CN106398100B - Antistatic easy-cleaning material and preparation method thereof - Google Patents

Antistatic easy-cleaning material and preparation method thereof Download PDF

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CN106398100B
CN106398100B CN201610877496.XA CN201610877496A CN106398100B CN 106398100 B CN106398100 B CN 106398100B CN 201610877496 A CN201610877496 A CN 201610877496A CN 106398100 B CN106398100 B CN 106398100B
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徐前
熊玉明
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Midea Group Co Ltd
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Abstract

The invention relates to an antistatic easy-cleaning material and a preparation method thereof. An antistatic easy-cleaning material comprises a first thermoplastic master batch and the following components: based on the mass percentage of the first thermoplastic master batch, the antistatic agent accounts for 8-38.3% of the first thermoplastic master batch, the mica powder accounts for 0.5-8.2% of the first thermoplastic master batch, the zirconium aluminate accounts for 0.5-6.6% of the first thermoplastic master batch, the sodium dodecyl sulfate accounts for 1.2-18.5% of the first thermoplastic master batch, the ethylene glycol accounts for 0.2-11.2% of the first thermoplastic master batch, the stearic acid accounts for 0.1-4.0% of the first thermoplastic master batch, and the acetone accounts for 0.5-7.6% of the first thermoplastic master batch. When in preparation, the components are compounded together according to the proportion, mixed evenly and granulated. The invention has the advantages of antistatic property, ash resistance, easy cleaning and the like.

Description

Antistatic easy-cleaning material and preparation method thereof
Technical Field
The invention belongs to the technical field of materials, and particularly relates to an antistatic easy-to-clean material and a preparation method thereof.
Background
Some plastic products often suffer from dust deposition during use, such as: dust in the air can be suspended in suspension, bacteria can float, the dust can be deposited on the surface, and the air can be dynamically rubbed, so that the dust is electrostatically adsorbed. Not only is the frequent cleaning operation troublesome, but also the service life of the equipment is influenced. The following description will be made by taking a fan blade or an impeller as an example.
Taking an air conditioner outer machine impeller as an example, the impeller with long-term dust accumulation can attenuate the air conditioning cooling efficiency by more than 30%, and when an air conditioner inner machine air duct component is in use, dust is easily attached to the surface of the air conditioner inner machine air duct component and then deposited, so that the air volume and the energy efficiency are influenced, secondary pollution is easily formed, and a lot of bacteria can be bred to harm health.
During the high-speed operation of the fan and the impeller, the blades (impeller blades) and air are in dynamic and static friction with each other, so that dust can adsorb charged ions. About 90% -95% of suspended dust is positively or negatively charged, the like charges repel each other to enhance the stability of the dust in the air, opposite charges attract each other to promote the dust to gather and settle, the rotating fan blades rub against the air to carry charges, and the charged body has the property of attracting light and small objects, so that the dust can be attracted to the fan blades. The literature reports that solid suspended matters with the particle size of less than 75 microns in air, particularly dust with the particle size of more than 0.1-10 microns, have higher dispersity, the finer the particles of the dust are, the longer the floating time in the air is, and the dust also has bacterial corpses, oil stains, water and some flocculent fibers in the air, so that the appearance of the dust suspended in the air is very complicated, and the multi-component dust is more easily enriched and adhered to an impeller or fan blades, and the fan blades or the impeller gradually become very dirty for a long time, and the normal working efficiency of the fan blades and the impeller of a heat dissipation fan in the internal impeller of an electric appliance such as an air conditioner, a dust collector and the like is influenced if the fan blades and the impeller are stained with dust for a long time, so that the fan blades and the impeller which are easy to clean are prevented from dust become.
When the existing unmodified fan blades or impellers run for a long time or stand for a period of time, a lot of dust can be deposited on the impeller or the fan blades, and the fan blade impeller becomes very dirty gradually, so that the appearance of the fan blade impeller is seriously influenced. Moreover, like the internal impeller of the air conditioner, the dust collector and other electric appliances, the impeller of the cooling fan is stained with dust for a long time, so that the normal working efficiency of the impeller can be influenced, for example, the internal impeller of the air conditioner is stained with dust, the wind resistance can be increased seriously, the refrigerating effect of the whole machine is influenced, and in addition, the dust is enriched in the fluorine of the fan blade, the dynamic balance of the rotation of the fan blade can be influenced, and the influence of the local air output of the fan blade and the impeller and other aspects is seriously influenced. The prior technical scheme is that the dust is cleaned by regularly detaching the dust, so that the dust cleaning is troublesome, complicated and time-consuming, especially the cleaning is troublesome, and the dust can be raised to be harmful to human bodies during cleaning. Therefore, the electrostatic adsorption is reduced by the electrostatic force of the antistatic modification, which is of great significance.
Disclosure of Invention
In view of the problems in the prior art, the invention provides an antistatic easy-to-clean material and a preparation method thereof, and the antistatic easy-to-clean material has the advantages of antistatic property, dust resistance, easy cleaning and the like.
The technical scheme for solving the technical problems is as follows:
an antistatic easy-cleaning material comprises a first thermoplastic master batch, an antistatic agent, mica powder, zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate and acetone; the antistatic agent, the mica powder, the zirconium aluminate, the sodium dodecyl sulfate, the glycol ester, the stearate and the acetone are calculated by the mass percent of the first thermoplastic master batch, the antistatic agent accounts for 8-38.3 percent of the first thermoplastic master batch, the mica powder accounts for 0.5-8.2 percent of the first thermoplastic master batch, the zirconium aluminate accounts for 0.5-6.6 percent of the first thermoplastic master batch, the sodium dodecyl sulfate accounts for 1.2-18.5 percent of the first thermoplastic master batch, the glycol ester accounts for 0.2-11.2 percent of the first thermoplastic master batch, the stearate accounts for 0.1-4.0 percent of the first thermoplastic master batch, and the acetone accounts for 0.5-7.6 percent of the first thermoplastic master batch.
The invention has the beneficial effects that:
the inventor unexpectedly discovers in research that the antistatic agent with a proper proportion is added into the first thermoplastic master batch, so that the antistatic performance of the prepared material can be improved on the premise of ensuring that the original performance of the material is not influenced, and the prepared material has the effect of resisting dust. The inventor of the first thermoplastic master batch unexpectedly discovers that mica powder, zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate and acetone which are added in a proper proportion are matched with an antistatic agent for use, participate in the modification process of the material, and carry out blending chemical reaction, so that not only can different components be promoted to be well compatible to ensure the stability of the whole material, but also the antistatic property of the antistatic agent can be promoted, and the ash resisting effect of the prepared material can be obviously improved.
On the basis of the technical scheme, the invention can be further improved as follows:
further, the first thermoplastic mother particle is thermoplastic, and the material of the present invention may use any kind of thermoplastic as the first thermoplastic mother particle, and may be, but is not limited to, the following names: the first thermoplastic master batch is selected from one or more of common thermoplastic plastics such as acrylonitrile-styrene copolymer, PA plastic, polyethylene, polypropylene, polyvinyl chloride, polystyrene, acrylonitrile-butadiene-styrene copolymer, polycarbonate and the like.
Further, the particle size of the mica powder is as follows: 1-100 nm.
The beneficial effect who adopts above-mentioned scheme is: the processing performance of the material formula is further improved by adopting the mica powder with a proper particle size, the nano mica powder improves the slipping effect of the antistatic agent and the base material, and a small amount of nano mica powder can play a role in increasing friction and improve the processing performance; the mica powder with proper particle size is adopted, so that the uniform mixing effect of the mica powder and each component can be ensured, the matching effect of the mica powder and the antistatic agent is improved, and the ash discharging performance is improved.
Further, the particle size of the mica powder is 1-30nm or 31-39 nm.
The beneficial effect who adopts above-mentioned scheme is: the mica powder has small particle size and large specific surface area, and the performance of the material can be obviously improved by a small addition amount.
Further, the particle size of the mica powder is 40-50 nm.
The beneficial effect who adopts above-mentioned scheme is: is beneficial to the surface treatment and the uniform dispersion of the mica powder.
Further, the particle size of the mica powder is 51-80 nm.
