CN106440942A - 一种陶瓷背板复合材料防弹板的方案及复合工艺 - Google Patents

一种陶瓷背板复合材料防弹板的方案及复合工艺 Download PDF

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CN106440942A
CN106440942A CN201610773601.5A CN201610773601A CN106440942A CN 106440942 A CN106440942 A CN 106440942A CN 201610773601 A CN201610773601 A CN 201610773601A CN 106440942 A CN106440942 A CN 106440942A
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张国军
方宁象
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Zhejiang Li Tai Composite Ltd Co
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    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
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    • B32B2262/0269—Aromatic polyamide fibres
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B2262/10—Inorganic fibres
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    • B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
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    • B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/12—Pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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Abstract

本发明公开了一种陶瓷背板复合材料防弹板的方案及复合工艺：(1)将陶瓷整板用酒精或者丙酮清洗干净；（2）在陶瓷板的迎弹面涂胶或者覆盖一层胶膜；（3）在胶面上覆盖1‑5层纤维织物作为止裂层，纤维织物的材料为玻纤、芳纶、超高分子量聚乙烯、碳纤维等；（4）在陶瓷板的背面涂胶或者覆盖一层胶膜；（5）将一定层数的芳纶纤维布或者超高分子量聚乙烯纤维的UD布叠放在胶面上；（6）将上述材料整体装入真空袋并抽真空至‑0.1Mpa进行真空包装；（7）将上述材料放入等静压机中，加热油温到120~150℃，同时加压到1‑200MPa，并保温保压3分钟‑3小时；（8）保温结束后，进行保压降温；（9）降温至50℃以下时，缓慢卸去炉体内压力；（10）取出产品，并进行相应表面处理。

Description

一种陶瓷背板复合材料防弹板的方案及复合工艺
技术领域
本发明属于防弹板的制备领域，特别涉及一种陶瓷背板复合材料防弹板的方案及复合工艺。
背景技术
由于传统复合工艺受陶瓷板与背板形状复杂程度的影响较大，当复合形状复杂的多曲面的防弹板时，由于加压受力不均匀，导致陶瓷板不能很均匀的与背板贴合，从而降低防弹性能，为了改变这种情况，本专利采用一种温等静压整板复合工艺，以陶瓷整板为依托，使背板组成材料（一定层数的芳纶纤维布或者超高分子量聚乙烯纤维的UD布）与复合过程同时完成，既使陶瓷与背板均匀全面贴合，又提高了效率，增加了防弹板的防弹性能。
发明内容
本发明针对现有技术存在的缺陷，目的在于提供一种新的陶瓷+背板复合材料防弹板及复合工艺，提高复合效率和防弹性能。
本发明的目的可以通过以下技术方案实现：
一种整板复合工艺，其特征在于其步骤如下：
（1）将陶瓷整板用酒精或者丙酮清洗干净；
（2）在陶瓷板的迎弹面涂胶或者覆盖一层胶膜；
（3）在胶面上覆盖1-5层纤维织物作为止裂层，纤维织物的材料为玻纤、芳纶、超高分子量聚乙烯、碳纤维等；
（4）在陶瓷板的背面涂胶或者覆盖一层胶膜；
（5）将一定层数的芳纶纤维布或者超高分子量聚乙烯纤维的UD布叠放在胶面上 ；
（6）将上述材料整体装入真空袋并抽真空至-0.1Mpa进行真空包装；
（7）将上述材料放入等静压机中，加热油温到120~150℃，同时加压到1-200MPa，并保温保压3分钟-3小时；
（8）保温结束后，进行保压降温；
（9）降温至50℃以下时，缓慢卸去炉体内压力；
（10）取出产品，并进行相应表面处理。
附图说明
附图为本发明防弹板的工作原理图。
具体实施方式
实施例1：
一种碳化硅陶瓷+PE背板复合材料防弹板的方案及复合工艺，其特征在于其步骤如下：
（1）将碳化硅陶瓷整板用丙酮清洗干净；
（2）在碳化硅陶瓷整板的迎弹面涂一层胶；
（3）在胶面上覆盖1层碳纤维机制布作为止裂层；
（4）在碳化硅陶瓷整板的背面覆盖一层胶膜；
（5）将一定层数的超高分子量聚乙烯纤维的UD布叠放在胶面上 ；
（6）将上述材料整体装入真空袋并抽真空至-0.1Mpa进行真空包装；
（7）将上述材料放入等静压机中，加热油温到120~150℃，同时加压到1-200MPa，并保温保压3分钟-3小时；
（8）保温结束后，进行保压降温；
（9）降温至50℃以下时，缓慢卸去炉体内压力；
（10）取出产品，并进行相应表面处理。
结果：相比于传统工艺，本发明碳化硅陶瓷+PE背板复合材料防弹板的防弹性能（V50值）提升10%。
实施例2：
一种氧化铝陶瓷+背板复合材料防弹板的方案及复合工艺，其特征在于其步骤如下：
（1）将氧化铝陶瓷整板用酒精清洗干净；
（2）在氧化铝陶瓷整板的迎弹面覆盖一层胶膜；
（3）在胶面上覆盖3层超高分子量聚乙烯纤维的UD布作为止裂层；
（4）在氧化铝陶瓷整板的背面涂一层胶；
（5）将一定层数的芳纶机制布叠放在胶面上 ；
（6）将上述材料整体装入真空袋并抽真空至-0.1Mpa进行真空包装；
（7）将上述材料放入等静压机中，加热油温到120~150℃，同时加压到1-200MPa，并保温保压3分钟-3小时；
（8）保温结束后，进行保压降温；
（9）降温至50℃以下时，缓慢卸去炉体内压力；
（10）取出产品，并进行相应表面处理。
结果：相比于传统工艺，本发明氧化铝陶瓷+芳纶背板复合材料防弹板的防弹性能（V50值）提升15%。
可见，本发明提供了一种新的复合工艺，提高了复合效率和防弹性能。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (5)

