CN106449334A - Disc type multi-station automatic assembly line for energy-saving lamps - Google Patents

Disc type multi-station automatic assembly line for energy-saving lamps Download PDF

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Publication number
CN106449334A
CN106449334A CN201610910730.4A CN201610910730A CN106449334A CN 106449334 A CN106449334 A CN 106449334A CN 201610910730 A CN201610910730 A CN 201610910730A CN 106449334 A CN106449334 A CN 106449334A
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CN
China
Prior art keywords
station
workpiece
cylinder
rivet
lamp holder
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Granted
Application number
CN201610910730.4A
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Chinese (zh)
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CN106449334B (en
Inventor
祝江土
刘立忠
万善忠
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ZHEJIANG JOINAN LIGHTING Co.,Ltd.
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ZHEJIANG LISHENG ELECTRONIC TECHNOLOGY Co Ltd
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Priority to CN201610910730.4A priority Critical patent/CN106449334B/en
Publication of CN106449334A publication Critical patent/CN106449334A/en
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    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/46Machines having sequentially arranged operating stations
    • H01J9/48Machines having sequentially arranged operating stations with automatic transfer of workpieces between operating stations

Abstract

The invention relates to a disc type multi-station automatic assembly line for energy-saving lamps. The disc type multi-station automatic assembly line comprises a disc rack, wherein a rotating mechanism penetrates through the middle part of the disc rack; a rotating plate is arranged on the rotating mechanism; the rotating plate is driven to rotate by the rotating mechanism; a pipe accommodating base used for accommodating a workpiece is arranged at the circumferential edge of the rotating plate; when the rotating plate is rotated, the workpiece on the pipe accommodating base is driven to be conveyed along the peripheral direction; a workpiece sensing detection station, a guide wire shearing station, a guide wire pressing station, a lamp holder screwing station, a rivet disassembling station, a rivet pressing station, an aging station, a power test station, an injection station and a pipe detaching station are arranged on the periphery of the rotating plate. The disc type multi-station automatic assembly line for energy-saving lamps, provided by the invention, can realize the processes, including power test, aging and the like; the production energy consumption and the rejection rate can be reduced; the product quality can be promoted; the degree of automation is high; the working strength of the worker can be reduced; the promotional value is higher.

Description

A kind of Multistation automatic assembling line for disc type energy-saving lamp
Technical field
The present invention relates to the production equipment of a kind of electric light source products, be related specifically to a kind of electricity-saving lamp and automatically assemble flowing water Line.
Background technology
Electricity-saving lamp production process is mainly cut seal wire, stubborn lamp holder, is pressed seal wire, lower pressure rivet, lamp holder to have an injection, try the steps such as bright, After completing, need to carry out power test and aging.Major part enterprise generally uses operative employee to realize above-mentioned operation by hand at present, Its efficiency is low, uniformity difference, affects product quality.Ye You enterprise uses energy-saving lamp automatic assembly line, its many production works Sequence still can not reach full-automatic production operation, some operations still by having been manually done, such as power test and the operation such as aging It is required for just can carrying out after completing electricity-saving lamp assembling.On the one hand its automatization level is low, affects production efficiency;The opposing party Face, some complete assembling electricity-saving lamps owing to can not be able to not be done over again by power test and aging product, waste product can only be regarded, Add product cost and energy resource consumption, be unfavorable for that environmental protection produces.
Content of the invention
It is an object of the invention to there are the problems referred to above for existing technology, it is proposed that a kind of automatization level is high, can be real Existing power test and the energy-saving lamp automatic assembly line of the operation such as aging, and reduce and produce energy resource consumption and percent defective.
