, the antistatic effect can be further enhanced by matching the wollastonite, zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate and acetone with the antistatic agent; meanwhile, the addition of wollastonite, zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate and acetone can also enhance the dispersibility of the antistatic agent in the first thermoplastic master batch, so that the antistatic agent is more uniformly dispersed in the first thermoplastic master batch, and the antistatic effect is further enhanced; in addition, wollastonite, zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate and acetone participate in the modification process of the material and generate a blending chemical reaction, so that not only can the compatibility of different components be promoted to ensure that the whole material is stable, but also the antistatic property of the antistatic agent can be promoted, and the non-dusting effect of the prepared material is obviously improved.
The first thermoplastic master batch of the invention is thermoplastic, and the material of the invention can use any kind of thermoplastic as the first thermoplastic master batch, and can be but not limited to the following names: the first thermoplastic master batch is selected from one or more of acrylonitrile-styrene copolymer, PA plastic, polyethylene, polypropylene, polyvinyl chloride, polystyrene, acrylonitrile-butadiene-styrene copolymer and polycarbonate.
Further, the particle size of the wollastonite is as follows: 10-80 nm.
The beneficial effect who adopts above-mentioned scheme is: wollastonite with proper particle size is adopted, so that the uniform mixing effect of the wollastonite with all components can be ensured, the matching effect of the wollastonite with an antistatic agent is improved, and the non-dusting performance is improved; meanwhile, wollastonite with proper particle size is adopted to further improve the processing performance of the material formula, the nano wollastonite improves that the antistatic agent has slippage effect with a base material, and a small amount of nano wollastonite can play a role in increasing friction and improve the processing performance.
Furthermore, the particle size of the wollastonite is 10-30 nm.
The beneficial effect who adopts above-mentioned scheme is: the wollastonite has smaller grain diameter and larger specific surface area, and the performance of the material can be obviously improved by less addition amount.
Further, the particle size of the wollastonite is as follows: 31-39 nm.
The beneficial effect who adopts above-mentioned scheme is: is favorable for the surface treatment and the uniform dispersion of the wollastonite.
Further, the particle size of the wollastonite is as follows: 40-50 nm.
The beneficial effect who adopts above-mentioned scheme is: the industrial production is convenient.
Further, the particle size of the wollastonite is as follows: 51-80 nm.
The beneficial effect who adopts above-mentioned scheme is: the particles are relatively large and are easily dispersed.
Further, the wollastonite is nano wollastonite, and the nano wollastonite is surface-treated nano wollastonite; the processing method comprises the following steps: mixing wollastonite with an ethanol solution, dripping a compound coupling agent, wherein the mass percent of the compound coupling agent to wollastonite particles is 0.5-2%, the compound coupling agent is prepared by compounding a silane coupling agent and a titanate coupling agent, and ultrasonically stirring, filtering, drying and grinding.
The beneficial effect who adopts above-mentioned scheme is: the performance of the wollastonite is favorably improved, the adoption of the aqueous solution of ethanol is favorable for hydrolyzing a coupling agent, so that the wollastonite is dispersed in a resin matrix more uniformly, and the surface treatment improves the compatibility of the inorganic nano wollastonite and the resin matrix.
Further, the antistatic agent is selected from one or more of cationic antistatic agent, anionic antistatic agent, nonionic antistatic agent, modified carbon nanotube, modified graphene, copolymer of polyether and polyamide, metal powder and modified conductive graphite.
The beneficial effect who adopts above-mentioned scheme is:
the volume resistivity of the existing material is generally as high as 1012-1020Omega/□ is susceptible to build up of static electricity, which is dangerous and prone to dusting. The antistatic agent can be used for taking away isolated charges, conducting the charges on the surface of the material and reducing the charges on the surface of the material, so that dust is not easy to adhere to the surface of the material.
Further, the cationic antistatic agent is selected from one or more of long-chain alkyl quaternary ammonium, phosphate and cyclic acid salt high molecular polymers.
The beneficial effect who adopts above-mentioned scheme is: the cationic antistatic agent is matched with other components for use, so that the antistatic effect is further improved.
Further, the anionic antistatic agent is one or more selected from alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate and alkali metal salt of dithiocarbamic acid, sodium p-nonylphenoxypropane sulfonate and potassium p-nonylphenyl ether sulfonate.
The beneficial effect who adopts above-mentioned scheme is: the anionic antistatic agent is matched with other components for use, so that the antistatic effect is further improved.
Further, the non-ionic antistatic agent is selected from one or more of ethoxylated fatty alkylamine, polyethylene glycol ester or ether, fatty acid ester and ethanol amide.
The beneficial effect who adopts above-mentioned scheme is: the nonionic antistatic agent is matched with other components for use, so that the antistatic effect is further improved.
Further, the fluorine modified thermoplastic plastic master batch is 5-80.8% of the first thermoplastic plastic master batch by mass percent.
The beneficial effect who adopts above-mentioned scheme is: the fluorine modified thermoplastic master batch mainly utilizes the short C-F chain bond and the low surface energy of the C-F bond, improves the anti-fouling capacity of the surface of a product through the low surface energy, enables the surface to achieve hydrophobic and oleophobic properties, increases the anti-fouling capacity of the surface, enables dust not to be easily adhered to the surface of a blade, and adds an antistatic agent effect on the interface of the dust and the low surface energy, so that the binding force of the dust on the interface is reduced, and the dust adhered to the first layer of the interface is little, so that the dust on the interface is more difficult to continuously adsorb more dust on the dust of the first layer, the adhesion amount of the whole dust is reduced, and the dust adhered to the surface is easy to clean.
Further, the fluorine modified thermoplastic plastic master batch is 5-8.75% of the first thermoplastic plastic master batch by mass percent.
Further, the fluorine modified thermoplastic plastic master batch is 8.76-80.8% of the first thermoplastic plastic master batch by mass percent.
Further, the fluorine modified thermoplastic plastic master batch is 50.8-80.8% of the first thermoplastic plastic master batch by mass percent.
Further, the fluorine modified thermoplastic plastic master batch is 8.75-17.5% of the first thermoplastic plastic master batch by mass percent.
Further, the fluorine modified thermoplastic plastic master batch is 17.6-35% of the first thermoplastic plastic master batch by mass percent.
Further, the fluorine modified thermoplastic plastic master batch is 36-50.8% of the first thermoplastic plastic master batch by mass percent.
The beneficial effects of adopting the above schemes are: the addition of the modified thermoplastic plastic master batches with different proportions can improve the non-dusting performance of the whole material to different degrees.
