CN106438530A - Orchard straw mulching machine hydraulic system - Google Patents
Orchard straw mulching machine hydraulic system Download PDFInfo
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- CN106438530A CN106438530A CN201610975674.2A CN201610975674A CN106438530A CN 106438530 A CN106438530 A CN 106438530A CN 201610975674 A CN201610975674 A CN 201610975674A CN 106438530 A CN106438530 A CN 106438530A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D82/00—Crop conditioners, i.e. machines for crushing or bruising stalks
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
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Abstract
本发明公开一种果园秸秆覆盖机液压系统,属于果园机械液压驱动技术领域。由主油路、驱动油路和升降油路三部分组成;主油路包括液压油箱、过滤器、油泵和溢流阀;驱动油路包括三位四通手动换向阀Ⅰ、三位四通手动换向阀Ⅱ、单向节流阀Ⅰ、单向节流阀Ⅱ、下料辊液压马达和覆土机构液压马达;升降油路包括液压倾翻油缸Ⅰ、液压倾翻油缸Ⅱ、液压升降油缸Ⅰ、液压升降油缸Ⅱ、三位四通手动换向阀Ⅲ、三位四通手动换向阀Ⅳ和液压油箱。该系统能够实现果园秸秆覆盖机秸秆料箱的倾翻、秸秆等物料自动卸料、秸秆覆盖、覆土机构升降、土壤提升和匀土覆盖作业。
The invention discloses a hydraulic system of an orchard straw covering machine, which belongs to the technical field of orchard machinery hydraulic drive. It consists of three parts: main oil circuit, driving oil circuit and lifting oil circuit; the main oil circuit includes hydraulic oil tank, filter, oil pump and overflow valve; the driving oil circuit includes three-position four-way manual reversing valve I, three-position four-way Manual reversing valve Ⅱ, one-way throttle valve Ⅰ, one-way throttle valve Ⅱ, hydraulic motor of unloading roller and hydraulic motor of covering mechanism; lifting oil circuit includes hydraulic tilting cylinder Ⅰ, hydraulic tilting cylinder Ⅱ, hydraulic lifting cylinder Ⅰ. Hydraulic lift cylinder Ⅱ, three-position four-way manual reversing valve III, three-position four-way manual reversing valve IV and hydraulic oil tank. The system can realize the tilting of the straw material box of the orchard straw mulching machine, automatic unloading of straw and other materials, straw covering, lifting of the covering mechanism, soil lifting and uniform soil covering operations.
Description
技术领域technical field
本发明公开一种果园秸秆覆盖机液压系统,属于果园机械装备领域,特别涉及果园机械装备液压系统领域。The invention discloses a hydraulic system for an orchard straw covering machine, which belongs to the field of orchard machinery equipment, and particularly relates to the field of hydraulic system of orchard machinery equipment.
背景技术Background technique
随着我国农业产业结构的调整,果业规模迅猛发展,苹果、梨、桃、葡萄、柑橘等种植面积均已达到全球第一,我国已成为果业大国。果园秸秆覆盖技术是针对果园土层薄、肥力低、水分条件差、土壤裸露面积大而采取的土壤管理技术。将适量的作物秸秆等覆盖在果树周围裸露的土壤上,它具有保墒、节水、提高土壤有机质含量、抑草、保温、免耕、省工和防止土壤流失等多种效应,能改善土壤生态微环境,养根壮树,促进树体生长发育,进而提高产量和改善品质。With the adjustment of my country's agricultural industrial structure, the scale of the fruit industry has developed rapidly. The planting area of apples, pears, peaches, grapes, and citrus has reached the first place in the world. my country has become a big country in the fruit industry. Orchard straw mulching technology is a soil management technology adopted for orchards with thin soil layer, low fertility, poor water conditions and large bare soil area. Covering the bare soil around the fruit trees with an appropriate amount of crop straw, etc., it has multiple effects such as moisture conservation, water saving, improvement of soil organic matter content, weed suppression, heat preservation, no-tillage, labor saving and prevention of soil loss, and can improve soil ecology Microenvironment, root and tree growth, promote tree growth and development, thereby increasing yield and improving quality.