Present invention solves the technical problem that and be employed technical scheme comprise that:
A kind of Multistation automatic assembling line for disc type energy-saving lamp, including circular disk rack, the middle part of circular disk rack is equipped with and turns Motivation structure, rotating mechanism is provided with rotation dish, and rotating mechanism can drive turn disc, it is characterized in that rotating Pan Yuanzhoubianyuanchu Be provided with put workpiece receive base, turn disc, drive and receive the workpiece of base and circumferentially carry, rotate Pan Yuanzhouchu Be provided with workpiece sensing detection station, cut seal wire station, pressure seal wire station, twist lamp holder station, lower rivet station, pressure rivet station, Aging station, measured power station, have an injection station and down tube station;
Described workpiece sensing detection station includes workpiece sensor, and sensor is positioned at the side of rotation dish circumferential edges, Workpiece is by workpiece sensing detection station, and the signal of sensor sensing is transported to next procedure;
Described seal wire station of cutting includes shear, and shear can shear unnecessary the leading in workpiece top of this station Silk;
Described pressure seal wire station includes hold-down mechanism, and hold-down mechanism is provided with presses under pressure head, hold-down mechanism, and pressure head is work The seal wire on part top bends the sidepiece of workpiece lamp holder;
Described stubborn lamp holder station includes clamp system and rotating mechanism, and the lamp holder of clamp system clamping workpiece, by rotation Rotation mechanism screws the lamp holder of workpiece;
Described lower rivet station includes rivet conveyer structure and rivet detent mechanism, and rivet conveyer structure is placed and work The suitable rivet of part, rivet detent mechanism is seated in rivet above workpiece, and is pressed in workpiece lamp holder;
Described pressure rivet station includes pressure rivet mechanism, and pressure rivet mechanism is provided with riveting head, presses, riveting under rivet mechanism Pressure head is riveted tightly the rivet on workpiece top with lamp holder;
Described aging station includes low-pressure area, middle nip and higher-pressure region, is sequentially arranged on rotation dish circumferential edges, always Chemical industry position is arranged with the lamp socket suitable with workpiece lamp holder and presses down the press mechanism of lamp socket, and workpiece passes through aging station, presses down Mechanism overwhelms lamp socket on lamp holder, and workpiece is lighted aging;
Described measured power station includes the lamp socket suitable with workpiece lamp holder and presses down the press mechanism of lamp socket, workpiece By measured power work, press mechanism overwhelms lamp socket on lamp holder, and rear measured power lighted by workpiece;
Described station of having an injection includes lower moving device, and lower moving device has device of having an injection, workpiece by station of having an injection, under Pressing, under moving device, device of having an injection, device of having an injection is compression of having an injection outside lamp holder;
Described down tube station includes clamping device and mobile device, and gripping apparatus grips workpiece, mobile device is workpiece Move to next procedure, it is achieved down tube.
It is provided with workpiece sensing detection station, it can be determined that through rotating whether each station of Pan Yuanzhoubianyuanchu has workpiece, as Fruit does not has workpiece, and the transmission mechanism of relative stations avoids the need for work, to avoid empty action, reduces the energy resource consumption of streamline.
The present invention designs for disc type, takies place, workshop little, and facilitates operated by personnel and management simultaneously.This flowing water All assembly works to whole electricity-saving lamp for the line all achieve automation, and efficiency of assembling is high, and has reached standard assemblied, its dress Aglycon amount is good.At pressure rivet station with have an injection between station and be provided with aging station, measured power station, aging station has simultaneously Trying bright function, electricity-saving lamp must not move to aging and measured power region and carry out manual operation, substantially increases production efficiency.Always Low-pressure area, middle nip and higher-pressure region are divided in chemical industry position, in the present invention can the effectively low aging work realizing to electricity-saving lamp.Additionally work as There is defective work in aging station, measured power station, teaching process work, and underproof electricity-saving lamp can be come by warning By station of having an injection, station of having an injection does not works, and operative employee can take off underproof electricity-saving lamp, owing to not over having an injection, grasping Workmanship can carry out, according to underproof concrete condition, process of doing over again, and reduces defective work, and the accessory of some defective works is also Can re-use, reduce product cost, decrease energy expenditure, and improve the qualification rate of final products.
When being embodied as, last lamp socket of the press mechanism of aging station is the measured power lamp of measured power station Seat.Aging station and measured power station are combined together, and simplify device structure.
When being embodied as, the workpiece sensor of described workpiece sensing detection station includes light sensation emission sensor and reception Sensor, emission sensor is corresponding with receiving sensor, and workpiece can be by emission sensor and the transmitting line receiving sensor Between.
When being embodied as, the described shear cutting seal wire station includes relative two shearing cylinder, two shearings The output shaft of cylinder is connected with corresponding shear-blade, and the output shaft of two shearing cylinders stretches out, two corresponding shearings Blade can be cutting off at the unnecessary seal wire in workpiece top cutting seal wire station.
When being embodied as, the hold-down mechanism of described pressure seal wire station includes compression cylinder, and compression cylinder output shaft is connected with Above-mentioned pressure head.
When being embodied as, the clamp system of described stubborn lamp holder station includes clamping cylinder, and rotating mechanism includes electric rotating Machine, rotates Pan Yuanzhoubianyuanchu and is arranged over top board, and top board is provided with lift cylinder, and lift cylinder output shaft is connected with lifting Plate, is connected with fixed plate by connecting rod immediately below lifter plate, and lifter plate has above-mentioned clamping cylinder and electric rotating machine, fixing Plate has and screws seat, and the output shaft end of clamping cylinder is connected with the clamp shaft that circumference is provided with driving cog, and clamp shaft passes through Fixed plate, end, in screwing seat, is respectively equipped with belt pulley between clamp shaft and electric rotating machine rotating shaft, belt pulley is provided with transmission Belt;Screw seat and be movably connected with two symmetrical roller gears, two gear biographies with clamp shaft respectively by bearing pin Dynamic tooth engages each other, and two gears are connected to the pivoted housing matching with workpiece lamp holder external form.
When being embodied as, twisting lamp holder station and being provided with the fixing device of fixing workpiece, fixing device includes fixing cylinder, fixing Cylinder is positioned at rotation dish circumference side, and fixing cylinder output shaft is connected with the fixing circle suitable with workpiece lamp holder by connector Ring, clamping rings is positioned at below pivoted housing.When station is positioned at stubborn lamp holder man-hour, fixing cylinder output shaft stretches out, and clamping rings is enclosed within On the circumference of workpiece lamp holder, play the effect of fixing workpiece lamp holder.