Further, the fluorine modified thermoplastic plastic master batch comprises a fluorine additive and a second thermoplastic plastic master batch, and the ratio of the fluorine additive to the first thermoplastic plastic master batch is more than 0 and less than or equal to 70 percent in percentage by mass.
Further, the fluorine modified thermoplastic plastic master batch comprises a fluorine additive and a second thermoplastic plastic master batch, and the mass percentage of the fluorine additive and the first thermoplastic plastic master batch is 10-60%.
Further, the fluorine modified thermoplastic plastic master batch comprises a fluorine additive and a second thermoplastic plastic master batch, and the mass percentage of the fluorine additive to the first thermoplastic plastic master batch is 10-30% or the mass percentage of the fluorine additive to the first thermoplastic plastic master batch is 40-60%.
Further, the fluorine auxiliary agent is selected from one or more of fluorocarbon, fluorinated ethylene propylene copolymer, fluoroalkyl compound, fluorine grafted micromolecular organic matter and fluorine silicon grafted compound.
The beneficial effect who adopts above-mentioned scheme is: the adoption of the fluorine additive and the proper addition proportion can further reduce the ash content on the surface of the material.
The invention provides a preparation method of an antistatic non-dusting material, which comprises the following steps: the components are compounded together according to the proportion, evenly mixed and granulated.
The beneficial effect who adopts above-mentioned scheme is: the invention has the advantages of simple preparation method, static electricity prevention, dust resistance and the like.
The invention provides an antistatic non-dusting product, and the material of the product comprises the antistatic non-dusting material. The product prepared by adopting the materials has good antistatic performance and non-dusting performance. The product may be, but is not limited to: fan, impeller, axial fan of air conditioner, dust collecting barrel of steam dust collector, casing of electric appliance, plastic film or electronic plastic device, etc.
Drawings
FIG. 1 is a microscopic view of the adhesion of dust to a substrate;
FIG. 2 is a schematic view of the ash adhesion of the ash non-stick material of the present invention;
FIG. 3 is a schematic illustration of the dusting of a typical material (non-dusting material);
FIG. 4 shows the result of measurement by X50 times under an optical microscope; the left part a represents the dusting of the comparative example and the right part B represents the dusting of example 8.
Fig. 5 shows the detection results of a general camera, and the left part a shows the dust staining of the comparative example, and the right part B shows the dust staining of example 1. .
Detailed Description
The principles and features of this invention are described below in conjunction with examples which are set forth to illustrate, but are not to be construed to limit the scope of the invention.
The components used in the present invention may be prepared by a conventional method in the art or may be commercially available unless otherwise specified.
An antistatic non-dusting material comprises a first thermoplastic master batch, an antistatic agent, wollastonite, zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate and acetone; the antistatic agent, the wollastonite, the zirconium aluminate, the sodium dodecyl sulfate, the glycol ester, the stearate and the acetone are calculated by the mass percent of the first thermoplastic master batch, the antistatic agent accounts for 8-39.6 percent of the first thermoplastic master batch, the wollastonite accounts for 0.5-8.8 percent of the first thermoplastic master batch, the zirconium aluminate accounts for 0.5-6.9 percent of the first thermoplastic master batch, the sodium dodecyl sulfate accounts for 1.2-18.6 percent of the first thermoplastic master batch, the glycol ester accounts for 0.2-11.9 percent of the first thermoplastic master batch, the stearate accounts for 0.1-4.5 percent of the first thermoplastic master batch, and the acetone accounts for 0.5-8 percent of the first thermoplastic master batch.
The first thermoplastic masterbatch of the present invention may be, but is not limited to, the following names: the first thermoplastic master batch is selected from one or a mixture of a plurality of acrylonitrile-styrene copolymer, PA plastic, polyethylene, polypropylene, polyvinyl chloride, polystyrene, acrylonitrile-butadiene-styrene copolymer and polycarbonate.
The particle size of the wollastonite is as follows: 10-80 nm. Preferably, the particle size of the wollastonite may be selected from the following ranges: the particle size of the wollastonite is 10-30 nm; the particle size of the wollastonite is as follows: 31-39 nm; the particle size of the wollastonite is as follows: 40-50 nm; the particle size of the wollastonite is as follows: 51-80 nm.
The wollastonite is nano wollastonite, and the nano wollastonite is surface-treated nano wollastonite; the processing method comprises the following steps: mixing wollastonite with an ethanol solution, dripping a compound coupling agent, wherein the mass percent of the compound coupling agent to wollastonite particles is 0.5-2%, the compound coupling agent is prepared by compounding a silane coupling agent and a titanate coupling agent, and ultrasonically stirring, filtering, drying and grinding.
Specifically, the following operations may be employed: firstly, screening nano wollastonite particles through a filter screen of 50-100 meshes, pouring the powder particles into an ethanol aqueous solution (the volume fraction of ethanol is 98 percent, and the volume fraction of water is 2 percent), dripping a certain amount of compound coupling agent (the compound coupling agent comprises silane coupling agent and titanate coupling agent, the silane coupling agent is selected from one or more of KH550, KH560 and KH 570), the mass of the compound coupling agent is 0.5-2 percent of that of the nano wollastonite particles, ultrasonically stirring for 1.5-3h in an ultrasonic cleaning tank at 80-95 ℃, carrying out reduced pressure suction filtration on dispersed suspension, adding and drying at 50-65 ℃, and grinding into homopolymerized particles for later use.
The antistatic agent is selected from one or more of a cationic antistatic agent, an anionic antistatic agent, a non-ionic antistatic agent, a modified carbon nanotube, modified graphene, a copolymer of polyether and polyamide, metal powder and modified conductive graphite. The principle of the antistatic agent is that 1) the static electricity gathered on the surface of the impeller is conducted away locally, so that the static electricity is not concentrated locally; 2) forming dust with opposite charges on the surface of the plastic substrate and capable of repelling the ions with the same charges, so that the dust with the static charges is weakly bonded with the surface of the substrate; 3) antistatic agents can capture electrons and neutralize opposing electrostatic electrons (e.g.: electrostatically charged dust particles).
The copolymers of polyether and polyamide can also be written in the manner of the expressions "polyether-polyamide block copolymer", "polyamide-polyether multiblock copolymer", "copolymer of polyamide blocks and polyether blocks", etc. The copolymer of polyether and polyamide of the present invention is to be understood in a broad sense, and may be grafted with or without an electrolyte side chain, for example, an electrolyte side chain with potassium ion may be grafted. For example: the polyether and the polyamide form a support, polyelectrolyte side chains are mutually wound to form a network structure with the same charge, namely charged microspheres similar to a cage structure, can capture electrons with opposite charges (the electrons come from dust), and can gradually annihilate the electrons with the charges (charged dust).