近年来,果园秸秆技术在我国被大力推广,但是由于现有的果园秸秆覆盖技术工艺简陋,需要人工作业,费工费时,另外果农担心干燥季节果园火灾,导致果农积极性低,推广面积较小,收效甚微。随着水果矮化技术,特别是矮砧苹果集约化栽培技术等先进技术在我国的推广,果园行间宽敞,树形规范,将为果园覆盖作业的机械化提供了便利。In recent years, orchard straw technology has been vigorously promoted in my country. However, the existing orchard straw mulching technology is simple and requires manual work, which is labor-intensive and time-consuming. In addition, fruit farmers are worried about orchard fires in dry seasons, resulting in low enthusiasm for fruit farmers and a small promotion area. ,With little success. With the promotion of fruit dwarfing technology, especially the intensive cultivation technology of dwarf apples in my country, the orchard has spacious rows and standardized tree shapes, which will facilitate the mechanization of orchard covering operations.
随着果园秸秆覆盖作业机械研究的深入,一系列技术果园秸秆覆盖机技术应用而生,这些技术解决了现有的果园秸秆覆盖技术方法简陋、费工费时的问题,降低了作业成本,提高了果业产量和效益,促进了秸秆覆盖技术在果园中的应用。但现有果园秸秆覆盖机的作业机具多采用悬挂式方案进行布,配套动力为柴油发动机,一般安装于车辆前方,若采用机械传动为作业机构提供动力,传动链复杂且传动距离较长,传动效率低。With the deepening of the research on orchard straw mulching operation machinery, a series of technical orchard straw mulching machine technologies have been applied. These technologies have solved the problems of the existing orchard straw mulching techniques that are simple, labor-intensive and time-consuming, and have reduced operating costs and improved productivity. Fruit production and benefits have promoted the application of straw mulching technology in orchards. However, most of the operating tools of the existing orchard straw mulching machines adopt the suspension type scheme, and the supporting power is a diesel engine, which is generally installed in front of the vehicle. If a mechanical transmission is used to provide power for the operating mechanism, the transmission chain is complicated and the transmission distance is long. low efficiency.
本发明公开的一种果园秸秆覆盖机液压系统,采用液压马达作为动力源驱动果园秸秆覆盖机下料辊和覆土机构工作,采用液压油缸调整秸秆料箱20和悬挂布置的覆土机构高度。为覆盖机作业机构输出充足稳定的动力,转速可调、传动效率高,且极大简化了传动结构,增加了果园秸秆覆盖机的可控性,提高了作业质量。A hydraulic system of an orchard straw mulching machine disclosed by the present invention uses a hydraulic motor as a power source to drive the unloading roller and the soil covering mechanism of the orchard straw mulching machine to work, and uses a hydraulic cylinder to adjust the height of the straw material box 20 and the suspended soil covering mechanism. It outputs sufficient and stable power for the operating mechanism of the mulching machine, with adjustable speed and high transmission efficiency, and greatly simplifies the transmission structure, increases the controllability of the orchard straw mulching machine, and improves the operation quality.
发明内容Contents of the invention
本发明的目的:公开一种果园秸秆覆盖机液压系统能够简化果园秸秆覆盖机传动结构,传动稳定、转速可调,提高果园秸秆覆盖机的作业效率和使用性能,为果园秸秆覆盖机的广泛推广提供便利。The purpose of the present invention: to disclose a hydraulic system of an orchard straw mulching machine, which can simplify the transmission structure of the orchard straw mulching machine, have stable transmission, and adjustable speed, improve the operating efficiency and performance of the orchard straw mulching machine, and provide a wide promotion for the orchard straw mulching machine Provide convenience.
本发明解决的技术问题:如何为果园秸秆覆盖及机提供动力、简化传动结构并提其高传动效率和稳定性。The technical problem to be solved by the invention is: how to provide power for orchard straw covering and machine, simplify the transmission structure and improve its transmission efficiency and stability.