When being embodied as, the rivet conveyer structure of described lower rivet station includes the vibrating disk of conveying rivet, vibrating disk Output side at rotation dish circumferential edges, rivet detent mechanism includes lower air cylinder and pushes cylinder, and lower air cylinder is fixed On circular disk rack, the output shaft of lower air cylinder is connected with support, and support side is fixed with above-mentioned propelling movement cylinder, pushes cylinder Output shaft is connected with fetches and delivers bar, fetches and delivers bar and is perpendicular to rotation dish, and the output shaft of propelling movement cylinder shrinks and stretches out and can make respectively to fetch and deliver Bar lays respectively at the output of vibrating disk and the top of the workpiece lamp holder being positioned at lower rivet station, and the output shaft of lower air cylinder stretches out Support can be made to move down;When fetching and delivering bar and being positioned above the output of vibrating disk, the output shaft of lower air cylinder stretches out, and fetches and delivers the end of bar End withstands on the rivet of the output of vibrating disk, takes out rivet, and the output shaft of lower air cylinder shrinks;The output shaft pushing cylinder is stretched Going out, fetching and delivering the top that bar is positioned at the workpiece lamp holder of lower rivet station, the output shaft of lower air cylinder stretches out, and fetches and delivers the end rivet of bar In press-in workpiece lamp holder, the output shaft of lower air cylinder shrinks.
When being embodied as, fetching and delivering bar end is electromagnet assembly.When rivet to be taken, electromagnet assembly is energized, and just can inhale Taking rivet, when rivet to be taken off, electromagnet assembly power-off, rivet just departs from.
The pressure rivet mechanism of described pressure rivet station includes riveting cylinder, and riveting cylinder output shaft is connected with above-mentioned riveting Pressure head.
When being embodied as, the press mechanism of described aging station includes lower air cylinder, and lower air cylinder output shaft is connected with Fishplate bar, is arranged with above-mentioned lamp socket under connecting plate.
When being embodied as, the lower moving device of described station of having an injection is cylinder of having an injection, and has an injection device and cylinder output of having an injection Axle connects, and device of having an injection includes injector, is provided with several through holes being distributed uniformly and circumferentially, sets in through hole in injector Having pin, the output shaft of cylinder of having an injection stretches out drive device of having an injection and moves down, and the lamp holder of station of having an injection is positioned at injector, cylinder of having an injection The pin work in injector can be driven, compression of having an injection outside lamp holder.
When being embodied as, the mobile device of described down tube station includes mobile cylinder, and clamping device includes gripper cylinder, Rotating Pan Yuanzhoubianyuanchu and being arranged over gripper shoe, gripper shoe is provided with upper and lower air cylinders, gripper shoe is equipped with and can move up and down Guide pillar, upper and lower air cylinders output shaft by lift support plate be connected with guide pillar, guide pillar lower end is fixedly connected with slide rail, slide rail side Being provided with above-mentioned mobile cylinder, the output shaft of mobile cylinder is connected with above-mentioned gripper cylinder, and gripper cylinder can move on slide rail Dynamic, the output shaft end of gripper cylinder is connected with the clamping axle that circumference is provided with driving cog, and clamping shaft end, in screwing seat, revolves Tight seat is movably connected with two symmetrical roller gears by bearing pin, and two gears are mutual with the driving cog of clamp shaft respectively Engagement, two gears are connected to the retaining sleeve matching with workpiece lamp holder external form.
The invention has the beneficial effects as follows:The present invention can realize that the electricity-saving lamp of power test and the operation such as aging assembles stream automatically Waterline, and reduce production energy resource consumption and percent defective, improving product quality, automaticity is high, and the work reducing operative employee is strong Degree, has higher promotional value.
Brief description
With embodiment, invention is further illustrated below in conjunction with the accompanying drawings.
Fig. 1 is embodiment of the present invention structural arrangement schematic diagram;
Fig. 2 is embodiment of the present invention workpiece sensing detection station structure schematic diagram;
Fig. 3 is the structural representation that the embodiment of the present invention cuts seal wire station;
Fig. 4 is the structural representation of embodiment of the present invention pressure seal wire station;
Fig. 5 is the structural representation that the embodiment of the present invention twists lamp holder station;
Fig. 6 is the structural representation of the screwing mechanism that the embodiment of the present invention twists lamp holder station;
Fig. 7 is the structural representation of rivet station under the embodiment of the present invention;
Fig. 8 is the pressure rivet station structure schematic diagram of the embodiment of the present invention;
Fig. 9 is the side-looking structural representation of the aging station of the embodiment of the present invention;
Figure 10 be the aging station of the embodiment of the present invention a position front view structure schematic diagram;
Figure 11 is that the embodiment of the present invention is had an injection station structure schematic diagram;
Figure 12 is embodiment of the present invention down tube station structure schematic diagram.