The cationic antistatic agent is selected from one or more of long-chain alkyl quaternary ammonium, phosphate and cyclic acid salt high molecular polymers.
The anionic antistatic agent is one or more selected from alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate and alkali metal salt of dithiocarbamic acid, sodium p-nonylphenoxypropane sulfonate and potassium p-nonylphenyl ether sulfonate.
The non-ionic antistatic agent is selected from one or more of ethoxylated fatty alkylamine, polyethylene glycol ester or ether, fatty acid ester and ethanol amide.
The thermoplastic resin composition further comprises fluorine modified thermoplastic master batches, wherein the fluorine modified thermoplastic master batches are 5% -80.8% of the first thermoplastic master batches in percentage by mass. The amount of the thermoplastic resin concentrate may be selected from the following ranges: the fluorine modified thermoplastic plastic master batch is 5-8.75% of the first thermoplastic plastic master batch by mass percent; or the fluorine modified thermoplastic master batch is 8.76 to 80.8 percent of the first thermoplastic master batch; or the fluorine modified thermoplastic master batch is 8.75 to 17.5 percent of the first thermoplastic master batch; or the fluorine modified thermoplastic master batch is 17.6 to 35 percent of the first thermoplastic master batch; or the fluorine modified thermoplastic master batch is 36 to 50.8 percent of the first thermoplastic master batch; or the fluorine modified thermoplastic plastic master batch is 50.8 to 80.8 percent of the first thermoplastic plastic master batch.
The fluorine modified thermoplastic plastic master batch comprises a fluorine additive and a second thermoplastic plastic master batch, and the ratio of the fluorine additive to the first thermoplastic plastic master batch is more than 0 and less than or equal to 70 percent in percentage by mass.
The fluorine modification can be fluorination treatment, fluoride chemical grafting modification of a plastic substrate, fluorine additive blending modification or fluoride and substrate plastic melt blending modification.
The fluorine assistant is selected from one or more of fluorocarbon compounds (also called fluorocarbon organic compounds), fluorinated ethylene propylene copolymers, fluoroalkyl compounds, fluorine grafted micromolecular organic compounds and fluorine-silicon grafted compounds.
The fluorine assistant is selected from one or more of fluorocarbon, fluorinated ethylene propylene copolymer, fluoroalkyl compound, fluorine grafted micromolecular organic matter and fluorine silicon grafted compound.
The second thermoplastic master batch and the first thermoplastic master batch can be the same or different in type, for example, a PC base material, an ABS modified master batch which can be modified by a fluorine additive and pure PC master batch are blended and injected together.
The invention provides a preparation method of an antistatic non-dusting material, which comprises the following steps: the components are compounded together according to the proportion, evenly mixed and granulated.
The invention provides an antistatic non-dusting product, and the material of the product comprises the antistatic non-dusting material. The product prepared by adopting the materials has good antistatic performance and non-dusting performance. The product may be, but is not limited to: fan, impeller, axial fan of air conditioner, dust collecting barrel of steam dust collector, casing of electric appliance, plastic film or electronic plastic device, etc.
When the formula containing the fluorine additive is adopted, if the fluorine additive is in a liquid state, the fluorine additive can be fed in the liquid feed inlet area of the extruder through a constant-current motor pump in the preparation process, and then the fluorine additive and other components are melted and blended by adopting a double screw, and extruded and granulated.
The formulation of the invention can be used in all antistatic modification solutions for plastics.
An antistatic non-dusting product, the material of which comprises the antistatic non-dusting material. The product is a fan, an impeller, an axial flow fan of an air conditioner, an ash deposition barrel of a steam dust collector, an electric appliance shell, a plastic film or an electronic plastic device. The plastic film can be PET, PI or PVC plastic film which needs to be antistatic.
The compounding in the invention is not a simple blending of independent formulas, and further shows uniform dispersion, various component proportions, chemical and physical intermiscibility, addition sequence, addition mode and process.
Due to the action of static electricity, dust is easily attached to the surface of the plastic base material, and as shown in fig. 1, the surface of the plastic base material is covered by the dust, which affects normal use. Through reasonable formula setting, the antistatic dust-free composite material has good antistatic and dust-free effects, as shown in figure 2, compared with the dust-free condition of a general material (non-dust-free material) as shown in figure 3, the dust-free composite material has the effect of obviously reducing the dust amount on the surface of the material in order to meet the dust-free condition of the material according to the technical scheme of the invention, and when the material is used, the dust is easy to clean, so that the normal work of the material is ensured.
The following description is given by way of specific examples.
Example 1
An antistatic non-dusting material comprises a first thermoplastic master batch, an antistatic agent, wollastonite (particle size of 10nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate and acetone; the antistatic agent is 8 percent of the first thermoplastic master batch, the wollastonite is 0.5 percent of the first thermoplastic master batch, the zirconium aluminate is 0.5 percent of the first thermoplastic master batch, the sodium dodecyl sulfate is 1.2 percent of the first thermoplastic master batch, the glycol ester is 0.2 percent of the first thermoplastic master batch, the stearic acid ester is 0.1 percent of the first thermoplastic master batch, and the acetone is 0.5 percent of the first thermoplastic master batch.
The wollastonite is nano wollastonite, and the nano wollastonite is surface-treated nano wollastonite; the processing method comprises the following steps: mixing wollastonite with an ethanol solution, dripping a compound coupling agent, wherein the mass percent of the compound coupling agent to wollastonite particles is 0.5-2%, the compound coupling agent is prepared by compounding a silane coupling agent and a titanate coupling agent, and ultrasonically stirring, filtering, drying and grinding. The wollastonite treatment method comprises the following steps: screening wollastonite particles through a filter screen with 50 meshes, pouring the screened wollastonite particles into an ethanol aqueous solution, wherein the volume fraction of ethanol is 98%, dripping a compound coupling agent, the mass percentage of the compound coupling agent and the wollastonite particles is 0.5%, compounding the compound coupling agent by a silane coupling agent and a titanate coupling agent, ultrasonically stirring for 1.5h at 80 ℃, carrying out vacuum filtration, drying at 50 ℃, and grinding into homopolymerized particles.
The first thermoplastic master batch is an acrylonitrile-butadiene-styrene copolymer.
The antistatic agent is selected from alkyl quaternary ammonium with long chain of cationic antistatic agent.
When prepared, the following method can be adopted:
(1) the preparation method of the fluorine modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the granulation temperature is 180 ℃;
(2) the components in the formula are compounded together according to the proportion, and are uniformly mixed, granulated and injection molded, wherein the injection molding temperature is 180 ℃.