为了解决本发明要解决的技术问题,本发明给出了以下技术方案:In order to solve the technical problem to be solved in the present invention, the present invention provides the following technical solutions:
一种果园秸秆覆盖机液压系统,其特征在于,包括主油路17、驱动油路18和升降油路19;所述的主油路17包括液压油箱16过滤器1、油泵2和溢流阀3;所述的驱动油路18包括三位四通手动换向阀Ⅰ4、三位四通手动换向阀Ⅱ5、单向节流阀Ⅰ6、单向节流阀 Ⅱ7、下料辊液压马达8和覆土机构液压马达9;所述的升降油路19包括两对单杆单作用液压缸,即液压倾翻油缸Ⅰ10与液压倾翻油缸Ⅱ11、液压升降油缸Ⅰ12与液压升降油缸Ⅱ13,三位四通手动换向阀Ⅲ14、三位四通手动换向阀Ⅳ15和液压油箱16,其中液压倾翻油缸Ⅰ10、液压倾翻油缸Ⅱ11、液压升降油缸Ⅰ12、液压升降油缸Ⅱ均为伸缩式液压缸。A hydraulic system for an orchard straw mulching machine, characterized in that it includes a main oil circuit 17, a driving oil circuit 18 and a lifting oil circuit 19; the main oil circuit 17 includes a hydraulic oil tank 16, a filter 1, an oil pump 2 and an overflow valve 3. The drive oil circuit 18 includes the three-position four-way manual reversing valve I4, the three-position four-way manual reversing valve II5, the one-way throttle valve I6, the one-way throttle valve II7, and the unloading roller hydraulic motor 8 and the hydraulic motor 9 of the soil-covering mechanism; the lifting oil circuit 19 includes two pairs of single-rod single-acting hydraulic cylinders, namely hydraulic tilting cylinder I10 and hydraulic tilting cylinder II11, hydraulic lifting cylinder I12 and hydraulic lifting cylinder II13, three-position four Through manual reversing valve III14, three-position four-way manual reversing valve IV15 and hydraulic oil tank 16, hydraulic tilting cylinder I10, hydraulic tilting cylinder II11, hydraulic lifting cylinder I12 and hydraulic lifting cylinder II are telescopic hydraulic cylinders.
液压倾翻油缸Ⅰ10、液压倾翻油缸Ⅱ11安装于车架22上,其上、下分别与秸秆料箱20和车架22铰接,其活动行程能保证秸秆料箱20向后倾翻不小于45°。The hydraulic tilting cylinder Ⅰ10 and the hydraulic tilting cylinder Ⅱ11 are installed on the frame 22, and their upper and lower sides are respectively hinged with the straw material box 20 and the vehicle frame 22. °.
液压升降油缸Ⅰ12和液压升降油缸Ⅱ13分别置于履带车23两侧的车架22上,沿履带车23前后方向水平固定安装,两者的伸缩长度和安装位置要保证覆土机构21升降时,其两端始终保持水平状态;所述的主油路17中的液压油箱16位于车身前部,液压油箱16之后设置过滤器1,在主油路17上设置溢流阀3。The hydraulic lift cylinder I12 and the hydraulic lift cylinder II13 are respectively placed on the frame 22 on both sides of the crawler vehicle 23, and are fixed and installed horizontally along the front and rear directions of the crawler vehicle 23. Both ends are always kept horizontal; the hydraulic oil tank 16 in the main oil circuit 17 is located at the front of the vehicle body, a filter 1 is arranged behind the hydraulic oil tank 16 , and an overflow valve 3 is arranged on the main oil circuit 17 .
所述的下料辊液压马达8和覆土机构液压马达9为并联布置,下料辊液压马达8安装于秸秆料箱20后部下方的车架22上,覆土机构液压马达9安装于覆土机构21的机架上。The hydraulic motor 8 of the unloading roller and the hydraulic motor 9 of the covering mechanism are arranged in parallel, the hydraulic motor 8 of the unloading roller is installed on the frame 22 under the rear part of the straw bin 20, and the hydraulic motor 9 of the covering mechanism is installed on the covering mechanism 21 on the rack.