In figure:1st, rotation dish the 2nd, upper circular disk rack the 3rd, receive base the 4th, lower disc frame the 5th, workpiece sensing detection station the 6th, cut The 7th, seal wire station presses seal wire station the 8th, to twist lamp holder station the 9th, lower rivet station the 10th, pressure rivet station the 11st, aging station the 12nd, The 52nd, station the 13rd, down tube station the 51st, light sensation emission sensor of having an injection receives sensor and the 61st, shears cylinder the 62nd, shear-blade 63rd, slide block the 64th, slide rail the 71st, compression cylinder the 72nd, pressing plate the 73rd, pressure head the 81st, lift cylinder the 82nd, top board the 83rd, clamping cylinder 84th, the 802nd, guide rod the 85th, lifter plate the 86th, electric rotating machine the 87th, driving belt the 88th, fixed plate the 89th, clamp shaft the 801st, pivoted housing presss from both sides The 804th, tight cylinder the 803rd, clamping rings screws seat the 805th, driving cog the 806th, roller gear the 807th, connecting rod the 91st, vibrating disk 92nd, the 93rd, lower air cylinder pushes cylinder the 94th, support and the 95th, fetches and delivers bar the 101st, riveting cylinder the 102nd, riveting head the 103rd, riveting plate 111st, the 121st, low-pressure area the 112nd, middle nip the 113rd, higher-pressure region the 114th, lower air cylinder the 115th, connecting plate the 116th, lamp socket has an injection cylinder 122nd, the 131st, injector the 123rd, transverse slat moves cylinder the 132nd, upper and lower air cylinders the 133rd, gripper shoe the 134th, guide pillar and the 135th, lifts support plate 136th, slide rail the 137th, retaining sleeve the 138th, gripper cylinder.
Detailed description of the invention
In Fig. 1 to 12, a kind of Multistation automatic assembling line for disc type energy-saving lamp, including circular disk rack, in circular disk rack Portion is equipped with rotating mechanism, and circular disk rack includes circular disk rack 2 and lower disc frame 4, and rotating mechanism is provided with rotation dish 1, rotation dish 1 Being positioned between circular disk rack 2 and lower disc frame 4, rotation dish 1 is positioned at the surface of lower disc frame 4 and its diameter than lower disc frame 4 Little, lower disc frame 4 is positioned at the surface of rotation dish 1 and its diameter is less than lower rotation dish 1, and upper circular disk rack 2 and lower disc frame 4 are main For fixing each station, it is ensured that each station normally works, rotating mechanism can take rotation dish 1 to and rotate, at rotation dish 1 circumferential edges Be provided with put workpiece receive base 3, rotation dish 1 rotates, and drives and receives the workpiece of base 3 and circumferentially carry, rotation dish 1 circle It is sequentially provided with workpiece sensing detection station at Zhou 5th, to cut seal wire station and the 6th, press seal wire station the 7th, stubborn lamp holder station the 8th, lower rivet station 9th, pressure rivet station the 10th, aging station the 11st, measured power station, have an injection station 12 and down tube station 13.
In Fig. 2, workpiece sensing detection station 5 includes light sensation emission sensor 51 and receives sensor 52, emission sensor 51, with on the lower disc frame 4 receiving two sides that sensor 52 is positioned at rotation dish 1 circumferential edges and upper circular disk rack 2, launch sensing Device 51 and reception sensor 52 are corresponding, and workpiece can pass through between emission sensor 51 and the transmitting line receiving sensor 52.If There is workpiece sensing detection station, it can be determined that at rotation dish 1 circumference, whether have workpiece by each station, without work Part, the transmission mechanism of relative stations avoids the need for work, to avoid empty action, reduces the energy resource consumption of streamline.
In Fig. 3, cutting seal wire station 6 and including shear, shear includes relative two shearing cylinder 61, cuts for two The output shaft cutting cylinder 61 is connected with corresponding shear-blade 62 by slide block 63, is provided with slide rail 64, slide block above slide block 63 63 can move on slide rail 64, and slide rail 64 is connected by support bar is fixing with lower disc frame 4.The output shaft of two shearing cylinders 61 Stretching out, two corresponding shear-blades 62 can be cutting off at the unnecessary seal wire in workpiece top cutting seal wire station.
In Fig. 4, pressure seal wire station 7 includes hold-down mechanism, and hold-down mechanism includes compression cylinder 71, compression cylinder 71 output shaft Being connected with pressing plate 72, pressing plate 72 is fixed with pressure head 73, is connected by pressing plate 72 and lower disc frame 4 is fixing, compression cylinder 71 defeated Shaft stretches out, and the seal wire on 73 workpiece tops of pressure head bends the sidepiece of workpiece lamp holder.