Example 2
An antistatic non-dusting material comprises a first thermoplastic master batch, an antistatic agent, wollastonite (the particle size is 80nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate, acetone and fluorine modified thermoplastic master batch; the antistatic agent is 39.6 percent of the first thermoplastic master batch, the wollastonite is 8.8 percent of the first thermoplastic master batch, the zirconium aluminate is 6.9 percent of the first thermoplastic master batch, the sodium dodecyl sulfate is 18.6 percent of the first thermoplastic master batch, the glycol ester is 11.9 percent of the first thermoplastic master batch, the stearic acid ester is 4.5 percent of the first thermoplastic master batch, and the acetone is 8 percent of the first thermoplastic master batch; the fluorine modified thermoplastic plastic master batch is 5 percent of the first thermoplastic plastic master batch.
The wollastonite is nano wollastonite, and the nano wollastonite is surface-treated nano wollastonite; the processing method comprises the following steps: mixing wollastonite with an ethanol solution, dripping a compound coupling agent, wherein the mass percent of the compound coupling agent to wollastonite particles is 0.5-2%, the compound coupling agent is prepared by compounding a silane coupling agent and a titanate coupling agent, and ultrasonically stirring, filtering, drying and grinding. The wollastonite treatment method comprises the following steps: screening wollastonite particles through a 100-mesh filter screen, pouring the screened wollastonite particles into an ethanol aqueous solution, wherein the volume fraction of ethanol is 98%, dripping a compound coupling agent, the mass percentage of the compound coupling agent and the wollastonite particles is 2%, compounding the compound coupling agent by a silane coupling agent and a titanate coupling agent, ultrasonically stirring for 3h at 95 ℃, carrying out vacuum filtration, drying at 65 ℃, and grinding into homopolymerized particles.
The first thermoplastic master batch is an acrylonitrile-styrene copolymer.
The antistatic agent is an anionic antistatic agent; the anionic antistatic agent is alkyl sulfonic acid.
The fluorine modified master batch comprises a fluorine additive and master batches, the master batches are the same as the first thermoplastic master batch in type, and the fluorine additive accounts for 2% of the first thermoplastic master batch in mass percentage. The fluorine auxiliary agent is fluorinated ethylene propylene copolymer.
When prepared, the following method can be adopted:
(1) the preparation method of the fluorine modified thermoplastic master batch comprises the following steps: proportionally adding the fluorine additive and the second thermoplastic master batch (acrylonitrile-styrene copolymer) into a double screw extruder to be extruded, blended and granulated, wherein the granulation temperature is 185 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and subjected to injection molding, wherein the injection molding temperature is 185 ℃.
Example 3
An antistatic non-dusting material comprises a first thermoplastic master batch, an antistatic agent, wollastonite (the particle size is 30nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate, acetone and fluorine modified thermoplastic master batch; the antistatic agent is 16 percent of the first thermoplastic master batch, the wollastonite is 4 percent of the first thermoplastic master batch, the zirconium aluminate is 2 percent of the first thermoplastic master batch, the sodium dodecyl sulfate is 4.8 percent of the first thermoplastic master batch, the ethylene glycol ester is 3 percent of the first thermoplastic master batch, the stearic acid ester is 2 percent of the first thermoplastic master batch, and the acetone is 4 percent of the first thermoplastic master batch; the fluorine modified thermoplastic master batch is 22.8 percent of the first thermoplastic master batch.
The wollastonite treatment method comprises the following steps: screening wollastonite particles through a filter screen of 70 meshes, pouring the screened wollastonite particles into an ethanol aqueous solution, wherein the volume fraction of ethanol is 98%, dripping a compound coupling agent, the mass percentage of the compound coupling agent and the wollastonite particles is 1%, compounding the compound coupling agent by a silane coupling agent and a titanate coupling agent, ultrasonically stirring for 2h at 90 ℃, carrying out vacuum filtration, drying at 55 ℃, and grinding into homopolymerized particles.
The first thermoplastic master batch is polyvinyl chloride.
The antistatic agent is a nonionic antistatic agent. The non-ionic antistatic agent is ethoxylated fatty alkylamine.
The fluorine modified thermoplastic plastic master batch comprises a fluorine additive and a second thermoplastic plastic master batch, the second thermoplastic plastic master batch and the first thermoplastic plastic master batch are both polyvinyl chloride in the same type, and the fluorine additive accounts for 8% of the first thermoplastic plastic master batch in mass percentage. The fluorine assistant is fluoroalkyl.
When prepared, the following method can be adopted:
(1) the preparation method of the fluorine modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating, wherein the granulation temperature is 190 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and subjected to injection molding, wherein the injection molding temperature is 190 ℃.
Example 4
An antistatic non-dusting material comprises a first thermoplastic master batch, an antistatic agent, wollastonite (the particle size is 38nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate, acetone and fluorine modified thermoplastic master batch; calculated by the mass percentage of the first thermoplastic master batch, the antistatic agent is 12.2 percent of the first thermoplastic master batch, the wollastonite is 3 percent of the first thermoplastic master batch, the zirconium aluminate is 3 percent of the first thermoplastic master batch, the sodium dodecyl sulfate is 4 percent of the first thermoplastic master batch, the glycol ester is 4 percent of the first thermoplastic master batch, the stearic acid ester is 2 percent of the first thermoplastic master batch, and the acetone is 6 percent of the first thermoplastic master batch; the fluorine modified thermoplastic master batch accounts for 35 percent of the first thermoplastic master batch.
The wollastonite was treated in the same manner as in example 1.
The first thermoplastic master batch is an acrylonitrile-butadiene-styrene copolymer.
The antistatic agent is a compound of a cationic antistatic agent and an anionic antistatic agent.
The cationic antistatic agent is a compound of phosphate and a cyclic acid salt high molecular polymer, and the mass ratio of the phosphate to the cyclic acid salt high molecular polymer is 1:1.
The anionic antistatic agent is a compound of carboxylate and phosphate, and the mass ratio of the carboxylate to the phosphate is 1:1.
The fluorine modified thermoplastic plastic master batch comprises a fluorine additive and a second thermoplastic plastic master batch, the second thermoplastic plastic master batch and the first thermoplastic plastic master batch are all acrylonitrile-butadiene-styrene copolymer in the same type, and the fluorine additive accounts for 16% of the first thermoplastic plastic master batch by mass percent. The fluorine auxiliary agent is selected from a mixture of a fluorinated ethylene propylene copolymer and a fluoroalkyl compound, and the mass ratio of the fluorinated ethylene propylene copolymer to the fluoroalkyl compound is 1: 2.3.