一种果园秸秆覆盖机液压系统,其特征在于,所述的油泵2输出的液压油经过三位四通手动换向阀Ⅱ5输入下料辊液压马达8,驱动下料辊液压马达8工作,从而为覆盖机下料辊提供动力;所述的三位四通手动换向阀Ⅱ5与下料辊液压马达8之间设置单向节流阀Ⅱ7以调节下料辊液压马达8的工作速度。A hydraulic system for an orchard straw mulching machine, characterized in that the hydraulic oil output by the oil pump 2 is input to the hydraulic motor 8 of the lower material roller through the three-position four-way manual reversing valve II5, and drives the hydraulic motor 8 of the lower material roller to work, thereby Provide power for the blanking roller of the covering machine; a one-way throttle valve II7 is set between the three-position four-way manual reversing valve II5 and the hydraulic motor 8 of the blanking roller to adjust the working speed of the hydraulic motor 8 of the blanking roller.
所述的 油泵2输出的液压油经过三位四通手动换向阀Ⅰ4和单向节流阀Ⅰ6输入覆土机构液压马达9,驱动覆土机构液压马达9工作,从而为覆盖机覆土机构提供动力;所述的三位四通手动换向阀Ⅰ4和覆土机构液压马达9之间设置单向节流阀Ⅰ6以调节覆土机构液压马达9工作速度。The hydraulic oil output by the oil pump 2 is input to the hydraulic motor 9 of the soil covering mechanism through the three-position four-way manual reversing valve I4 and the one-way throttle valve I6, and drives the hydraulic motor 9 of the soil covering mechanism to work, thereby providing power for the soil covering mechanism of the covering machine; A one-way throttle valve I6 is set between the three-position four-way manual reversing valve I4 and the hydraulic motor 9 of the soil-covering mechanism to adjust the working speed of the hydraulic motor 9 of the soil-covering mechanism.
所述的单向节流阀Ⅰ6和单向节流阀 Ⅱ7为流量控制阀,分别通过调节流量控制下料辊液压马达8和覆土机构液压马达9的转速,从而控制秸秆料箱20和覆土机构21的工作速度。The one-way throttle valve I6 and the one-way throttle valve II7 are flow control valves, which control the speeds of the hydraulic motor 8 of the unloading roller and the hydraulic motor 9 of the soil-covering mechanism by adjusting the flow rate, thereby controlling the straw bin 20 and the soil-covering mechanism 21 working speed.
一种果园秸秆覆盖机液压系统,其特征在于,所述的液压倾翻油缸Ⅰ10和液压倾翻油缸Ⅱ11对称铰接于秸秆料箱20中部下方的覆盖机车架上,在液压倾翻油缸Ⅰ10和液压倾翻油缸Ⅱ11与油泵之间安装三位四通手动换向阀Ⅳ15,控制液压倾翻油缸Ⅰ10和液压倾翻油缸Ⅱ11的伸长、停止和收缩的工作状态。A hydraulic system for an orchard straw mulching machine, characterized in that the hydraulic tilting cylinder I10 and the hydraulic tilting cylinder II11 are symmetrically hinged on the frame of the mulching machine below the middle of the straw material box 20, and the hydraulic tilting cylinder I10 and A three-position four-way manual reversing valve IV15 is installed between the hydraulic tilting cylinder II11 and the oil pump to control the working states of the hydraulic tilting cylinder I10 and II11 of elongation, stop and contraction.