In Fig. 5 and Fig. 6, twisting lamp holder station 8 and including clamp system and rotating mechanism, clamp system clamps the lamp holder of workpiece, By rotating mechanism, the lamp holder of workpiece is screwed;Clamp system includes clamping cylinder 83, and rotating mechanism includes electric rotating machine 87, turns Being arranged over top board 82 at Moving plate 1 circumferential edges, top board 82 is fixed with lower disc frame 4 and upper circular disk rack 2 respectively by support bar Connect.Top board 82 is provided with lift cylinder 81, and lift cylinder 81 output shaft is connected with lifter plate 85, top board 82 and lifter plate 85 it Between be provided with guide rod 84, be connected with fixed plate 88 by connecting rod 807 immediately below lifter plate 85, lifter plate 85 has above-mentioned clamping Cylinder 83 and electric rotating machine 86, fixed plate 88 has and screws seat 804, and the output shaft end of clamping cylinder 83 is connected with on circumference Being provided with the clamp shaft 89 of driving cog 805, clamp shaft 89 passes through fixed plate 88, end in screwing seat 804, clamp shaft 89 with rotate Being respectively equipped with belt pulley between motor 86 rotating shaft, belt pulley is provided with driving belt 87;Screw seat 804 by bearing pin activity respectively Being connected with two symmetrical roller gears 806, two gears 806 engage each other with the driving cog 805 of clamp shaft 89 respectively, two It is connected to the pivoted housing 801 matching with workpiece lamp holder external form on gear 806.Twist lamp holder station and be provided with the fixing of fixing workpiece Device, fixing device includes fixing cylinder 802, and fixing cylinder 802 is connected by support bar is fixing with lower disc frame 4.Fixing gas Cylinder 802 is positioned at turning circumference edge side, and fixing cylinder 802 output shaft is connected with suitable with workpiece lamp holder by connector Clamping rings 803, clamping rings 803 is positioned at below pivoted housing 801.
When station is positioned at stubborn lamp holder man-hour, fixing cylinder 802 output shaft stretches out, and clamping rings set 803 is at workpiece lamp holder On circumference, play the effect of fixing workpiece lamp holder.Starting lift cylinder 81, lift cylinder 81 output shaft stretches out, under lifter plate 85 Fall, drive screws seat 804 and declines, and pivoted housing 801 drops to the position of workpiece lamp holder, and the output shaft of clamping cylinder 83 upwards shrinks, The driving cog 805 of clamp shaft 89 drives two gears 806 to rotate, and drives two pivoted housings 801 to hold simultaneously and waits on close fit workpieces to revolve Tight lamp holder, then electric rotating machine 87 works, and belt 87 drives clamp shaft 89 to rotate, and clamp shaft 89 drives pivoted housing 801 to rotate, real The now automatic rotation to workpiece lamp holder, after lamp holder screws, electric rotating machine 87 stops operating, and the output of clamping cylinder 83 is axially stretched Going out, driving cog 805 drives two gears 806 to rotate backward, and drives two pivoted housings 801 to depart from the lamp holder on workpiece, lifting simultaneously Cylinder 802 output shaft shrinks, and lifter plate 806 rises, and pivoted housing 801 rises, and the output shaft of fixing cylinder 802 shrinks, clamping rings Set 803 disengaging electricity-saving lamp workpiece, it is possible to electricity-saving lamp is passed to next procedure.
In Fig. 7, lower rivet station 9 includes rivet conveyer structure and rivet detent mechanism, and rivet conveyer structure includes conveying The vibrating disk 91 of rivet, vibrating disk 91 is placed the rivet suitable with workpiece, and the output of vibrating disk 91 is at rotation dish 1 circumference Edge side, rivet detent mechanism includes lower air cylinder 92 and pushes cylinder 93, and lower air cylinder 92 is solid by two support bars Determining connection to be separately fixed on lower disc frame 4 and upper circular disk rack 2, the output shaft of lower air cylinder 92 is connected with support 94, support 94 Side is fixed with above-mentioned propelling movement cylinder 93, and the output shaft of propelling movement cylinder 93 is connected with fetches and delivers bar 95, fetches and delivers bar 95 end for electricity Magnet assemblies, fetches and delivers bar 95 and is perpendicular to rotate, and the output shaft of propelling movement cylinder 93 shrinks and stretches out can be made to fetch and deliver bar 95 respectively respectively The output being positioned at vibrating disk 91 and the top of the workpiece lamp holder being positioned at lower rivet station 9, the output shaft of lower air cylinder 92 stretches out Support 94 can be made to move down;When fetching and delivering bar 95 and being positioned above the output of vibrating disk 91, the output shaft of lower air cylinder 92 stretches out, and takes The end sending bar 95 withstands on the rivet of the output of vibrating disk 91, and electromagnet assembly is energized, and just can draw rivet, takes out rivet, The output shaft of lower air cylinder 92 shrinks;The output shaft pushing cylinder 93 stretches out, and fetches and delivers bar 95 and is positioned at the workpiece lamp of lower rivet station The top of head, the output shaft of lower air cylinder 92 stretches out, and fetches and delivers in the end rivet press-in workpiece lamp holder of bar 95, and electromagnet assembly breaks Electricity, rivet just departs from, and the output shaft of lower air cylinder 92 shrinks.