The beneficial effect who adopts above-mentioned scheme is: the industrial production is convenient.
Further, the particle size of the mica powder is 81-100 nm.
The beneficial effect who adopts above-mentioned scheme is: the particles are relatively large and are easily dispersed.
Further, the mica powder is nano mica powder, and the nano mica powder is nano mica powder subjected to surface treatment; the processing method comprises the following steps: mixing mica powder with an ethanol solution, dripping a compound coupling agent, wherein the mass percentage of the compound coupling agent to mica powder particles is 0.45-2.0%, the compound coupling agent is prepared by compounding a silane coupling agent and a titanate coupling agent, and carrying out ultrasonic stirring, suction filtration, drying and grinding.
The beneficial effect who adopts above-mentioned scheme is: the performance of the mica powder is improved, the aqueous solution of ethanol is favorable for hydrolyzing the coupling agent, so that the mica powder is dispersed in the resin matrix more uniformly, and the surface treatment improves the compatibility of the inorganic nano mica powder and the resin matrix.
Further, the antistatic agent is selected from one or more of a cationic antistatic agent, an anionic antistatic agent, a nonionic antistatic agent, a copolymer of polyether and polyamide, a zwitterionic antistatic agent, a permanent antistatic agent, a modified carbon nanotube, graphene, metal powder and conductive graphite.
The beneficial effect who adopts above-mentioned scheme is:
the volume resistivity of the existing material is generally as high as 1012-1020Ω/cm2It is liable to accumulate static electricity to cause danger and to be dusty. The antistatic agent can be used for taking away isolated charges, conducting the charges on the surface of the material and reducing the charges on the surface of the material, so that dust is not easy to adhere to the surface of the material.
Further, the cationic antistatic agent is selected from one or more of long-chain alkyl quaternary ammonium, phosphate and cyclic acid salt high molecular polymers.
The beneficial effect who adopts above-mentioned scheme is: the cationic antistatic agent is matched with other components for use, so that the antistatic effect is further improved.
Further, the anionic antistatic agent is one or more selected from alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate and alkali metal salt of dithiocarbamic acid.
The beneficial effect who adopts above-mentioned scheme is: the anionic antistatic agent is matched with other components for use, so that the antistatic effect is further improved.
Further, the non-ionic antistatic agent is selected from one or more of ethoxylated fatty alkylamine, polyethylene glycol ester or ether, fatty acid ester and ethanol amide.
The beneficial effect who adopts above-mentioned scheme is: the nonionic antistatic agent is matched with other components for use, so that the antistatic effect is further improved.
Further, the permanent antistatic agent is selected from one or more of polyethylene glycol methacrylic acid copolymer, polyether ester amide, polyether ester acetamide, polyethylene oxide, propylene oxide copolymer and polyethylene glycol maleate.
Further, the zwitterionic antistatic agent is selected from one or more of dodecyl dimethyl betaine, quaternary amine inner salt and alanine salt.
Further, the modified thermoplastic plastic master batch is 2-42.7% of the first thermoplastic plastic master batch by mass percent.
The beneficial effect who adopts above-mentioned scheme is: the performance of the prepared antistatic easy-cleaning material can be further improved by adding the modified thermoplastic plastic master batch in a proper proportion.
Further, the modified thermoplastic plastic master batch is 2-6.49% of the first thermoplastic plastic master batch by mass percent.
Further, the modified thermoplastic plastic master batch is 6.50-42.7% of the first thermoplastic plastic master batch by mass percent.
Further, the modified thermoplastic plastic master batch is 6.5-18.9% of the first thermoplastic plastic master batch by mass percent.
The thermoplastic plastic composite material further comprises a modified thermoplastic plastic master batch, wherein the modified thermoplastic plastic master batch is 19-32.9% of the first thermoplastic plastic master batch in percentage by mass.
Further, the modified thermoplastic plastic master batch is 33-42.7% of the first thermoplastic plastic master batch in percentage by mass.
Further, the modified thermoplastic master batch is a fluorine modified thermoplastic master batch.
Further, the modified thermoplastic master batch comprises a fluorine additive and a second thermoplastic master batch, the second thermoplastic master batch and the first thermoplastic master batch are the same in type, and the fluorine additive is more than 0 and less than or equal to 42.7 percent of the first thermoplastic master batch in percentage by mass.
Further, the fluorine assistant is selected from one or more of fluorocarbon, fluorinated ethylene propylene copolymer, fluoroalkyl compound, fluorine grafted micromolecule organic matter, fluorine silicon grafted compound, perfluoro octyl ethylene, 1,1,1,3,3, 3-hexafluoro-2-propanol and 2,2, 2-trifluoroethanol.
The beneficial effect who adopts above-mentioned scheme is: the fluorine additive and the proper addition proportion can further improve the ash resistance of the material. Silicon atoms can form a stable layer with good Si-O-Si bonds on the surface of the injection molding part, and the low surface energy of the organic silicon ensures that the organic silicon has good hydrophobic and waterproof properties. The fluorine modified thermoplastic master batch mainly utilizes the short C-F chain bond and the low surface energy of the C-F bond, Si-C-F improves the anti-fouling capability of the surface of a product through the low surface energy, so that the surface can achieve hydrophobic and oleophobic properties, the anti-fouling capability of the surface is increased, dust is not easy to stick on the surface of a blade, and an antistatic agent acts on the interface of the dust and the low surface energy, so that the binding force of the dust on the interface is reduced, and the dust adhered to the first layer of the interface is little, so that the dust on the interface is more difficult to continuously adsorb more dust on the dust of the first layer, the adhesion amount of the whole dust is reduced, and the dust adhered to the surface is easy to clean; the fluorocarbon chain has short C-F bond, strong polarity, large bond energy, small fluorine atom radius, excellent thermal stability of fluorocarbon property, good chemical inertness, weather resistance, low surface free energy, corrosion resistance and oxidation resistance, and the following is a preferred fluorocarbon structural formula or Chinese name:
Figure BDA0001125593430000061
Figure BDA0001125593430000071
in addition, perfluorononenoxy-p-benzenesulfonyl chloride (FBSC) is also available.
The invention provides a preparation method of an antistatic easy-cleaning material, which comprises the following steps: the components are compounded together according to the proportion, evenly mixed and granulated.
The beneficial effect who adopts above-mentioned scheme is: the invention has the advantages of simple preparation method, static electricity prevention, ash prevention and the like. The invention provides an antistatic easy-cleaning product, and the material of the product comprises the antistatic easy-cleaning material. The product prepared by adopting the materials has good antistatic performance and ash resistance. The product may be, but is not limited to: fan, impeller, axial fan of air conditioner, dust collecting barrel of steam dust collector, casing of electric appliance, plastic film or electronic plastic device, etc.
Drawings
FIG. 1 is a microscopic view of the adhesion of dust to a substrate;
FIG. 2 is a schematic view showing the ash sticking condition of the ash discharging material of the present invention;
FIG. 3 is a schematic view showing the ash pick-up of a general material (non-ash-resisting material);
FIG. 4 shows the result of measurement by X50 times under an optical microscope; the left part a represents the dusting of the comparative example and the right part B represents the dusting of example 8.
Fig. 5 shows the detection results of a general camera, and the left part a shows the dust staining of the comparative example, and the right part B shows the dust staining of example 1.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
The components used in the present invention may be prepared by a conventional method in the art or may be commercially available unless otherwise specified.
The invention provides an antistatic easy-cleaning material, which comprises a first thermoplastic master batch, an antistatic agent, mica powder, zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate and acetone; the antistatic agent, the mica powder, the zirconium aluminate, the sodium dodecyl sulfate, the glycol ester, the stearate and the acetone are calculated by the mass percent of the first thermoplastic master batch, the antistatic agent accounts for 8-38.3 percent of the first thermoplastic master batch, the mica powder accounts for 0.5-8.2 percent of the first thermoplastic master batch, the zirconium aluminate accounts for 0.5-6.6 percent of the first thermoplastic master batch, the sodium dodecyl sulfate accounts for 1.2-18.5 percent of the first thermoplastic master batch, the glycol ester accounts for 0.2-11.2 percent of the first thermoplastic master batch, the stearate accounts for 0.1-4.0 percent of the first thermoplastic master batch, and the acetone accounts for 0.5-7.6 percent of the first thermoplastic master batch.