所述的 油泵2输出液压油,三位四通手动换向阀Ⅳ15位于供油位,液压油输入并联对称布置的液压倾翻油缸Ⅰ10和液压倾翻油缸Ⅱ11,液压倾翻油缸Ⅰ10和液压倾翻油缸Ⅱ11同步伸长,从而使覆土机秸秆料箱20向后倾翻,当秸秆料箱20到达所需高度,将三位四通手动换向阀Ⅳ15调至停止位,液压倾翻油缸Ⅰ10和液压倾翻油缸Ⅱ11保持在已有长度,工作完成后,将三位四通手动换向阀Ⅳ15调至回油位,秸秆料箱20在自重作用下降至水平位置。The oil pump 2 outputs hydraulic oil, the three-position four-way manual reversing valve IV15 is located at the oil supply level, and the hydraulic oil is input into the hydraulic tilting cylinder I10 and the hydraulic tilting cylinder II11 arranged symmetrically in parallel, the hydraulic tilting cylinder I10 and the hydraulic tilting cylinder The tilting cylinder II11 is extended synchronously, so that the straw material box 20 of the soil covering machine is tilted backward. When the straw material box 20 reaches the required height, the three-position four-way manual reversing valve IV15 is adjusted to the stop position, and the hydraulic tilting oil cylinder I10 Keep the existing length with the hydraulic tipping oil cylinder II11. After the work is completed, the three-position four-way manual reversing valve IV15 is transferred to the oil return level, and the straw hopper 20 falls to a horizontal position under the action of self-weight.
所述的液压升降油缸Ⅰ12液压升降油缸Ⅱ13安装于秸秆料箱20下方覆盖机车架中部左右两侧,在液压升降油缸Ⅰ12液压升降油缸Ⅱ13与油泵之间设置三位四通手动换向阀Ⅲ14控制液压升降油缸Ⅰ12液压升降油缸Ⅱ13的伸长、停止和收缩的工作状态。The hydraulic lifting cylinder I12 and the hydraulic lifting cylinder II13 are installed under the straw material box 20 to cover the left and right sides of the middle part of the locomotive frame, and a three-position four-way manual reversing valve III14 is set between the hydraulic lifting cylinder I12 and the oil pump Control the working state of the extension, stop and contraction of hydraulic lifting cylinder Ⅰ12 and hydraulic lifting cylinder Ⅱ13.
所述的油泵2输出液压油,三位四通手动换向阀Ⅲ14位于供油位,液压油输入并联对称布置的液压升降油缸Ⅰ12液压升降油缸Ⅱ13,液压升降油缸Ⅰ12液压升降油缸Ⅱ13同步伸长,使覆土机构21向上提升,此时覆盖机处于非作业状态;在作业时,三位四通手动换向阀Ⅲ14位于回油位,液压升降油缸Ⅰ12液压升降油缸Ⅱ13收缩,覆土机构21由于自重作用落下进行作业。The oil pump 2 outputs hydraulic oil, the three-position four-way manual reversing valve III14 is located at the oil supply level, and the hydraulic oil is input into the hydraulic lifting cylinder I12 arranged symmetrically in parallel, and the hydraulic lifting cylinder II13 is synchronously extended. , so that the covering mechanism 21 is lifted upwards, and the covering machine is in the non-operating state at this time; when in operation, the three-position four-way manual reversing valve III14 is at the oil return level, the hydraulic lifting cylinder I12 and the hydraulic lifting cylinder II13 contract, and the covering mechanism 21 due to its own weight The function falls to carry out the work.
一种果园秸秆覆盖机液压系统,其特征在于,所述的下料辊液压马达8和覆土机构液压马达9可分别通过三位四通手动换向阀Ⅰ5、三位四通手动换向阀Ⅱ4实现反向转动,以备下料辊或覆土机构21堵塞时清除堵塞。A hydraulic system for an orchard straw mulching machine, characterized in that the hydraulic motor 8 of the unloading roller and the hydraulic motor 9 of the soil covering mechanism can pass through the three-position four-way manual reversing valve I5 and the three-position four-way manual reversing valve II4 respectively. Reverse rotation is realized to remove the blockage when the blanking roller or the soil covering mechanism 21 are blocked.
一种果园秸秆覆盖机液压系统,其特征在于,所述的果园秸秆覆盖机液压系统能够为覆盖机作业机构输出充足稳定的动力,具有传动结构简单、转速可调、传动效率高等诸多优点,增加了果园秸秆覆盖机的可控性,提高了作业质量。A hydraulic system of an orchard straw mulching machine, characterized in that the hydraulic system of the orchard straw mulching machine can output sufficient and stable power for the operating mechanism of the mulching machine, and has many advantages such as simple transmission structure, adjustable speed, and high transmission efficiency, increasing It improves the controllability of the orchard straw mulching machine and improves the operation quality.