In Fig. 8, pressure rivet station 10 includes pressure rivet mechanism, and pressure rivet mechanism includes riveting cylinder 101, riveting cylinder 101 output shafts are connected with riveting plate 103, and riveting plate 103 is fixedly connected with riveting head 102, and riveting plate 103 is fixed by support bar Being fastened on lower disc frame 4, the output shaft of riveting cylinder 101 stretches out, the rivet on 103 workpiece tops of riveting plate and lamp holder Rivet tightly.
In Fig. 9 and Figure 10, aging station 11 includes low-pressure area the 111st, middle nip 112 and higher-pressure region 113, is sequentially arranged in and turns On at Moving plate 1 circumference.Fig. 9 and Figure 10 is the structural principle schematic diagram of low-pressure area the 111st, middle nip 112 and higher-pressure region 113, low pressure District's the 111st, middle nip 112 and higher-pressure region 113 be respectively equipped with press mechanism, press mechanism includes lower air cylinder 114, lower air cylinder 114 are fixed on installing plate 117, and installing plate 117 is fastened on lower disc frame 4 by support bar is fixing, lower air cylinder 114 Output shaft is connected with connecting plate 115, is arranged with lamp socket 116 under connecting plate 115, and during work, lower air cylinder 114 output shaft exports, Lamp socket is overwhelmed on lamp holder, and workpiece is lighted aging.Embodiment of the present invention low-pressure area the 111st, middle nip 112 and higher-pressure region 113 are respectively Being provided with three, six and six lamp sockets 116, wherein last lamp socket 116 of higher-pressure region 113 carries out power test, work to workpiece Part passes through last lamp socket 116 of higher-pressure region 113, and 114 lamp sockets 116 of lower air cylinder overwhelm on workpiece lamp holder, after workpiece is lighted Measured power;The present invention is incorporated in aging station and measured power station on one station, simplifies device structure.
In Figure 11, station 12 of having an injection includes lower moving device, and lower moving device has device of having an injection, and workpiece is by work of having an injection Position, presses, under lower moving device, device of having an injection.Have an injection station 12 in the prior art, relatively common, be not described in detail.Lower moving device For cylinder 121 of having an injection, cylinder 121 of having an injection is fixed on transverse slat 123, transverse slat 123 by two support bars be respectively fixedly connected with under On circular disk rack 4 and upper circular disk rack 2, having an injection device and being connected with cylinder 121 output shaft of having an injection, device of having an injection includes injector 122, beats Being provided with several through holes being distributed uniformly and circumferentially in syringe 122, being provided with pin in through hole, the output shaft of cylinder of having an injection stretches out Drive device of having an injection moves down, and the lamp holder of station of having an injection is positioned at injector 121, in cylinder 121 of having an injection can drive injector 122 Pin work, compression of having an injection outside lamp holder.
In Figure 12, in conjunction with Fig. 5 and Fig. 6, down tube station 13 includes clamping device and mobile device, gripping apparatus grips work Part, mobile device moves to next procedure workpiece, it is achieved down tube.Mobile device includes mobile cylinder 131, and clamping device includes Gripper cylinder, is arranged over gripper shoe 133 at rotation dish 1 circumference, gripper shoe 133 is provided with upper and lower air cylinders 132, gripper shoe 133 On be equipped with the guide pillar 134 that can move up and down, upper and lower air cylinders 132 output shaft by lift support plate 135 be connected with guide pillar 134, Guide pillar 134 lower end is fixedly connected with slide rail 136, and slide rail 136 side is provided with above-mentioned mobile cylinder 131, moves the defeated of cylinder 131 Shaft is connected with above-mentioned gripper cylinder 134, and gripper cylinder 134 can move on slide rail 136, the output shaft of gripper cylinder 138 End is connected with the clamping axle that circumference is provided with driving cog, and clamping shaft end, in screwing seat, screws seat by bearing pin respectively Being connected with two symmetrical roller gears, two gears engage each other with the driving cog of clamp shaft respectively, on two gears It is connected to the retaining sleeve 137 matching with workpiece lamp holder external form.
The clamp structure of gripper cylinder 134 bottom and principle are identical with the retained part twisting lamp holder work, with specific reference to Fig. 5 and Fig. 6, retaining sleeve 137 is identical with pivoted housing 801 structure, is described according to the structure of Fig. 5 and Fig. 6 in this part.When workpiece is had an injection Completing, entering down tube station 13, retaining sleeve 137 is positioned at workpiece top, and upper and lower air cylinders 132 output shaft stretches out, slide rail 136 and lifting Support plate 135 declines, and drives gripper cylinder 138 to decline, and retaining sleeve 137 drops to the position of workpiece lamp holder, gripper cylinder 138 defeated Shaft upwards shrinks, the lamp holder of clamping workpiece;Upper and lower air cylinders 132 output shaft shrinks, and workpiece moves, mobile 131 workpiece of cylinder Taking output seat to, the output of gripper cylinder 138 is axially extended, and driving cog 805 drives two gears 806 to rotate backward, simultaneously Retaining sleeve 137 is driven to depart from the lamp holder on workpiece, it is possible to electricity-saving lamp to be passed to next procedure, it is achieved down tube.