The first thermoplastic master batch is thermoplastic plastic, and is selected from one or more of acrylonitrile-styrene copolymer (AS plastic), PA plastic, Polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), Polystyrene (PS), acrylonitrile-butadiene-styrene copolymer (ABS) and Polycarbonate (PC).
The particle size of the mica powder is as follows: 1-100 nm. Preferably, the particle size of the mica powder is 1-30 nm; or the particle size of the mica powder is 31-39 nm; or the particle size of the mica powder is 40-50 nm; or the particle size of the mica powder is 51-80 nm; or the particle size of the mica powder is 81-100 nm. The processing performance of the material formula is further improved by adopting the mica powder with a proper particle size, the nano mica powder improves the slipping effect of the antistatic agent and the base material, and a small amount of nano mica powder can play a role in increasing friction and improve the processing performance; the mica powder with proper particle size is adopted, so that the uniform mixing effect of the mica powder and each component can be ensured, the matching effect of the mica powder and the antistatic agent is improved, and the ash discharging performance is improved.
The mica powder is nano mica powder, and the nano mica powder is surface-treated nano mica powder; the processing method comprises the following steps: mixing mica powder with an ethanol solution, dripping a compound coupling agent, wherein the mass percentage of the compound coupling agent to mica powder particles is 0.45-2.0%, the compound coupling agent is prepared by compounding a silane coupling agent and a titanate coupling agent, and carrying out ultrasonic stirring, suction filtration, drying and grinding.
Specifically, the following operations may be employed: screening nano mica powder particles through a filter screen of 50-100 meshes, pouring the powder particles into an ethanol aqueous solution (the volume fraction of ethanol is 98 percent, and the volume fraction of water is 2 percent), dripping a certain amount of a compound coupling agent (the compound coupling agent comprises a silane coupling agent and a titanate coupling agent, the silane coupling agent is selected from one or more of KH550, KH560 and KH 570), the mass of the compound coupling agent is 0.45-2 percent of that of the nano mica powder particles, ultrasonically stirring for 1.5-3h in an ultrasonic cleaning tank at 80-95 ℃, decompressing and filtering dispersed suspension, adding and drying at 50-65 ℃, and grinding into homopolymerized particles for later use.
The antistatic agent is selected from one or more of a cationic antistatic agent, an anionic antistatic agent, a non-ionic antistatic agent, a copolymer of polyether and polyamide, a zwitterionic antistatic agent, a permanent antistatic agent, a modified carbon nanotube, graphene, metal powder and conductive graphite. The principle of the antistatic agent is as follows: 1) conducting away the static electricity accumulated on the surface of the impeller locally, so that the static electricity is not concentrated locally; 2) forming dust with opposite charges on the surface of the plastic substrate and capable of repelling the ions with the same charges, so that the dust with the static charges is weakly bonded with the surface of the substrate; 3) antistatic agents can capture electrons and neutralize opposing electrostatic electrons (e.g.: electrostatically charged dust particles).
The copolymers of polyether and polyamide can also be written in the manner of the expressions "polyether-polyamide block copolymer", "polyamide-polyether multiblock copolymer", "copolymer of polyamide blocks and polyether blocks", etc. The copolymer of polyether and polyamide of the present invention is to be understood in a broad sense, and may be grafted with or without an electrolyte side chain, for example, an electrolyte side chain with potassium ion may be grafted. For example: the polyether and the polyamide form a support, polyelectrolyte side chains are mutually wound to form a network structure with the same charge, namely charged microspheres similar to a cage structure, can capture electrons with opposite charges (the electrons come from dust), and can gradually annihilate the electrons with the charges (charged dust).
The cationic antistatic agent is selected from one or more of long-chain alkyl quaternary ammonium, phosphate and cyclic acid salt high molecular polymers.
The anionic antistatic agent is one or more selected from alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate and alkali metal dithio carbamate.
The non-ionic antistatic agent is selected from one or more of ethoxylated fatty alkylamine, polyethylene glycol ester or ether, fatty acid ester and ethanol amide.
The formula also comprises modified thermoplastic plastic master batches, wherein the modified thermoplastic plastic master batches are 2-42.7% of the first thermoplastic plastic master batches in percentage by mass. The amount of the modified thermoplastic master batch can be selected from the following ranges: the thermoplastic plastic composite material also comprises modified thermoplastic plastic master batches, wherein the modified thermoplastic plastic master batches account for 2-6.49% of the first thermoplastic plastic master batches or the modified thermoplastic plastic master batches account for 6.50-42.7% of the first thermoplastic plastic master batches in percentage by mass; or the modified thermoplastic master batch is 6.5 to 18.9 percent of the first thermoplastic master batch; or the modified thermoplastic master batch is 19 to 32.9 percent of the first thermoplastic master batch; or the modified thermoplastic master batch is 33 to 42.7 percent of the first thermoplastic master batch.
The modified thermoplastic plastic master batch comprises a fluorine additive and a second thermoplastic plastic master batch, wherein the second thermoplastic plastic master batch is the same as the first thermoplastic plastic master batch in type, and the fluorine additive is more than 0 and less than or equal to 42.7 percent of the first thermoplastic plastic master batch in mass percentage.
The modified thermoplastic master batch comprises a fluorine additive and a second thermoplastic master batch, the type of the components of the second thermoplastic master batch is the same as that of the components of the first thermoplastic master batch, and the fluorine additive is more than 0 and less than or equal to 42.7 percent of the first thermoplastic master batch in percentage by mass.
The fluorine modification can be fluorination treatment, fluoride chemical grafting modification of a plastic substrate, fluorine additive blending modification or fluoride and substrate plastic melt blending modification.
The fluorine assistant is selected from one or more of fluorocarbon compounds (also called fluorocarbon organic compounds), fluorinated ethylene propylene copolymers, fluoroalkyl compounds, fluorine grafted micromolecule organic compounds, fluorine-silicon grafted compounds, perfluoro octyl ethylene, 1,1,1,3,3, 3-hexafluoro-2-propanol and 2,2, 2-trifluoroethanol.
In the above formulation, the content of the fluorine-containing auxiliary may be zero, that is, such an element may be added, and is not necessarily an auxiliary.
A preparation method of an antistatic easy-cleaning material comprises the following steps: the components are compounded together according to the proportion, evenly mixed and granulated.
When the formula containing the fluorine additive is adopted, if the fluorine additive is in a liquid state, the fluorine additive can be fed in the liquid feed inlet area of the extruder through a constant-current motor pump in the preparation process, and then the fluorine additive and other components are melted and blended by adopting a double screw, and extruded and granulated.
The formulation of the invention can be used in all antistatic modification solutions for plastics.
An antistatic easy-cleaning product is prepared from the antistatic easy-cleaning material. The product is a fan, an impeller, an axial flow fan of an air conditioner, an ash deposition barrel of a steam dust collector, an electric appliance shell, a plastic film or an electronic plastic device. The plastic film can be PET, PI or PVC plastic film which needs to be antistatic.
The compounding in the invention is not a simple blending of independent formulas, and further shows uniform dispersion, various component proportions, chemical and physical intermiscibility, addition sequence, addition mode and process.
Due to the action of static electricity, dust is easily attached to the surface of the plastic base material, and as shown in fig. 1, the surface of the plastic base material is covered by the dust, which affects normal use. Through reasonable formula setting, the antistatic and dust-resisting material has good antistatic and dust-resisting effects, as shown in figure 2, compared with the dust-resisting situation of a general material (non-dust-resisting material) shown in figure 3, the technical scheme of the invention has the effect of obviously reducing the dust amount on the surface of the material in order to meet the dust-resisting situation of the material in the technical scheme of the invention, and when the antistatic and dust-resisting material is used, dust is easy to clean, and the normal work of the material is ensured.
The following description is given by way of specific examples.