一种果园秸秆覆盖机液压系统,其工作原理如下:A hydraulic system of an orchard straw mulching machine, the working principle of which is as follows:
本发明所述的一种果园秸秆覆盖机液压系统能够为果园秸秆覆盖及机提供动力、简化传动结构并提其高传动效率和稳定性,具体工作原理如下:The hydraulic system of an orchard straw mulching machine according to the present invention can provide power for the orchard straw mulching machine, simplify the transmission structure and improve its high transmission efficiency and stability. The specific working principle is as follows:
果园秸秆覆盖机工作时,发动机驱动 油泵转动为整个系统供油,下料辊液压马达和覆土机构液压马达为并联布置,通过开启和关闭下料辊液压马达和覆土机构液压马达各自油路上的三位四通手动换向阀来控制其转动,采用单向节流阀对马达转速进行控制,以调节覆盖机工作部件的转速。秸秆料箱的倾翻和覆土机构的升降通过两对单作用液压油缸实现,通控制秸秆料箱和覆土机构各自油路上的三位四通手动换向阀对秸秆料箱的倾翻角度和覆土机构的高度进行调节。When the orchard straw mulching machine is working, the engine drives the oil pump to supply oil to the whole system. The hydraulic motor of the unloading roller and the hydraulic motor of the covering mechanism are arranged in parallel. By opening and closing the hydraulic motor of the unloading roller and the hydraulic motor of the covering mechanism A four-way manual reversing valve is used to control its rotation, and a one-way throttle valve is used to control the motor speed to adjust the speed of the working parts of the covering machine. The tilting of the straw material box and the lifting of the soil covering mechanism are realized by two pairs of single-acting hydraulic cylinders, and the tilting angle of the straw material box and the soil covering mechanism are controlled by the three-position four-way manual reversing valve on the respective oil lines of the straw material box and the soil covering mechanism. The height of the mechanism is adjusted.
有益技术效果:本发明公开的一种果园秸秆覆盖机液压系统,通过液压传动的方式,采用液压马达驱动覆盖机工作部件的运转,采用液压油缸进行秸秆料箱和覆土机构的升降,为覆盖机作业机构输出充足稳定的动力,具有传动结构简单、转速可调、传动效率高等诸多优点,增加了果园秸秆覆盖机的可控性,提高了作业质量。Beneficial technical effects: the hydraulic system of an orchard straw mulching machine disclosed by the present invention uses a hydraulic motor to drive the operation of the working parts of the mulching machine through hydraulic transmission, and uses a hydraulic cylinder to lift the straw material box and the soil covering mechanism. The operating mechanism outputs sufficient and stable power, has many advantages such as simple transmission structure, adjustable speed, and high transmission efficiency, which increases the controllability of the orchard straw mulching machine and improves the operation quality.
附图标记reference sign
1.过滤器 2. 油泵 3.溢流阀 4.三位四通手动换向阀Ⅰ 5.三位四通手动换向阀Ⅱ 6.单向节流阀Ⅰ 7.单向节流阀Ⅱ 8.下料辊液压马达 9.覆土机构液压马达 10.液压倾翻油缸Ⅰ 11.液压倾翻油缸Ⅱ 12.液压升降油缸Ⅰ 13.液压升降油缸Ⅱ 14.三位四通手动换向阀Ⅲ 15.三位四通手动换向阀Ⅳ 16.液压油箱 17.主油路 18.驱动油路 19.升降油路20.秸秆料箱 21.覆土机构。1. Filter 2. Oil pump 3. Relief valve 4. Three-position four-way manual reversing valve I 5. Three-position four-way manual reversing valve II 6. One-way throttle valve I 7. One-way throttle II 8. Hydraulic motor for feeding roller 9. Hydraulic motor for covering mechanism 10. Hydraulic tilting cylinder Ⅰ 11. Hydraulic tilting cylinder Ⅱ 12. Hydraulic lifting cylinder Ⅰ 13. Hydraulic lifting cylinder Ⅱ 14. Three-position four-way manual reversing valve III 15. Three-position four-way manual reversing valve IV 16. Hydraulic oil tank 17. Main oil circuit 18. Driving oil circuit 19. Lifting oil circuit 20. Straw material box 21. Soil covering mechanism.