1.一种陶瓷背板复合材料防弹板复合方法，其特征在于其步骤如下：
（1）将陶瓷整板用酒精或者丙酮清洗干净；
（2）在陶瓷板的迎弹面涂胶或者覆盖一层胶膜；
（3）在胶面上覆盖1-5层纤维织物作为止裂层，纤维织物的材料为玻纤、芳纶、超高分子量聚乙烯、碳纤维等；
（4）在陶瓷板的背面涂胶或者覆盖一层胶膜；
（5）将一定层数的芳纶纤维布或者超高分子量聚乙烯纤维的UD布叠放在胶面上 ；
（6）将上述材料整体装入真空袋并抽真空至-0.1Mpa进行真空包装；
（7）将上述材料放入等静压机中，加热油温到120~150℃，同时加压到1-200MPa，并保温保压3分钟-3小时；
（8）保温结束后，进行保压降温；
（9）降温至50℃以下时，缓慢卸去炉体内压力；
（10）取出产品，并进行相应表面处理。
2.权利要求1所述的整板复合方法，其特征在于：
所述陶瓷整板采用碳化硅、碳化硼、氧化铝等陶瓷材料；背板材料采用芳纶或者超高分子量聚乙烯；止裂层纤维织物的材料为玻纤、芳纶、超高分子量聚乙烯、碳纤维等。
3.权利要求1所述的整板复合方法，其特征在于：
步骤（7）为：加热油温到120~150℃，同时加压到1-200MPa，并保温保压3分钟-3小时。
4.权利要求1所述的整板复合方法，其特征在于：
步骤（8）为：保温结束后，进行保压降温。
5.权利要求1-4任一项所述的整板复合方法制备得到的复合板。
CN201610773601.5A 2016-08-31 2016-08-31 一种陶瓷背板复合材料防弹板的方案及复合工艺 Pending CN106440942A (zh)

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CN108673962A (zh) * 2018-03-13 2018-10-19 华侨大学 止裂型材
CN108749043A (zh) * 2018-06-07 2018-11-06 西安交通大学 一种轻质封装复合装甲及其制造工艺
CN109774261A (zh) * 2019-02-28 2019-05-21 广东新秀新材料股份有限公司 视觉效果材料、其制备方法及应用
CN109981847A (zh) * 2019-03-26 2019-07-05 Oppo广东移动通信有限公司 电子设备、玻璃盖板及其制造方法
CN111678382A (zh) * 2020-05-06 2020-09-18 吉林大学 一种轻量化抗冲击的仿生防弹插板
CN112066805A (zh) * 2020-09-11 2020-12-11 北京理工大学 一种轻量化纤维/陶瓷基复合防弹结构
CN112254581A (zh) * 2020-09-21 2021-01-22 际华集团股份有限公司系统工程中心 带有吸热层的防弹插板及其制作方法
CN112254580A (zh) * 2020-09-21 2021-01-22 际华集团股份有限公司系统工程中心 带有包边结构的防弹插板及其制作方法
CN112937006A (zh) * 2021-04-02 2021-06-11 江苏厚生新能源科技有限公司 一种基于高强度聚乙烯微孔膜的多层复合耐冲击板材及其制备方法
CN113442362A (zh) * 2021-06-18 2021-09-28 澳蓝（福建）实业有限公司 一种高分子间接蒸发芯体的加工方法
CN114216372A (zh) * 2021-11-23 2022-03-22 中航装甲科技有限公司 一种石墨烯复合防弹板及其制备方法

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