Example 1
An antistatic easy-cleaning material comprises a first thermoplastic master batch, an antistatic agent, mica powder (the particle size is 1nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate, acetone and a modified thermoplastic master batch; the antistatic agent, the mica powder, the zirconium aluminate, the sodium dodecyl sulfate, the glycol ester, the stearate, the acetone and the silicon modified thermoplastic plastic master batches are calculated by the mass percent of the first thermoplastic master batch, the antistatic agent accounts for 8 percent of the first thermoplastic master batch, the mica powder accounts for 0.5 percent of the first thermoplastic master batch, the zirconium aluminate accounts for 0.5 percent of the first thermoplastic master batch, the sodium dodecyl sulfate accounts for 1.2 percent of the first thermoplastic master batch, the glycol ester accounts for 0.2 percent of the first thermoplastic master batch, the stearate accounts for 0.1 percent of the first thermoplastic master batch, and the acetone accounts for 0.5 percent of the first thermoplastic master batch; the modified thermoplastic master batch is 5 percent of the first thermoplastic master batch.
The mica powder processing method comprises the following steps: screening mica powder particles through a filter screen with 50 meshes, pouring the screened mica powder silicon particles into an ethanol aqueous solution, wherein the volume fraction of ethanol is 98%, dripping a compound coupling agent, the mass percentage of the compound coupling agent to the mica powder particles is 0.45%, the compound coupling agent is prepared by compounding a silane coupling agent and a titanate coupling agent, ultrasonically stirring for 1.5h at 80 ℃, carrying out vacuum filtration, drying at 50 ℃, and grinding into homopolymerized particles.
The first thermoplastic plastic master batch is thermoplastic plastic, and the first thermoplastic plastic master batch is acrylonitrile-butadiene-styrene copolymer.
The antistatic agent is selected from cationic antistatic agent long-chain alkyl quaternary ammonium, a permanent antistatic agent and a zwitterionic antistatic agent, and the mass ratio of the cationic antistatic agent long-chain alkyl quaternary ammonium to the permanent antistatic agent to the zwitterionic antistatic agent is 1:2: 1.
The permanent antistatic agent is a polyethylene glycol methacrylic acid copolymer and polyether ester amide, and the mass ratio of the polyethylene glycol methacrylic acid copolymer to the polyether ester amide is 1.2: 1.4.
the zwitterionic antistatic agent is dodecyl dimethyl betaine.
The modified thermoplastic master batch is a fluorine additive and a second thermoplastic master batch. The second thermoplastic master batch and the first thermoplastic master batch are the same in type, and the fluorine additive accounts for 0.9% of the first thermoplastic master batch in percentage by mass. The fluorine assistant is perfluorooctyl ethylene.
When prepared, the following method can be adopted:
(1) the preparation method of the modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic plastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the granulation temperature is 180 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and granulated, and the temperature of granulation is 180 ℃.
Example 2
An antistatic easy-cleaning material comprises a first thermoplastic master batch, an antistatic agent, mica powder (the particle size is 100nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate, acetone and a modified thermoplastic master batch; the antistatic agent accounts for 38.3 percent of the first thermoplastic master batch, the mica powder accounts for 8.2 percent of the first thermoplastic master batch, the zirconium aluminate accounts for 6.6 percent of the first thermoplastic master batch, the sodium dodecyl sulfate accounts for 18.5 percent of the first thermoplastic master batch, the glycol ester accounts for 11.2 percent of the first thermoplastic master batch, the stearic acid ester accounts for 4.0 percent of the first thermoplastic master batch, and the acetone accounts for 7.6 percent of the first thermoplastic master batch; the modified thermoplastic master batch is 51.5 percent of the first thermoplastic master batch.
The mica powder processing method comprises the following steps: screening mica powder particles through a 100-mesh filter screen, pouring the screened mica powder particles into an ethanol aqueous solution, wherein the volume fraction of ethanol is 98%, dripping a compound coupling agent, the mass percentage of the compound coupling agent to the mica powder particles is 2%, the compound coupling agent is prepared by compounding a silane coupling agent and a titanate coupling agent, ultrasonically stirring for 3 hours at 95 ℃, carrying out vacuum filtration, drying at 65 ℃, and grinding into homopolymerized particles.
The first thermoplastic plastic master batch is thermoplastic plastic, and the first thermoplastic plastic master batch is acrylonitrile-butadiene-styrene copolymer.
The antistatic agent is an anionic antistatic agent, a permanent antistatic agent and a zwitterionic antistatic agent, and the mass ratio of the anionic antistatic agent to the permanent antistatic agent to the zwitterionic antistatic agent is 2:1: 0.5. The anionic antistatic agent is alkyl sulfonic acid.
The permanent antistatic agent is polyether ester acetamide and polyoxyethylene, and the mass ratio of the polyether ester acetamide to the polyoxyethylene is 2: 0.9.
the zwitterionic antistatic agent is quaternary amine inner salt.
The modified thermoplastic master batch is a fluorine additive and a second thermoplastic master batch. The second thermoplastic master batch and the first thermoplastic master batch of the modified thermoplastic master batch are the same in type, and the fluorine additive accounts for 42.7 percent of the first thermoplastic master batch in percentage by mass. The fluorine assistant is 1,1,1,3,3, 3-hexafluoro-2-propanol.
When prepared, the following method can be adopted:
(1) the preparation method of the modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic plastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the granulation temperature is 200 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and granulated, and the temperature of granulation is 200 ℃.
Example 3
An antistatic easy-cleaning material comprises a first thermoplastic master batch, an antistatic agent, mica powder (the particle size is 50nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate, acetone and a modified thermoplastic master batch; the antistatic agent accounts for 19.2 percent of the first thermoplastic master batch, the mica powder accounts for 2.5 percent of the first thermoplastic master batch, the zirconium aluminate accounts for 2 percent of the first thermoplastic master batch, the sodium dodecyl sulfate accounts for 4 percent of the first thermoplastic master batch, the glycol ester accounts for 2 percent of the first thermoplastic master batch, the stearic acid ester accounts for 2 percent of the first thermoplastic master batch, and the acetone accounts for 5 percent of the first thermoplastic master batch; the modified thermoplastic master batch accounts for 8 percent of the first thermoplastic master batch.
The mica powder processing method comprises the following steps: screening mica powder particles through a filter screen of 70 meshes, pouring the screened mica powder particles into an ethanol aqueous solution, wherein the volume fraction of ethanol is 98%, dripping a compound coupling agent, the mass percentage of the compound coupling agent to the mica powder particles is 1%, the compound coupling agent is prepared by compounding a silane coupling agent and a titanate coupling agent, ultrasonically stirring for 2 hours at 90 ℃, carrying out reduced pressure suction filtration, drying at 55 ℃, and grinding into homopolymerized particles.
The first thermoplastic plastic master batch is thermoplastic plastic, and the first thermoplastic plastic master batch is acrylonitrile-butadiene-styrene copolymer.
The antistatic agent is a nonionic antistatic agent. The non-ionic antistatic agent is ethoxylated fatty alkylamine.
The modified thermoplastic master batch is a fluorine additive and a second thermoplastic master batch. The second thermoplastic master batch and the first thermoplastic master batch are the same in type, and the fluorine additive accounts for 7% of the first thermoplastic master batch in percentage by mass. The fluorine auxiliary agent is a compound of three of 2,2, 2-trifluoroethanol, fluorocarbon and fluorinated ethylene propylene copolymer, and the mass ratio of the 2,2, 2-trifluoroethanol to the fluorocarbon to the fluorinated ethylene propylene copolymer is 1: 1:1.
when prepared, the following method can be adopted:
(1) the preparation method of the modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic plastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the granulation temperature is 190 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and granulated, and the temperature of granulation is 190 ℃.
Example 4
An antistatic easy-cleaning material comprises a first thermoplastic master batch, an antistatic agent, mica powder (the particle size is 20nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate, acetone and a modified thermoplastic master batch; the antistatic agent accounts for 23% of the first thermoplastic master batch, the mica powder accounts for 4.7% of the first thermoplastic master batch, the zirconium aluminate accounts for 4% of the first thermoplastic master batch, the sodium dodecyl sulfate accounts for 3% of the first thermoplastic master batch, the glycol ester accounts for 3.2% of the first thermoplastic master batch, the stearic acid ester accounts for 2.9% of the first thermoplastic master batch, and the acetone accounts for 2.5% of the first thermoplastic master batch; the modified thermoplastic master batch is 14 percent of the first thermoplastic master batch.