附图说明Description of drawings
图1一种果园秸秆覆盖机液压系统结构图Fig. 1 Structural diagram of the hydraulic system of an orchard straw mulching machine
图2一种果园秸秆覆盖机结构简图左侧视图Figure 2 The left side view of a simplified structure of an orchard straw mulching machine
图3一种果园秸秆覆盖机结构简图右侧视图Figure 3 The right side view of a simplified structure of an orchard straw mulching machine
实施方式Implementation
本实施例是果园秸秆覆盖机上工作部件的动力传递。This embodiment is the power transmission of the working parts on the orchard straw covering machine.
如图1所示,一种果园秸秆覆盖机液压系统,其特征在于,包括主油路17、驱动油路18和升降油路19;所述的主油路17包括液压油箱16过滤器1、油泵2和溢流阀3;所述的驱动油路18包括三位四通手动换向阀Ⅰ4、三位四通手动换向阀Ⅱ5、单向节流阀Ⅰ6、单向节流阀Ⅱ7、下料辊液压马达8和覆土机构液压马达9;所述的升降油路19包括两对单杆单作用液压缸,即液压倾翻油缸Ⅰ10与液压倾翻油缸Ⅱ11、液压升降油缸Ⅰ12与液压升降油缸Ⅱ13,三位四通手动换向阀Ⅲ14、三位四通手动换向阀Ⅳ15和液压油箱16,其中液压倾翻油缸Ⅰ10、液压倾翻油缸Ⅱ11、液压升降油缸Ⅰ12、液压升降油缸Ⅱ均为伸缩式液压缸。As shown in Figure 1, a hydraulic system of an orchard straw mulching machine is characterized in that it includes a main oil circuit 17, a driving oil circuit 18 and a lifting oil circuit 19; the main oil circuit 17 includes a hydraulic oil tank 16 filter 1, Oil pump 2 and relief valve 3; the drive oil circuit 18 includes three-position four-way manual reversing valve I4, three-position four-way manual reversing valve II5, one-way throttle valve I6, one-way throttle valve II7, The hydraulic motor 8 of the unloading roller and the hydraulic motor 9 of the covering mechanism; the lifting oil circuit 19 includes two pairs of single-rod single-acting hydraulic cylinders, namely, the hydraulic tilting cylinder I10 and the hydraulic tilting cylinder II11, the hydraulic lifting cylinder I12 and the hydraulic lifting cylinder Oil cylinder II13, three-position four-way manual reversing valve III14, three-position four-way manual reversing valve IV15 and hydraulic oil tank 16, including hydraulic tilting cylinder I10, hydraulic tilting cylinder II11, hydraulic lifting cylinder I12, hydraulic lifting cylinder II It is a telescopic hydraulic cylinder.
如图2和图3所示,液压倾翻油缸Ⅰ10、液压倾翻油缸Ⅱ11安装于车架22上,其上、下分别与秸秆料箱20和车架22铰接,其活动行程能保证秸秆料箱20向后倾翻不小于45°。As shown in Figure 2 and Figure 3, the hydraulic tilting cylinder I10 and the hydraulic tilting cylinder II11 are installed on the frame 22, and their upper and lower sides are respectively hinged with the straw material box 20 and the frame 22, and their movable strokes can ensure that the straw material Case 20 tilts backwards not less than 45°.
如图2和图3所示,液压升降油缸Ⅰ12和液压升降油缸Ⅱ13分别置于履带车23两侧的车架22上,沿履带车23前后方向水平固定安装,两者的伸缩长度和安装位置要保证覆土机构21升降时,其两端始终保持水平状态;所述的主油路17中的液压油箱16位于车身前部,液压油箱16之后设置过滤器1,在主油路17上设置溢流阀3。As shown in Figure 2 and Figure 3, the hydraulic lift cylinder I12 and the hydraulic lift cylinder II13 are respectively placed on the frame 22 on both sides of the crawler vehicle 23, and are fixed and installed horizontally along the front and rear directions of the crawler vehicle 23. The telescopic length and installation position of the two It is necessary to ensure that the two ends of the earth covering mechanism 21 are kept horizontal all the time; the hydraulic oil tank 16 in the main oil circuit 17 is located at the front of the vehicle body, and a filter 1 is arranged behind the hydraulic oil tank 16, and an overflow is set on the main oil circuit 17. flow valve 3.