When prepared, the following method can be adopted:
(1) the preparation method of the fluorine modified thermoplastic master batch comprises the following steps: proportionally adding the fluorine additive and the second thermoplastic plastic master batch material into a double-screw machine to be extruded, blended and granulated; the temperature of granulation is 185 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and subjected to injection molding, wherein the injection molding temperature is 185 ℃.
Example 5
An antistatic non-dusting material comprises a first thermoplastic master batch, an antistatic agent, wollastonite (the particle size is 25.6nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate, acetone and fluorine modified thermoplastic master batch; the antistatic agent is 17.8 percent of the first thermoplastic master batch, the wollastonite is 4.2 percent of the first thermoplastic master batch, the zirconium aluminate is 2.3 percent of the first thermoplastic master batch, the sodium dodecyl sulfate is 5.5 percent of the first thermoplastic master batch, the glycol ester is 3.2 percent of the first thermoplastic master batch, the stearic acid ester is 2.9 percent of the first thermoplastic master batch, and the acetone is 3.1 percent of the first thermoplastic master batch; the fluorine modified thermoplastic master batch is 18.6 percent of the first thermoplastic master batch.
The wollastonite was treated in the same manner as in example 1.
The first thermoplastic master batch is an acrylonitrile-styrene copolymer.
The antistatic agent is selected from a compound of modified carbon nanotubes, modified graphene and metal powder, and the mass ratio of the carbon nanotubes to the modified graphene to the metal powder is 1:1: 1.
The fluorine modified thermoplastic plastic master batch comprises a fluorine additive and a second thermoplastic plastic master batch, the second thermoplastic plastic master batch and the first thermoplastic plastic master batch are the same in type and are both acrylonitrile-styrene copolymers, and the fluorine additive accounts for 8.5% of the first thermoplastic plastic master batch in percentage by mass. The fluorine auxiliary agent is a compound of three of fluorocarbon, fluorinated ethylene propylene copolymer and fluoroalkyl, and the mass ratio of the fluorocarbon, the fluorinated ethylene propylene copolymer and the fluoroalkyl is 1:2: 1.
When prepared, the following method can be adopted:
(1) the preparation method of the fluorine modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the temperature of granulation is 185 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and subjected to injection molding, wherein the injection molding temperature is 185 ℃.
Example 6
An antistatic non-dusting material comprises a first thermoplastic master batch, an antistatic agent, wollastonite (the particle size is 68nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate, acetone and fluorine modified thermoplastic master batch; the antistatic agent is 32.8 percent of the first thermoplastic master batch, the wollastonite is 3.9 percent of the first thermoplastic master batch, the zirconium aluminate is 5.6 percent of the first thermoplastic master batch, the sodium dodecyl sulfate is 8.1 percent of the first thermoplastic master batch, the glycol ester is 6.4 percent of the first thermoplastic master batch, the stearic acid ester is 3.7 percent of the first thermoplastic master batch, and the acetone is 5.4 percent of the first thermoplastic master batch; the fluorine modified thermoplastic master batch is 46 percent of the first thermoplastic master batch.
The wollastonite was treated in the same manner as in example 2.
The first thermoplastic master batch is polyvinyl chloride.
The antistatic agent is a compound of a cationic antistatic agent, a nonionic antistatic agent, metal powder and modified conductive graphite, and the mass ratio of the cationic antistatic agent to the nonionic antistatic agent to the metal powder to the modified conductive graphite is 1:2:2: 1.
The cationic antistatic agent is a compound of three of long-chain alkyl quaternary ammonium, phosphate and cyclic acid salt high molecular polymers, and the mass ratio of the long-chain alkyl quaternary ammonium, the phosphate and the cyclic acid salt high molecular polymers is 1:2:1: 2.
The nonionic antistatic agent is selected from four compounds of ethoxylated fatty alkylamine, polyethylene glycol ester, fatty acid ester and ethanol amide, and the mass ratio of the ethoxylated fatty alkylamine, the polyethylene glycol ester, the fatty acid ester and the ethanol amide is 1:0.2:1: 2.
The fluorine modified thermoplastic plastic master batch comprises a fluorine additive and a second thermoplastic plastic master batch, the second thermoplastic plastic master batch and the first thermoplastic plastic master batch are the same in type and are all polyvinyl chloride, and the fluorine additive accounts for 30% of the first thermoplastic plastic master batch in percentage by mass. The fluorine auxiliary agent is selected from three compounds of fluorocarbon, fluorinated ethylene propylene copolymer and fluoroalkyl compound, and the mass ratio of the fluorocarbon, the fluorinated ethylene propylene copolymer and the fluoroalkyl compound is 1:1: 2.
When prepared, the following method can be adopted:
(1) the preparation method of the fluorine modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the temperature of granulation is 185 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and subjected to injection molding, wherein the injection molding temperature is 185 ℃.
Example 7
An antistatic non-dusting material comprises a first thermoplastic master batch, an antistatic agent, wollastonite (the particle size is 78nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate, acetone and fluorine modified thermoplastic master batch; the antistatic agent is 33 percent of the first thermoplastic master batch, the wollastonite is 7.2 percent of the first thermoplastic master batch, the zirconium aluminate is 5.4 percent of the first thermoplastic master batch, the sodium dodecyl sulfate is 16 percent of the first thermoplastic master batch, the glycol ester is 10.2 percent of the first thermoplastic master batch, the stearic acid ester is 3.7 percent of the first thermoplastic master batch, and the acetone is 7.2 percent of the first thermoplastic master batch; the fluorine modified thermoplastic master batch accounts for 40.9 percent of the first thermoplastic master batch.
The wollastonite was treated in the same manner as in example 3.
The first thermoplastic master batch is an acrylonitrile-butadiene-styrene copolymer.
The antistatic agent is a compound prepared by compounding a cationic antistatic agent, an anionic antistatic agent, a modified carbon nanotube, modified graphene, a copolymer of polyether and polyamide, metal powder and modified conductive graphite in a mass ratio of 1:2:1:3:1:3: 2.
The cationic antistatic agent is a compound of three of long-chain alkyl quaternary ammonium, phosphate and a cyclic acid salt high molecular polymer, and the mass ratio of the long-chain alkyl quaternary ammonium, the phosphate and the cyclic acid salt high molecular polymer is 1:2: 0.7.
The anionic antistatic agent is selected from five compounds of alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate and alkali metal salt of dithiocarbamic acid, and the mass ratio of alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate and alkali metal salt of dithiocarbamic acid is 2:1:0.8:1.7: 0.4.