The mica powder processing method comprises the following steps: screening mica powder particles through a 80-mesh filter screen, pouring the screened mica powder particles into an ethanol aqueous solution, wherein the volume fraction of ethanol is 98%, dripping a compound coupling agent, the mass percentage of the compound coupling agent to the mica powder particles is 1.5%, the compound coupling agent is prepared by compounding a silane coupling agent and a titanate coupling agent, ultrasonically stirring for 2 hours at 90 ℃, carrying out reduced pressure suction filtration, drying at 55 ℃, and grinding into homopolymerized particles.
The first thermoplastic plastic master batch is thermoplastic plastic, and the first thermoplastic plastic master batch is acrylonitrile-butadiene-styrene copolymer.
The antistatic agent is a compound of a cationic antistatic agent and an anionic antistatic agent.
The cationic antistatic agent is a compound of phosphate and a cyclic acid salt high molecular polymer, and the mass ratio of the phosphate to the cyclic acid salt high molecular polymer is 1:2.
The anionic antistatic agent is a compound of carboxylate and phosphate, and the mass ratio of the carboxylate to the phosphate is 3:1.
The modified thermoplastic master batch is a fluorine additive and a second thermoplastic master batch. The second thermoplastic master batch and the first thermoplastic master batch are the same in type, and the fluorine additive accounts for 14% of the first thermoplastic master batch in percentage by mass. The fluorine auxiliary agent is a compound of five of fluoroalkyl compound, fluorine grafted micromolecule organic matter, fluorine-silicon grafted compound, perfluoro octylethylene and 1,1,1,3,3, 3-hexafluoro-2-propanol, and the mass ratio of the fluoroalkyl compound, the fluorine grafted micromolecule organic matter, the fluorine-silicon grafted compound, the perfluoro octylethylene and the 1,1,1,3,3, 3-hexafluoro-2-propanol is 1:1.3: 1: 1:1.
when prepared, the following method can be adopted:
(1) the preparation method of the modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic plastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the temperature of granulation is 185 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and granulated, and the temperature of granulation is 185 ℃.
Example 5
An antistatic easy-cleaning material comprises a first thermoplastic master batch, an antistatic agent, mica powder (with the particle size of 30nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate, acetone and a modified thermoplastic master batch; the antistatic agent accounts for 27.5 percent of the first thermoplastic master batch, the mica powder accounts for 5.5 percent of the first thermoplastic master batch, the zirconium aluminate accounts for 1.5 percent of the first thermoplastic master batch, the sodium dodecyl sulfate accounts for 6.2 percent of the first thermoplastic master batch, the glycol ester accounts for 7.2 percent of the first thermoplastic master batch, the stearic acid ester accounts for 1.8 percent of the first thermoplastic master batch, and the acetone accounts for 3.5 percent of the first thermoplastic master batch; the modified thermoplastic master batch is 17 percent of the first thermoplastic master batch.
The mica powder treatment method was the same as in example 1.
The first thermoplastic master batch is thermoplastic, and the first thermoplastic master batch is acrylonitrile-butadiene-styrene copolymer.
The antistatic agent is selected from a copolymer of polyether and polyamide, a modified carbon nano tube, a compound of graphene and metal powder, and the mass ratio of the copolymer of polyether and polyamide to the carbon nano tube to the graphene to the metal powder is 2:1: 1:1.
the modified thermoplastic master batch is a fluorine additive and a second thermoplastic master batch. The second thermoplastic master batch and the first thermoplastic master batch are the same in type, and the fluorine additive accounts for 17.6% of the first thermoplastic master batch in percentage by mass. The fluorine auxiliary agent is a fluorine grafted micromolecule organic matter, a fluorine-silicon grafted compound, a compound of four of perfluorooctyl ethylene and 1,1,1,3,3, 3-hexafluoro-2-propanol, and the mass ratio of the fluorine grafted micromolecule organic matter, the fluorine-silicon grafted compound, the perfluorooctyl ethylene and the 1,1,1,3,3, 3-hexafluoro-2-propanol is 1: 1: 1:1.
when prepared, the following method can be adopted:
(1) the preparation method of the modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic plastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the temperature of granulation is 185 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and granulated, and the temperature of granulation is 185 ℃.
Example 6
An antistatic easy-cleaning material comprises a first thermoplastic master batch, an antistatic agent, mica powder (the particle size is 40nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate, acetone and a modified thermoplastic master batch; the antistatic agent accounts for 27% of the first thermoplastic master batch, the mica powder accounts for 5.6% of the first thermoplastic master batch, the zirconium aluminate accounts for 5.1% of the first thermoplastic master batch, the sodium dodecyl sulfate accounts for 6% of the first thermoplastic master batch, the glycol ester accounts for 5.4% of the first thermoplastic master batch, the stearic acid ester accounts for 3.3% of the first thermoplastic master batch, and the acetone accounts for 6% of the first thermoplastic master batch; the modified thermoplastic master batch is 15.6 percent of the first thermoplastic master batch.
The mica powder treatment method was the same as in example 1.
The first thermoplastic plastic master batch is thermoplastic plastic, and the first thermoplastic plastic master batch is acrylonitrile-butadiene-styrene copolymer.
The antistatic agent is a compound of a cationic antistatic agent, a nonionic antistatic agent, a permanent antistatic agent, a zwitterionic antistatic agent, metal powder and conductive graphite, and the mass ratio of the cationic antistatic agent to the nonionic antistatic agent to the metal powder to the conductive graphite is 1: 1: 1: 1: 1:1.
the cationic antistatic agent is a compound of three of long-chain alkyl quaternary ammonium, phosphate and cyclic acid salt high molecular polymers, and the mass ratio of the long-chain alkyl quaternary ammonium, the phosphate and the cyclic acid salt high molecular polymers is 1.5:0.7:1: 1.2.
The nonionic antistatic agent is selected from four compounds of ethoxylated fatty alkylamine, polyethylene glycol ester, fatty acid ester and ethanol amide, and the mass ratio of the ethoxylated fatty alkylamine, the polyethylene glycol ester, the fatty acid ester and the ethanol amide is 1:0.2:1: 2.
The permanent antistatic agent is a polyethylene glycol methacrylic acid copolymer, a polyethylene oxide and propylene oxide copolymer, and the mass ratio of the polyethylene glycol methacrylic acid copolymer to the polyethylene oxide to the propylene oxide copolymer is 0.9:1.2: 2.
The zwitterionic antistatic agent is dodecyl dimethyl betaine and quaternary amine inner salt, and the ratio of the dodecyl dimethyl betaine to the quaternary amine inner salt is 2.1: 0.6.
The modified thermoplastic master batch comprises a fluorine additive and a second thermoplastic master batch, the second thermoplastic master batch is the same as the first thermoplastic master batch in type, and the fluorine additive accounts for 19.2% of the first thermoplastic master batch in mass percentage. The fluorine assistant is selected from eight compounds of fluorocarbon, fluorinated ethylene propylene copolymer, fluoroalkyl compound, fluorine grafted micromolecule organic matter, fluorine silicon grafted compound, perfluoro octyl ethylene, 1,1,1,3,3, 3-hexafluoro-2-propanol and 2,2, 2-trifluoroethanol, the mass ratio of the fluorocarbon, the fluorinated ethylene propylene copolymer, the fluoroalkyl compound, the fluorine grafted micromolecule organic matter, the fluorine silicon grafted compound, the perfluoro octyl ethylene, 1,1,1,3,3, 3-hexafluoro-2-propanol and 2,2, 2-trifluoroethanol is 1: 1.2: 1.3: 1: 1: 1: 1:1.
when prepared, the following method can be adopted:
(1) the preparation method of the modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic plastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the temperature of granulation is 185 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and granulated, and the temperature of granulation is 185 ℃.
Example 7
An antistatic easy-cleaning material comprises a first thermoplastic master batch, an antistatic agent, mica powder (the particle size is 60nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate, acetone and a modified thermoplastic master batch; the antistatic agent is 31 percent of the first thermoplastic master batch, the mica powder is 7.5 percent of the first thermoplastic master batch, the zirconium aluminate is 4.1 percent of the first thermoplastic master batch, the sodium dodecyl sulfate is 10 percent of the first thermoplastic master batch, the glycol ester is 10.5 percent of the first thermoplastic master batch, the stearic acid ester is 3.6 percent of the first thermoplastic master batch, and the acetone is 7 percent of the first thermoplastic master batch; the modified thermoplastic master batch is 19 percent of the first thermoplastic master batch.