At pressure rivet station with to have an injection between station be to have aging station, measured power station, aging station has simultaneously Trying bright function, electricity-saving lamp must not move to aging and measured power region and carry out manual operation, substantially increases production efficiency.Separately Outer when defective work occur in aging station, measured power station, teaching process work, and underproof joint can be come by warning Can lamp by station of having an injection, station of having an injection does not works, and operative employee can take off underproof electricity-saving lamp, due to not over beating Pin, operative employee can carry out joining of process of doing over again, minimizing defective work, and some defective works according to underproof concrete condition Part also can re-use, and reduces product cost, decreases energy expenditure, and improves the qualification rate of final products.
Finally it is pointed out that above example is only the more representational example of the present invention.It is clear that the invention is not restricted to Above-described embodiment, can also have many deformation.Every any letter above example made according to the technical spirit of the present invention Single modification, equivalent variations and modification, be all considered as belonging to protection scope of the present invention.

Claims (10)

1. a Multistation automatic assembling line for disc type energy-saving lamp, including circular disk rack, the middle part of circular disk rack is equipped with rotation Mechanism, rotating mechanism is provided with rotation dish, and rotating mechanism can drive turn disc, it is characterized in that rotating Pan Yuanzhoubianyuanchu sets Have that puts workpiece to receive base, turn disc, drive and receive the workpiece of base and circumferentially carry, rotate Pan Yuanzhouchu and set There is workpiece sensing detection station, cut seal wire station, pressure seal wire station, twist lamp holder station, lower rivet station, pressure rivet station, old Chemical industry position, measured power station, have an injection station and down tube station;
Described workpiece sensing detection station includes workpiece sensor, and sensor is positioned at the side of rotation dish circumferential edges, workpiece By workpiece sensing detection station, the signal of sensor sensing is transported to next procedure;
Described seal wire station of cutting includes shear, and shear can shear the unnecessary seal wire in the workpiece top of this station;
Described pressure seal wire station includes hold-down mechanism, and hold-down mechanism is provided with presses under pressure head, hold-down mechanism, and pressure head is on workpiece The seal wire in portion bends the sidepiece of workpiece lamp holder;
Described stubborn lamp holder station includes clamp system and rotating mechanism, the lamp holder of clamp system clamping workpiece, passes through whirler Structure screws the lamp holder of workpiece;
Described lower rivet station includes rivet conveyer structure and rivet detent mechanism, and rivet conveyer structure is placed and workpiece phase The rivet of adaptation, rivet detent mechanism is seated in rivet above workpiece, and is pressed in workpiece lamp holder;
Described pressure rivet station includes pressure rivet mechanism, and pressure rivet mechanism is provided with riveting head, presses under rivet mechanism, riveting head The rivet on workpiece top is riveted tightly with lamp holder;
Described aging station includes low-pressure area, middle nip and higher-pressure region, is sequentially arranged on rotation dish circumferential edges, aging work Position is arranged with the lamp socket suitable with workpiece lamp holder and presses down the press mechanism of lamp socket, and workpiece passes through aging station, press mechanism Lamp socket is overwhelmed on lamp holder, and workpiece is lighted aging;
Described measured power station includes the lamp socket suitable with workpiece lamp holder and presses down the press mechanism of lamp socket, and workpiece passes through Measured power work, press mechanism overwhelms lamp socket on lamp holder, and rear measured power lighted by workpiece;
Described station of having an injection includes lower moving device, and lower moving device has device of having an injection, and workpiece, by station of having an injection, moves down dress Putting down and pressing device of having an injection, device of having an injection is compression of having an injection outside lamp holder;
Described down tube station includes clamping device and mobile device, gripping apparatus grips workpiece, and mobile device moves workpiece To next procedure, it is achieved down tube.
2. a kind of Multistation automatic assembling line for disc type energy-saving lamp according to claim 1, is characterized in that aging work Last lamp socket of the press mechanism of position is the measured power lamp socket of measured power station.
3. a kind of Multistation automatic assembling line for disc type energy-saving lamp according to claim 1 and 2, is characterized in that described The shear cutting seal wire station include relative two shearing cylinder, two shearing cylinders output shafts be connected with corresponding Shear-blade, two shearing cylinders output shafts stretch out, two corresponding shear-blades can be in the work cutting seal wire station The unnecessary seal wire in part top is cut off.
4. a kind of Multistation automatic assembling line for disc type energy-saving lamp according to claim 1 and 2, is characterized in that described The hold-down mechanism of pressure seal wire station includes compression cylinder, and compression cylinder output shaft is connected with above-mentioned pressure head.