The fluorine modified thermoplastic plastic master batch comprises a fluorine additive and a second thermoplastic plastic master batch, the second thermoplastic plastic master batch is the same as the first thermoplastic plastic master batch in type, and the fluorine additive accounts for 38% of the first thermoplastic plastic master batch in mass percentage. The fluorine assistant is a compound of three of fluorocarbon, fluorinated ethylene propylene copolymer and fluoroalkyl, and the mass ratio of the fluorocarbon, the fluorinated ethylene propylene copolymer and the fluoroalkyl is 0.3:1: 0.8.
When prepared, the following method can be adopted:
(1) the preparation method of the fluorine modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the temperature of granulation is 185 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and subjected to injection molding, wherein the injection molding temperature is 185 ℃.
Example 8
An antistatic non-dusting material comprises a first thermoplastic master batch, an antistatic agent, sodium dodecyl sulfate, glycol ester, stearate, acetone and fluorine modified thermoplastic master batch; the antistatic agent is 9.2 percent of the first thermoplastic master batch, the sodium dodecyl sulfate is 16.3 percent of the first thermoplastic master batch, the ethylene glycol ester is 9.8 percent of the first thermoplastic master batch, the stearic acid ester is 2.8 percent of the first thermoplastic master batch, and the acetone is 6.9 percent of the first thermoplastic master batch; the fluorine modified thermoplastic master batch is 6.7 percent of the first thermoplastic master batch.
The wollastonite was treated in the same manner as in example 1.
The first thermoplastic master batch is an acrylonitrile-styrene copolymer.
The antistatic agent is a mixture of a cationic antistatic agent, an anionic antistatic agent, a modified carbon nanotube, modified graphene, a copolymer of polyether and polyamide, metal powder and modified conductive graphite mixed in a mass ratio of 1:0.6:1:1.3:1:2.7: 3.1.
The cationic antistatic agent is a mixture of three of long-chain alkyl quaternary ammonium, phosphate and cyclic acid salt high molecular polymers, and the mass ratio of the long-chain alkyl quaternary ammonium, the phosphate and the cyclic acid salt high molecular polymers is 1:1.7: 0.8.
The anionic antistatic agent is selected from alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate, alkali metal salts of dithiocarbamic acid, sodium p-nonylphenoxypropane sulfonate and potassium p-nonylphenyl ether sulfonate, and the mass ratio of alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate, alkali metal salts of dithiocarbamic acid, sodium p-nonylphenoxypropane sulfonate and potassium p-nonylphenyl ether sulfonate is 1.3:0.6:1:1.2: 1: 0.7:1.1.
The fluorine modified thermoplastic plastic master batch comprises a fluorine additive and a second thermoplastic plastic master batch, the second thermoplastic plastic master batch and the first thermoplastic plastic master batch are the same in type and are both acrylonitrile-styrene copolymers, and the fluorine additive accounts for 2.1% of the first thermoplastic plastic master batch in percentage by mass. The fluorine assistant is a mixture of three of fluorocarbon, fluorinated ethylene propylene copolymer and fluoroalkyl, and the mass ratio of the fluorocarbon, the fluorinated ethylene propylene copolymer and the fluoroalkyl is 0.3:1: 0.8.
When prepared, the following method can be adopted:
(1) the preparation method of the fluorine modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the temperature of granulation is 185 ℃;
(2) the components in the formula are mixed together according to the proportion, and the mixture is uniformly mixed and injection molded, wherein the injection molding temperature is 185 ℃.
Example 9
An antistatic non-dusting material comprises a first thermoplastic master batch, an antistatic agent, wollastonite (the particle size is 60nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, acetone and fluorine modified thermoplastic master batch; the antistatic agent is 20.5 percent of the first thermoplastic master batch, the wollastonite is 2.0 percent of the first thermoplastic master batch, the zirconium aluminate is 1.05 percent of the first thermoplastic master batch, the sodium dodecyl sulfate is 5 percent of the first thermoplastic master batch, the glycol ester is 1.2 percent of the first thermoplastic master batch, the stearic acid ester is 0.25 percent of the first thermoplastic master batch, and the acetone is 4 percent of the first thermoplastic master batch.
The wollastonite was treated in the same manner as in example 1.
The first thermoplastic master batch is polyvinyl chloride.
The antistatic agent is an anionic antistatic agent, a nonionic antistatic agent and a modified carbon nanotube, and the mass ratio of the antistatic agent to the modified carbon nanotube is 10: 10: 05 a compounded compound.
The anionic antistatic agent is selected from a mixture of five of alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate and alkali metal salt of dithiocarbamic acid, and the mass ratio of alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate and alkali metal salt of dithiocarbamic acid is 0.9:0.6:1:1.4: 1.
The fluorine modified thermoplastic plastic master batch comprises a fluorine additive and a second thermoplastic plastic master batch, the second thermoplastic plastic master batch and the first thermoplastic plastic master batch are the same in type and are all polyvinyl chloride, and the fluorine additive accounts for 2% of the first thermoplastic plastic master batch in percentage by mass. The fluorine assistant is a mixture of three of fluorocarbon, fluorinated ethylene propylene copolymer and fluoroalkyl, and the mass ratio of the fluorocarbon, the fluorinated ethylene propylene copolymer and the fluoroalkyl is 0.5:1: 0.7.
When prepared, the following method can be adopted:
(1) the preparation method of the fluorine modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the temperature of granulation is 185 ℃;
(2) the components in the formula are mixed together according to the proportion, and the mixture is uniformly mixed and injection molded, wherein the injection molding temperature is 185 ℃.
Example 10
An antistatic non-dusting material comprises a first thermoplastic master batch, an antistatic agent, wollastonite (the particle size is 80nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate, acetone and fluorine modified thermoplastic master batch; the antistatic agent is 39.6 percent of the first thermoplastic master batch, the wollastonite is 8.8 percent of the first thermoplastic master batch, the zirconium aluminate is 6.9 percent of the first thermoplastic master batch, the sodium dodecyl sulfate is 18.6 percent of the first thermoplastic master batch, the glycol ester is 11.9 percent of the first thermoplastic master batch, the stearic acid ester is 4.5 percent of the first thermoplastic master batch, and the acetone is 8 percent of the first thermoplastic master batch; the fluorine modified thermoplastic master batch accounts for 80.8 percent of the first thermoplastic master batch.