The mica powder treatment method was the same as in example 1.
The first thermoplastic plastic master batch is thermoplastic plastic, and the first thermoplastic plastic master batch is acrylonitrile-butadiene-styrene copolymer.
The antistatic agent is a cationic antistatic agent, an anionic antistatic agent, a copolymer of polyether and polyamide, a modified carbon nanotube, graphene, metal powder and conductive graphite, and the mass ratio of the cationic antistatic agent to the anionic antistatic agent is 1:0.4:1:1.7: 2.1: 1.3:1, compounding the mixture.
The cationic antistatic agent is a compound of alkyl quaternary ammonium, phosphate and a cyclic acid salt high molecular polymer, and the mass ratio of the alkyl quaternary ammonium to the phosphate to the cyclic acid salt high molecular polymer is 2:1: 1.4.
The anionic antistatic agent is selected from five compounds of alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate and alkali metal salt of dithiocarbamic acid, and the mass ratio of alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate and alkali metal salt of dithiocarbamic acid is 2:1.4:1:0.7: 1.
The modified thermoplastic master batch comprises a fluorine additive and a second thermoplastic master batch, the second thermoplastic master batch is the same as the first thermoplastic master batch in type, and the fluorine additive accounts for 13.5% of the first thermoplastic master batch in mass percentage. The fluorine assistant is selected from six compounds of fluorinated ethylene propylene copolymer, fluoroalkyl compound, perfluorooctyl ethylene, 1,1,1,3,3, 3-hexafluoro-2-propanol and 2,2, 2-trifluoroethanol, and the mass ratio of the fluorinated ethylene propylene copolymer, the fluoroalkyl compound, the perfluorooctyl ethylene, 1,1,1,3,3, 3-hexafluoro-2-propanol and the 2,2, 2-trifluoroethanol is 1: 1: 1: 0.9:1.2: 2.4.
when prepared, the following method can be adopted:
(1) the preparation method of the modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic plastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the temperature of granulation is 185 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and granulated, and the temperature of granulation is 185 ℃.
Example 8
An antistatic easy-cleaning material comprises a first thermoplastic master batch, an antistatic agent and a modified thermoplastic master batch; the antistatic agent accounts for 33 percent of the first thermoplastic master batch and the modified thermoplastic master batch accounts for 30 percent of the first thermoplastic master batch in percentage by mass.
The mica powder treatment method was the same as in example 1.
The first thermoplastic plastic master batch is thermoplastic plastic, and the first thermoplastic plastic master batch is acrylonitrile-butadiene-styrene copolymer.
The antistatic agent is a modified permanent antistatic agent, a copolymer of polyether and polyamide, a carbon nano tube, graphene, metal powder and conductive graphite, and the mass ratio of the modified carbon nano tube to the graphene to the metal powder to the conductive graphite is 0.8: 18: 2:1: 1.2: 0.8.
the permanent antistatic agent is selected from the compound of polyethylene glycol methacrylic acid copolymer, polyether ester amide, polyether ester acetamide, polyethylene oxide, propylene oxide copolymer and polyethylene glycol maleate, and the mass ratio of the polyethylene glycol methacrylic acid copolymer, the polyether ester amide, the polyether ester acetamide, the polyethylene oxide, the propylene oxide copolymer and the polyethylene glycol maleate is 1.1: 1: 1:0.7: 0.8: 1.2.
the modified thermoplastic master batch comprises a fluorine additive and a second thermoplastic master batch, the second thermoplastic master batch is the same as the first thermoplastic master batch in type, and the fluorine additive accounts for 16.1% of the first thermoplastic master batch in mass percentage. The fluorine assistant is selected from the compound of three of perfluorooctyl ethylene, 1,1,1,3,3, 3-hexafluoro-2-propanol and 2,2, 2-trifluoroethanol, and the mass ratio of the perfluorooctyl ethylene to the 1,1,1,3,3, 3-hexafluoro-2-propanol to the 2,2, 2-trifluoroethanol is 1.2: 1.2: 1.4.
when prepared, the following method can be adopted:
(1) the preparation method of the modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic plastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the temperature of granulation is 185 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and granulated, and the temperature of granulation is 185 ℃.
Example 9
An antistatic easy-cleaning material comprises a first thermoplastic master batch, an antistatic agent, sodium dodecyl sulfate, glycol ester, stearate, acetone and a modified thermoplastic master batch; the antistatic agent is 35 percent of the first thermoplastic master batch, the sodium dodecyl sulfate is 15 percent of the first thermoplastic master batch, the glycol ester is 9.1 percent of the first thermoplastic master batch, the stearic acid ester is 3.5 percent of the first thermoplastic master batch, and the acetone is 7 percent of the first thermoplastic master batch; the modified thermoplastic master batch is 35 percent of the first thermoplastic master batch.
The mica powder treatment method was the same as in example 1.
The first thermoplastic plastic master batch is thermoplastic plastic, and the first thermoplastic plastic master batch is acrylonitrile-butadiene-styrene copolymer.
The antistatic agent is a compound prepared by compounding a cationic antistatic agent, an anionic antistatic agent, a modified carbon nanotube, graphene, a copolymer of polyether and polyamide, metal powder and conductive graphite in a mass ratio of 1:0.4:1:1.7:1:2.1: 1.3.
The cationic antistatic agent is a compound of three kinds of alkyl quaternary ammonium, phosphate and cyclic acid salt high molecular polymers, and the mass ratio of the alkyl quaternary ammonium, the phosphate to the cyclic acid salt high molecular polymers is 1: 1.1: 2.1.
the anionic antistatic agent is selected from five compounds of alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate and alkali metal salt of dithiocarbamic acid, and the mass ratio of alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate and alkali metal salt of dithiocarbamic acid is 1.1: 1.4:1: 1.7: 1.
the modified thermoplastic master batch comprises a fluorine additive and a second thermoplastic master batch, the second thermoplastic master batch is the same as the first thermoplastic master batch in type, and the fluorine additive accounts for 17.1% of the first thermoplastic master batch in mass percentage. The fluorine assistant is selected from four compounds of fluorocarbon, fluorine-silicon graft compound, perfluoro octyl ethylene and 1,1,1,3,3, 3-hexafluoro-2-propanol, and the mass ratio of the fluorocarbon to the fluorine-silicon graft compound to the perfluoro octyl ethylene to the 1,1,1,3,3, 3-hexafluoro-2-propanol is 1: 1: 1.2: 0.9.
when prepared, the following method can be adopted:
(1) the preparation method of the modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic plastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the temperature of granulation is 185 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and granulated, and the temperature of granulation is 185 ℃.
Example 10
An antistatic easy-cleaning material comprises a first thermoplastic master batch, an antistatic agent, mica powder (the particle size is 75nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, acetone and a modified thermoplastic master batch; the antistatic agent is 37 percent of the first thermoplastic master batch, the mica powder is 7.9 percent of the first thermoplastic master batch, the zirconium aluminate is 5.1 percent of the first thermoplastic master batch, the sodium dodecyl sulfate is 17.9 percent of the first thermoplastic master batch, the glycol ester is 10.1 percent of the first thermoplastic master batch, and the acetone is 7 percent of the first thermoplastic master batch; the modified thermoplastic master batch is 45 percent of the first thermoplastic master batch.
The mica powder treatment method was the same as in example 1.
The first thermoplastic plastic master batch is thermoplastic plastic, and the first thermoplastic plastic master batch is acrylonitrile-butadiene-styrene copolymer.
The antistatic agent is a cationic antistatic agent, an anionic antistatic agent, a modified carbon nanotube, a copolymer of graphene, polyether and polyamide, a permanent antistatic agent, metal powder of a zwitterionic antistatic agent and conductive graphite in a mass ratio of 1:0.4: 0.9: 1.7:1: 2: 1.3: 1:1, compounding the mixture.