5. a kind of Multistation automatic assembling line for disc type energy-saving lamp according to claim 1 and 2, is characterized in that described The clamp system of stubborn lamp holder station include clamping cylinder, rotating mechanism includes electric rotating machine, at rotation dish circumferential edges above Being provided with top board, top board is provided with lift cylinder, and lift cylinder output shaft is connected with lifter plate, immediately below lifter plate by connecting rod even Being connected to fixed plate, lifter plate has above-mentioned clamping cylinder and electric rotating machine, and fixed plate has and screws seat, clamping cylinder Output shaft end is connected with the clamp shaft that circumference is provided with driving cog, and clamp shaft passes through fixed plate, and end, in screwing seat, clamps Being respectively equipped with belt pulley between axle and electric rotating machine rotating shaft, belt pulley is provided with driving belt;Screw seat to be lived respectively by bearing pin Being dynamically connected has two symmetrical roller gears, and two gears engage each other with the driving cog of clamp shaft respectively, and two gears divide It is not connected with the pivoted housing matching with workpiece lamp holder external form.
6. a kind of Multistation automatic assembling line for disc type energy-saving lamp according to claim 5, is characterized in that twisting lamp holder Station is provided with the fixing device of fixing workpiece, and fixing device includes fixing cylinder, and fixing cylinder is positioned at rotation dish circumference side, Gu Determining cylinder output shaft and being connected with the clamping rings suitable with workpiece lamp holder by connector, clamping rings is positioned at below pivoted housing.
7. a kind of Multistation automatic assembling line for disc type energy-saving lamp according to claim 1 and 2, is characterized in that described The rivet conveyer structure of lower rivet station includes the vibrating disk of conveying rivet, and the output of vibrating disk is rotating Pan Yuanzhoubianyuanchu Side, rivet detent mechanism includes lower air cylinder and pushes cylinder, and lower air cylinder is fixed on circular disk rack, the output of lower air cylinder Axle is connected with support, and support side is fixed with above-mentioned propelling movement cylinder, and the output shaft of propelling movement cylinder is connected with fetches and delivers bar, fetches and delivers bar Be perpendicular to rotation dish, push the output shaft of cylinder shrink and stretch out can make respectively to fetch and deliver bar lay respectively at vibrating disk output and Being positioned at the top of the workpiece lamp holder of lower rivet station, the output shaft of lower air cylinder stretches out can make support move down;It is positioned at when fetching and delivering bar When above the output of vibrating disk, the output shaft of lower air cylinder stretches out, and fetches and delivers the riveting that the end of bar withstands on the output of vibrating disk Nail, takes out rivet, and the output shaft of lower air cylinder shrinks;The output shaft pushing cylinder stretches out, and fetches and delivers bar and is positioned at lower rivet station The top of workpiece lamp holder, the output shaft of lower air cylinder stretches out, and fetches and delivers in the end rivet press-in workpiece lamp holder of bar, lower air cylinder Output shaft shrinks.
8. a kind of Multistation automatic assembling line for disc type energy-saving lamp according to claim 1 and 2, is characterized in that described The press mechanism of aging station includes lower air cylinder, lower air cylinder output shaft be connected be arranged with under connecting plate, connecting plate above-mentioned Lamp socket.
9. a kind of Multistation automatic assembling line for disc type energy-saving lamp according to claim 1 and 2, is characterized in that described The lower moving device of station of having an injection be cylinder of having an injection, have an injection device and be connected with cylinder output shaft of having an injection, device of having an injection includes having an injection Cylinder, is provided with several through holes being distributed uniformly and circumferentially, is provided with pin in through hole in injector, the output shaft of cylinder of having an injection is stretched Going out drive device of having an injection to move down, the lamp holder of station of having an injection is positioned at injector, cylinder of having an injection can drive injector in pin work Make, compression of having an injection outside lamp holder.
10. a kind of Multistation automatic assembling line for disc type energy-saving lamp according to claim 1 and 2, is characterized in that institute The mobile device of the down tube station stated includes mobile cylinder, and clamping device includes gripper cylinder, at rotation dish circumferential edges above Being provided with gripper shoe, gripper shoe is provided with upper and lower air cylinders, and gripper shoe is equipped with the guide pillar that can move up and down, upper and lower air cylinders output shaft Being connected with guide pillar by lifting support plate, guide pillar lower end is fixedly connected with slide rail, and slide rail side is provided with above-mentioned mobile cylinder, moves The output shaft of dynamic air cylinder is connected with above-mentioned gripper cylinder, and gripper cylinder can move on slide rail, the output shaft end of gripper cylinder End is connected with the clamping axle that circumference is provided with driving cog, and clamping shaft end, in screwing seat, screws seat by bearing pin activity respectively Being connected with two symmetrical roller gears, two gears engage each other with the driving cog of clamp shaft respectively, on two gears respectively It is connected with the retaining sleeve matching with workpiece lamp holder external form.
CN201610910730.4A 2016-10-19 2016-10-19 A kind of Multistation automatic assembling line for disc type energy-saving lamp Active CN106449334B (en)

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CN108332078A (en) * 2018-03-09 2018-07-27 海宁市冬平照明电器厂 A kind of preparation method of mosquito dispersing LED light
CN111185761A (en) * 2020-04-13 2020-05-22 新乡创想自动化科技有限公司 Energy-saving lamp assembling process

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