The wollastonite is nano wollastonite, and the nano wollastonite is surface-treated nano wollastonite; the processing method comprises the following steps: mixing wollastonite with an ethanol solution, dripping a compound coupling agent, wherein the mass percent of the compound coupling agent to wollastonite particles is 0.5-2%, the compound coupling agent is prepared by compounding a silane coupling agent and a titanate coupling agent, and ultrasonically stirring, filtering, drying and grinding. The wollastonite treatment method comprises the following steps: screening wollastonite particles through a 100-mesh filter screen, pouring the screened wollastonite particles into an ethanol aqueous solution, wherein the volume fraction of ethanol is 98%, dripping a compound coupling agent, the mass percentage of the compound coupling agent and the wollastonite particles is 2%, compounding the compound coupling agent by a silane coupling agent and a titanate coupling agent, ultrasonically stirring for 3h at 95 ℃, carrying out vacuum filtration, drying at 65 ℃, and grinding into homopolymerized particles.
The first thermoplastic master batch is an acrylonitrile-styrene copolymer.
The antistatic agent is an anionic antistatic agent; the anionic antistatic agent is alkyl sulfonic acid.
The fluorine modified master batch comprises a fluorine additive and master batches, the master batches are the same as the first thermoplastic master batch in type, and the fluorine additive accounts for 70% of the first thermoplastic master batch in mass percentage. The fluorine auxiliary agent is fluorinated ethylene propylene copolymer.
When prepared, the following method can be adopted:
(1) the preparation method of the fluorine modified thermoplastic master batch comprises the following steps: proportionally adding the fluorine additive and the second thermoplastic master batch (acrylonitrile-styrene copolymer) into a double screw extruder to be extruded, blended and granulated, wherein the granulation temperature is 185 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and subjected to injection molding, wherein the injection molding temperature is 185 ℃.
Comparative example 1
Only contains the first thermoplastic master batch, namely the acrylonitrile-butadiene-styrene copolymer material.
Comparative example 2
Only the first thermoplastic master batch, namely the acrylonitrile-styrene material.
Comparative example 3
Only the first thermoplastic master batch, namely the polyvinyl chloride material.
The effect test was performed on each of the examples and comparative examples.
1. The detection method of the surface resistivity comprises the following steps:
the surface resistivity is the ratio of the potential gradient parallel to the direction of current flow through the surface of the material to the current per unit width of the surface, expressed in ohms.
The surface resistivity can be directly detected by a surface resistance tester, and the operation method can be referred to the specification. The surface resistivity test instrument for all data measurements was QUI CK 499D.
When the measuring instrument is used, the measuring instrument is placed on the surface of a measured object, and the test key is pressed, so that the surface resistivity of the measured object is displayed, and the surface resistivity is automatically measured by adopting an ASTM standard D-257 parallel electrode sensing method and using a high-precision OP-AMP integrated amplifier.
Surface resistivity: this parameter is used for thin film materials of a certain thickness, which is defined as the ratio of the dc voltage drop per unit length over the surface to the current flowing per unit width.
The smaller the value of the surface resistivity, the better. A smaller value of the surface resistivity indicates a stronger antistatic ability and less susceptibility to dusting.
The results are shown in Table 1.
2. The detection method of the surface energy comprises the following steps:
surface energy is a measure of the breakdown of chemical bonds between molecules when creating a surface of a substance. First, after detecting the contact angle of the surface of the object to be measured using the contact angle detecting instrument, the surface energy may be calculated using the YGG equation, the harmonic equation, or the geometric equation. The smaller the surface energy value is, the better the surface energy value is, the less the interface is adhered with organic matters and water, and the better the dustproof effect is. A smaller surface energy value indicates less dusting. The results are shown in Table 1.
3. The detection method for preventing dust staining comprises the following steps:
the fans prepared according to the proportion and the embodiment examples are respectively placed into a communicated air duct system, standard dust simulating real dust of the atmosphere is periodically added into the air duct system, and 20g of the standard dust is added into the air duct system every 2 hours. The fan is operated for a period of time and then stopped for a period of time, which is considered to be one cycle. And in each period, blowing the soot for 10 minutes, standing for 10 minutes, wherein the soot blowing speed is 1-2 m/s. The cycle lasts 2 days. And after the experiment is finished, counting the sum of the dust adhering amount of each sample to be tested. Repeated for multiple times and statistically analyzed. And calculating the dust-proof effect, wherein the dust-proof effect refers to the dust-proof quantity reduction ratio of the modified fan blade relative to the original fan blade (namely the comparative example) under the condition of changing the material formula. The larger the anti-dusting effect value, the better. The results are shown in Table 1.
Table 1 test results.
Name (R) Surface resistivity omega/□ Surface energy mN/m Anti-ash effect%
Example 1 6.8×109 35.997 33.9
Example 2 3.4×109 27.112 36.7
Example 3 5.1×109 26.089 38.2
Example 4 5.4×109 32.125 33.2
Example 5 9.5×109 29.906 34.1
Example 6 6.5×109 33.183 36.5
Example 7 8.7×109 27.307 35.6
Example 8 1.2×1010 29.134 33.1
Example 9 3.05×1010 34.312 32.8
Example 10 2.05×1010 30.254 33.7
Comparative example 1 ≥2.0×1012 78.59 0
Comparative example 2 ≥2.1×1012 72.66 0
Comparative example 3 ≥2.0×1012 69.55 0
In Table 1, "Ω/□" refers to the sheet resistance.
It can be seen from the data in tables 1 to 3 that the surface resistivity and surface energy can be reduced and the effect of non-dusting is improved by adding antistatic agent, wollastonite, zirconium aluminate, sodium dodecyl sulfate, ethylene glycol ester, stearate and acetone.
The amount of the fluorine-containing auxiliary added was adjusted in addition to example 10, and the rest was the same as in example 10. The results of the test data are shown in table 2.
TABLE 2 detection results of materials adjusted in the amount of fluorine-containing auxiliary
Figure BDA0001125593600000251
As can be seen from the data in Table 2, the anti-dusting effect is further improved when the amount of the fluorine additive (i.e., the mass percentage of the fluorine additive to the first thermoplastic master batch) is in the range of 10% to 30% and 40% to 60%.
The inventors further adjusted the addition ratio of the fluorine-modified thermoplastic resin base particles in addition to example 1, and the addition ratio of the fluorine-modified thermoplastic resin base particles was 5%, 6.49%, 10%, 18%, 19%, 45%, 46%, 60%, and 76.9%, respectively, with reference to the mass percentage of the first thermoplastic resin base particles. Research results show that under the condition that the mixture ratios of other components are the same, the fluorine modified thermoplastic plastic master batch has a better non-dusting effect when the addition amount is 5-80.8%.