The cationic antistatic agent is a compound of three alkali metal salts of carboxylate, phosphoric acid or dithiocarbamic acid, and the mass ratio of the alkali metal salts of carboxylate, phosphoric acid or dithiocarbamic acid is 1:1.3: 1.4.
The anionic antistatic agent is selected from five compounds of alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate and alkali metal salt of dithiocarbamic acid, and the mass ratio of alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate and alkali metal salt of dithiocarbamic acid is 1.2:0.4:1:1.7: 1.
The permanent antistatic agent is selected from the compound of polyethylene glycol methacrylic acid copolymer, polyether ester amide, polyether ester acetamide, polyethylene oxide, propylene oxide copolymer and polyethylene glycol maleate, and the mass ratio of the polyethylene glycol methacrylic acid copolymer, the polyether ester amide, the polyether ester acetamide, the polyethylene oxide, the propylene oxide copolymer and the polyethylene glycol maleate is 1: 1: 1: 1: 1:1.
the zwitterionic antistatic agent is selected from the compound of dodecyl dimethyl betaine, quaternary amine inner salt and alanine salt, and the mass ratio of the dodecyl dimethyl betaine to the quaternary amine inner salt to the alanine salt is 1: 1:1.
the modified thermoplastic master batch comprises a fluorine additive and a second thermoplastic master batch, the second thermoplastic master batch is the same as the first thermoplastic master batch in type, and the fluorine additive accounts for 38% of the first thermoplastic master batch in mass percentage. The fluorine auxiliary agent is selected from two compounds of perfluorooctyl ethylene and 2,2, 2-trifluoroethanol, and the mass ratio of the perfluorooctyl ethylene to the 2,2, 2-trifluoroethanol is 1.2: 1.4.
when prepared, the following method can be adopted:
(1) the preparation method of the modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic plastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the temperature of granulation is 185 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and granulated, and the temperature of granulation is 185 ℃.
Example 11
An antistatic easy-cleaning material comprises a first thermoplastic master batch, an antistatic agent, mica powder (the particle size is 90nm), zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate and a modified thermoplastic master batch; the antistatic agent, the mica powder, the zirconium aluminate, the sodium dodecyl sulfate, the glycol ester, the stearate and the silicon modified thermoplastic plastic master batch are calculated according to the mass percentage of the first thermoplastic plastic master batch, the antistatic agent accounts for 8 percent of the first thermoplastic plastic master batch, the mica powder accounts for 2 percent of the first thermoplastic plastic master batch, the zirconium aluminate accounts for 1.05 percent of the first thermoplastic plastic master batch, the sodium dodecyl sulfate accounts for 5 percent of the first thermoplastic plastic master batch, the glycol ester accounts for 1.2 percent of the first thermoplastic plastic master batch, the stearate accounts for 0.25 percent of the first thermoplastic plastic master batch, and the modified thermoplastic plastic master batch accounts for 28 percent of the first thermoplastic plastic master batch.
The mica powder processing method comprises the following steps: screening mica powder particles through a 80-mesh filter screen, pouring the screened mica powder silicon particles into an ethanol aqueous solution, wherein the volume fraction of ethanol is 98%, dripping a compound coupling agent, the mass percentage of the compound coupling agent to the mica powder particles is 2%, the compound coupling agent is prepared by compounding a silane coupling agent and a titanate coupling agent, ultrasonically stirring for 1.5h at 80 ℃, carrying out vacuum filtration, drying at 50 ℃, and grinding into homopolymerized particles.
The first thermoplastic plastic master batch is thermoplastic plastic, and the first thermoplastic plastic master batch is acrylonitrile-butadiene-styrene copolymer.
The antistatic agent is selected from an anionic antistatic agent, a nonionic antistatic agent and a copolymer of polyether and polyamide, and the mass ratio of the anionic antistatic agent to the nonionic antistatic agent to the copolymer of polyether and polyamide is 10:10: 0.5.
The anionic antistatic agent is alkyl sulfonic acid.
The non-ionic antistatic agent is ethoxylated fatty alkylamine.
The modified thermoplastic master batch is a fluorine additive and a second thermoplastic master batch. The second thermoplastic master batch and the first thermoplastic master batch are the same in type, and the fluorine additive accounts for 0.9% of the first thermoplastic master batch in percentage by mass. The fluorine assistant is perfluorooctyl ethylene.
When prepared, the following method can be adopted:
(1) the preparation method of the modified thermoplastic master batch comprises the following steps: adding the fluorine additive and the second thermoplastic plastic master batch into a double-screw extruder according to the proportion, extruding, blending and granulating; the granulation temperature is 180 ℃;
(2) the components in the formula are compounded together according to the proportion, evenly mixed and granulated, and the temperature of granulation is 180 ℃.
Comparative example
Only the first thermoplastic master batch, namely the pure ABS material, is contained.
The effect test was performed on each of the examples and comparative examples.
1. The detection method of the surface resistivity comprises the following steps:
the surface resistivity is the ratio of the potential gradient parallel to the direction of current flow through the surface of the material to the current per unit width of the surface, expressed in ohms.
The surface resistivity can be directly detected by a surface resistance tester, and the operation method can be referred to the specification. The surface resistivity test instrument for all data measurements was QUICK 499D.
When the measuring instrument is used, the measuring instrument is placed on the surface of a measured object, and the test key is pressed, so that the surface resistivity of the measured object is displayed, and the surface resistivity is automatically measured by adopting an ASTM standard D-257 parallel electrode sensing method and using a high-precision OP-AMP integrated amplifier.
Surface resistivity: this parameter is used for thin film materials of a certain thickness, which is defined as the ratio of the dc voltage drop per unit length over the surface to the current flowing per unit width.
The smaller the value of the surface resistivity, the better. A smaller value of the surface resistivity indicates a stronger antistatic ability and less susceptibility to dusting.
The results are shown in Table 1.
2. The detection method of the surface energy comprises the following steps:
surface energy is a measure of the breakdown of chemical bonds between molecules when creating a surface of a substance. First, the contact angle of the surface of the object to be measured is detected using the contact angle detecting instrument, and then, the surface energy may be calculated using the YGG equation, the harmonic equation, or the geometric equation. The smaller the value of the surface energy, the better. A smaller surface energy value indicates less dusting. The results are shown in Table 1.
3. The detection method for preventing dust staining comprises the following steps:
the fans prepared according to the proportion and the embodiment examples are respectively placed into a communicated air duct system, standard dust simulating real dust of the atmosphere is periodically added into the air duct system, and 20g of the standard dust is added into the air duct system every 2 hours. The fan is operated for a period of time and then stopped for a period of time, which is considered to be one cycle. And in each period, blowing the soot for 10 minutes, standing for 10 minutes, wherein the soot blowing speed is 1-2 m/s. The cycle lasts 2 days. And after the experiment is finished, counting the sum of the dust adhering amount of each sample to be tested. Repeated for multiple times and statistically analyzed. And calculating the dust-proof effect, wherein the dust-proof effect refers to the dust-proof quantity reduction ratio of the modified fan blade relative to the original fan blade (namely the comparative example) under the condition of changing the material formula. The larger the anti-dusting effect value, the better. The results are shown in Table 1.
Table 1 test results.
Figure BDA0001125593430000271
Figure BDA0001125593430000281
In Table 1, "Ω/□" refers to the sheet resistance.
As can be seen from the data in table 1, the surface resistivity and surface energy can be reduced and the effect of ash control can be improved by adding the antistatic agent, mica powder, zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate and acetone.
The amount of the fluorine-containing auxiliary added was adjusted in addition to example 2, and the rest was the same as in example 2. The results of the test data are shown in table 2.
TABLE 2 detection results of materials adjusted in the amount of fluorine-containing auxiliary
As can be seen from the data in table 2, the surface resistivity and surface energy can be reduced and the effect of ash control can be improved by adding the antistatic agent, mica powder, zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate and acetone.
The inventors further adjusted the addition ratio of the modified thermoplastic resin base particles in addition to example 1, and the modified thermoplastic resin base particles were 0.45%, 2.5%, 3.05%, 3.65%, 4.12%, 4.4%, 4.8%, 5.3%, 6.7%, and 7.3%, respectively, with reference to the mass percentage of the first thermoplastic resin base particles. Research results show that under the condition that the mixture ratios of other components are the same, the antistatic agent has a good ash discharging effect when the addition amount of the antistatic agent is 0.1-76.9%.
The inventor further adjusts the particle size of the mica powder on the basis of the embodiment 1, the particle size of the mica powder is respectively 12mm, 22nm, 31nm, 33nm, 35nm, 39nm, 41nm, 45nm, 40nm, 52nm, 54nm, 60nm, 83nm and 95nm, and research results show that under the same other conditions, in the range of 1-30nm or 31-39nm, the effect of dust prevention can be achieved with a small amount of the mica powder, in the range of 40-50nm, the surface treatment and the uniform dispersion of the mica powder are facilitated, in the range of 51-80nm, the industrial production is facilitated, and in the range of 81-100nm, the dispersion is easier.
Fig. 4 and 5 are comparative results of the dust staining of the comparative examples and examples. Both fig. 4 and fig. 5 show the results of tests performed in the same system for testing non-dusting. The dust amount and the dust concentration in the system are large, dust is added into the system periodically, a dust adhering picture on the surface of the material in a period of time is tested (the test is the effect of combining the static dust deposition dynamically), and the specific operation steps are the same as those of the dust adhering prevention detection method. As can be seen from fig. 4, the comparative example is more dusty, while example 8 is less dusty, and example 8 is not even dusty in a shorter time. As can be seen from fig. 5, the comparative example is more dusty, while example 1 is less dusty, and example 1 is not even dusty in a shorter time.
The inventors have tried to use one or more of acrylonitrile-styrene copolymer, PA plastic, polyethylene, polypropylene, polyvinyl chloride, polystyrene, acrylonitrile-butadiene-styrene copolymer and polycarbonate as the first thermoplastic master batch, and have reached the conclusion consistent with the above. The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (19)

1. An antistatic easy-cleaning material is characterized by comprising a first thermoplastic master batch, an antistatic agent, mica powder, zirconium aluminate, sodium dodecyl sulfate, glycol ester, stearate and acetone; the antistatic agent, the mica powder, the zirconium aluminate, the sodium dodecyl sulfate, the glycol ester, the stearate and the acetone are calculated by the mass percent of the first thermoplastic master batch, the antistatic agent accounts for 8-38.3 percent of the first thermoplastic master batch, the mica powder accounts for 0.5-8.2 percent of the first thermoplastic master batch, the zirconium aluminate accounts for 0.5-6.6 percent of the first thermoplastic master batch, the sodium dodecyl sulfate accounts for 1.2-18.5 percent of the first thermoplastic master batch, the glycol ester accounts for 0.2-11.2 percent of the first thermoplastic master batch, the stearate accounts for 0.1-4.0 percent of the first thermoplastic master batch, and the acetone accounts for 0.5-7.6 percent of the first thermoplastic master batch, wherein the particle size of the mica powder is as follows: 1-100 nm.
2. The antistatic easy-cleaning material as claimed in claim 1, wherein the first thermoplastic masterbatch is a thermoplastic, and the first thermoplastic masterbatch is selected from one or more of acrylonitrile-styrene copolymer, PA plastic, polyethylene, polypropylene, polyvinyl chloride, polystyrene, acrylonitrile-butadiene-styrene copolymer and polycarbonate.
3. The antistatic easy-cleaning material as claimed in claim 1, wherein the particle size of the mica powder is 1-30 nm; or the particle size of the mica powder is 31-39 nm; or the particle size of the mica powder is 40-50 nm; or the particle size of the mica powder is 51-80 nm; or the particle size of the mica powder is 81-100 nm.
4. The antistatic easy-cleaning material as claimed in any one of claims 1 to 3, wherein the mica powder is nano mica powder, and the nano mica powder is surface-treated nano mica powder; the processing method comprises the following steps: mixing mica powder with an ethanol solution, dripping a compound coupling agent, wherein the mass percentage of the compound coupling agent to mica powder particles is 0.45-2.0%, the compound coupling agent is prepared by compounding a silane coupling agent and a titanate coupling agent, and carrying out ultrasonic stirring, suction filtration, drying and grinding.
5. The antistatic easy-cleaning material as claimed in claim 1, wherein the antistatic agent is selected from one or more of cationic antistatic agent, anionic antistatic agent, nonionic antistatic agent, copolymer of polyether and polyamide, zwitterionic antistatic agent, permanent antistatic agent, modified carbon nanotube, graphene, metal powder and conductive graphite.
6. An antistatic easy-to-clean material according to claim 5, characterized in that the cationic antistatic agent is selected from long-chain alkyl quaternary ammonium.
7. An antistatic easy-to-clean material as claimed in claim 5, characterized in that the anionic antistatic agent is selected from one or more of alkyl sulfonic acid, alkyl sulfate, carboxylate, phosphate, alkali metal salt of dithiocarbamic acid or cyclic acid salt high molecular polymer.
8. The antistatic easy-cleaning material as claimed in claim 5, wherein the non-ionic antistatic agent is selected from one or more of ethoxylated fatty alkylamine, polyethylene glycol ester or ether, fatty acid ester, and ethanolamide.
9. The antistatic easy-cleaning material as claimed in claim 5, wherein the permanent antistatic agent is selected from one or more of polyethylene glycol methacrylic acid copolymer, polyether ester amide, polyether ester acetamide, polyethylene oxide, propylene oxide copolymer, and polyethylene glycol maleate.
10. The antistatic easy-cleaning material as claimed in claim 5, wherein the zwitterionic antistatic agent is selected from one or more of dodecyl dimethyl betaine, quaternary amine inner salt and alanine salt.
11. The antistatic easy-cleaning material as claimed in claim 1, further comprising a modified thermoplastic masterbatch, wherein the modified thermoplastic masterbatch is 2-42.7% of the first thermoplastic masterbatch by mass.
12. The antistatic easy-cleaning material as claimed in claim 11, further comprising a modified thermoplastic plastic masterbatch, wherein the modified thermoplastic plastic masterbatch is 2-6.49% of the first thermoplastic plastic masterbatch or the modified thermoplastic plastic masterbatch is 6.50-42.7% of the first thermoplastic plastic masterbatch by mass percent.
13. The antistatic easy-cleaning material as claimed in claim 12, further comprising a modified thermoplastic master batch, wherein the modified thermoplastic master batch is 6.5-18.9% of the first thermoplastic master batch by mass percent; or the modified thermoplastic master batch is 19 to 32.9 percent of the first thermoplastic master batch; or the modified thermoplastic master batch is 33 to 42.7 percent of the first thermoplastic master batch.
14. The antistatic easy-cleaning material as claimed in claim 11, wherein the modified thermoplastic master batch is a fluorine modified thermoplastic master batch.
15. The antistatic easy-cleaning material as claimed in claim 14, wherein the fluorine modified thermoplastic plastic masterbatch comprises a fluorine additive and a second thermoplastic plastic masterbatch, the second thermoplastic plastic masterbatch is the same as the first thermoplastic plastic masterbatch in kind, and the fluorine additive is greater than 0% and less than or equal to 42.7% of the first thermoplastic plastic masterbatch in mass percentage.
16. The antistatic easy-cleaning material as claimed in claim 15, wherein the fluorine-containing auxiliary agent is selected from one or more of fluorocarbon, fluorinated ethylene propylene copolymer, fluoroalkyl compound, fluorine-grafted small molecular organic substance, fluorine-silicon grafted compound, perfluorooctylethylene, 1,1,1,3,3, 3-hexafluoro-2-propanol, and 2,2, 2-trifluoroethanol.
17. The preparation method of the antistatic easy-cleaning material is characterized by comprising the following steps of: the components are compounded together according to the proportion of any one of claims 1 to 16, mixed evenly and granulated.
18. An antistatic easy-to-clean product, characterized in that the material of the product comprises an antistatic easy-to-clean material according to any one of claims 1-17.
19. The antistatic easy-to-clean product of claim 18, wherein the product is a fan, an impeller, an axial fan of an air conditioner, an ash bucket of a steam cleaner, an electric appliance housing, a plastic film or an electronic plastic device.
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