The inventor further adjusts the particle size of wollastonite in addition to the particle size of example 1, the particle size of wollastonite is 20nm, 30nm, 31nm, 35nm, 39nm, 40nm, 45nm, 40nm, 50nm, 51nm, 60nm and 80nm respectively, and research results show that under the same other conditions, the wollastonite can not stick ash in the range of 1-30nm or 31-39nm with a small addition amount, the wollastonite is favorable for surface treatment and uniform dispersion in the range of 40-50nm, and the wollastonite is convenient for industrial production and is easier to disperse in the range of 51-80 nm.
Fig. 4 and 5 are comparative results of the dust staining of the comparative examples and examples. Both fig. 4 and fig. 5 show the results of tests performed in the same system for testing non-dusting. The dust amount and the dust concentration in the system are large, dust is added into the system periodically, a dust adhering picture on the surface of the material in a period of time is tested (the test is the effect of combining the static dust deposition dynamically), and the specific operation steps are the same as those of the dust adhering prevention detection method. As can be seen from fig. 4, the comparative example is more dusty, while example 8 is less dusty, even not dusty in a shorter time. As can be seen from fig. 5, the comparative example is more dusty, whereas example 1 is less dusty, even not dusty in a shorter time.
The inventors have tried one or more of acrylonitrile-styrene copolymer, PA plastic, polyethylene, polypropylene, polyvinyl chloride, polystyrene, acrylonitrile-butadiene-styrene copolymer and polycarbonate as the first thermoplastic master batch, and have reached the conclusion consistent with the above.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (15)

1. An antistatic non-dusting material is characterized by comprising a first thermoplastic master batch, an antistatic agent, wollastonite, zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate and acetone; the antistatic agent, the wollastonite, the zirconium aluminate, the sodium dodecyl sulfate, the glycol ester, the stearate and the acetone are calculated by the mass percent of the first thermoplastic master batch, the antistatic agent accounts for 8-39.6 percent of the first thermoplastic master batch, the wollastonite accounts for 0.5-8.8 percent of the first thermoplastic master batch, the zirconium aluminate accounts for 0.5-6.9 percent of the first thermoplastic master batch, the sodium dodecyl sulfate accounts for 1.2-18.6 percent of the first thermoplastic master batch, the glycol ester accounts for 0.2-11.9 percent of the first thermoplastic master batch, the stearate accounts for 0.1-4.5 percent of the first thermoplastic master batch, and the acetone accounts for 0.5-8 percent of the first thermoplastic master batch; the thermoplastic resin composition also comprises fluorine modified thermoplastic plastic master batches, wherein the fluorine modified thermoplastic plastic master batches are 5-80.8% of the first thermoplastic plastic master batches in percentage by mass; the wollastonite is nano wollastonite, and the nano wollastonite is surface-treated nano wollastonite; the processing method comprises the following steps: mixing wollastonite with an ethanol solution, dripping a compound coupling agent, wherein the mass percent of the compound coupling agent to wollastonite particles is 0.5-2%, the compound coupling agent is prepared by compounding a silane coupling agent and a titanate coupling agent, and ultrasonically stirring, filtering, drying and grinding.
2. The antistatic non-dusting material of claim 1 wherein the first thermoplastic masterbatch is a thermoplastic, and the first thermoplastic masterbatch is selected from one or more of acrylonitrile-styrene copolymer, PA plastic, polyethylene, polypropylene, polyvinyl chloride, polystyrene, acrylonitrile-butadiene-styrene copolymer, and polycarbonate.
3. The antistatic non-dusting material of claim 1 wherein the wollastonite has a particle size of: 10-80 nm.
4. The antistatic non-dusting material of claim 1 wherein the wollastonite has a particle size of 10 to 30 nm; or the particle size of the wollastonite is 31-39 nm; or the particle size of the wollastonite is 40-50 nm; or the particle size of the wollastonite is 51 to 80 nm.
5. The antistatic non-dusting material of claim 1 wherein the antistatic agent is selected from one or more of cationic antistatic agents, anionic antistatic agents, nonionic antistatic agents, modified carbon nanotubes, modified graphene, copolymers of polyethers and polyamides, metal powders, and modified conductive graphite.
6. The antistatic non-dusting material of claim 5 wherein the cationic antistatic agent is selected from long chain alkyl quaternary ammonium.
7. The antistatic non-dusting material of claim 5 wherein the anionic antistatic agent is selected from one or more of alkyl sulfonic acid, alkyl sulfate, carboxylate, alkali metal salts of phosphate and dithiocarbamic acid, sodium p-nonylphenoxypropane sulfonate, potassium p-nonylphenyl ether sulfonate.
8. The antistatic non-dusting material of claim 5 wherein the non-ionic antistatic agent is selected from one or more of ethoxylated fatty alkylamines, polyethylene glycol esters or ethers, fatty acid esters, and ethanolamides.
9. The antistatic non-dusting material of claim 1 further comprising a fluorine modified thermoplastic masterbatch, wherein the fluorine modified thermoplastic masterbatch is 5-8.75% of the first thermoplastic masterbatch or the fluorine modified thermoplastic masterbatch is 8.76-80.8% of the first thermoplastic masterbatch in mass percent.
10. The antistatic dust-free material of claim 9, further comprising fluorine modified thermoplastic plastic masterbatch, wherein the fluorine modified thermoplastic plastic masterbatch is 8.75-17.5% of the first thermoplastic plastic masterbatch in mass percent; or the fluorine modified thermoplastic master batch is 17.6 to 35 percent of the first thermoplastic master batch; or the fluorine modified thermoplastic plastic master batch is 36 to 50.8 percent of the first thermoplastic plastic master batch, or the fluorine modified thermoplastic plastic master batch is 50.8 to 80.8 percent of the first thermoplastic plastic master batch.
11. The antistatic non-dusting material of claim 9 wherein the fluorine modified thermoplastic masterbatch comprises a fluorine additive and a second thermoplastic masterbatch, and the ratio of the fluorine additive to the first thermoplastic masterbatch is greater than 0 and equal to or less than 70% by mass.
12. The antistatic non-dusting material of claim 11 wherein the fluorine-containing additive is one or more selected from the group consisting of fluorocarbons, fluorinated ethylene propylene copolymers, fluoroalkyl compounds, fluorine-grafted small molecule organics, and fluorine-silicon grafted compounds.
13. The preparation method of the antistatic non-dusting material is characterized by comprising the following steps of: the components are compounded together according to the proportion of any one of claims 1 to 12, mixed evenly and granulated.
14. An antistatic non-dusting product characterized in that the material of the product comprises the antistatic non-dusting material according to any of claims 1 to 12.
15. The antistatic non-dusting product of claim 14 wherein said product is a fan, an impeller, an axial fan of an air conditioner, a steam cleaner dust collection bucket, an appliance housing, a plastic film or an electronic plastic device.
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