如图1和图2所示,所述的下料辊液压马达8和覆土机构液压马达9为并联布置,下料辊液压马达8安装于秸秆料箱20后部下方的车架22上,覆土机构液压马达9安装于覆土机构21的机架上。As shown in Figures 1 and 2, the hydraulic motor 8 of the unloading roller and the hydraulic motor 9 of the covering mechanism are arranged in parallel, the hydraulic motor 8 of the unloading roller is installed on the vehicle frame 22 below the rear part of the straw bin 20, and the hydraulic motor 9 of the overburden mechanism is arranged in parallel. Mechanism hydraulic motor 9 is installed on the frame of soil covering mechanism 21 .
如图1所示,一种果园秸秆覆盖机液压系统,其特征在于,所述的油泵2输出的液压油经过三位四通手动换向阀Ⅱ5输入下料辊液压马达8,驱动下料辊液压马达8工作,从而为覆盖机下料辊提供动力;所述的三位四通手动换向阀Ⅱ5与下料辊液压马达8之间设置单向节流阀Ⅱ7以调节下料辊液压马达8的工作速度。As shown in Figure 1, a hydraulic system of an orchard straw mulching machine is characterized in that the hydraulic oil output by the oil pump 2 is input to the hydraulic motor 8 of the feeding roller through the three-position four-way manual reversing valve II5 to drive the feeding roller The hydraulic motor 8 works to provide power for the blanking roller of the covering machine; the one-way throttle valve II7 is set between the three-position four-way manual reversing valve II5 and the hydraulic motor 8 of the blanking roller to adjust the hydraulic motor of the blanking roller 8 working speeds.
如图1所示,所述的油泵2输出的液压油经过三位四通手动换向阀Ⅰ4和单向节流阀Ⅰ6输入覆土机构液压马达9,驱动覆土机构液压马达9工作,从而为覆盖机覆土机构提供动力;所述的三位四通手动换向阀Ⅰ4和覆土机构液压马达9之间设置单向节流阀Ⅰ6以调节覆土机构液压马达9工作速度。As shown in Figure 1, the hydraulic oil output by the oil pump 2 is input into the hydraulic motor 9 of the soil covering mechanism through the three-position four-way manual reversing valve I4 and the one-way throttle valve I6, and drives the hydraulic motor 9 of the soil covering mechanism to work, thereby providing The earth-covering mechanism of the machine provides power; the one-way throttle valve I6 is set between the three-position four-way manual reversing valve I4 and the hydraulic motor 9 of the earth-covering mechanism to adjust the working speed of the hydraulic motor 9 of the earth-covering mechanism.
如图1所示,所述的单向节流阀Ⅰ6和单向节流阀 Ⅱ7为流量控制阀,分别通过调节流量控制下料辊液压马达8和覆土机构液压马达9的转速,从而控制秸秆料箱20和覆土机构21的工作速度。As shown in Figure 1, the one-way throttle valve I6 and the one-way throttle valve II7 are flow control valves, which control the speed of the hydraulic motor 8 of the feeding roller and the hydraulic motor 9 of the covering mechanism by adjusting the flow rate respectively, thereby controlling the flow rate of the straw. The working speed of material box 20 and earth-covering mechanism 21.
如图1、图2和图3所示,一种果园秸秆覆盖机液压系统,其特征在于,所述的液压倾翻油缸Ⅰ10和液压倾翻油缸Ⅱ11对称铰接于秸秆料箱20中部下方的覆盖机车架上,在液压倾翻油缸Ⅰ10和液压倾翻油缸Ⅱ11与油泵之间安装三位四通手动换向阀Ⅳ15,控制液压倾翻油缸Ⅰ10和液压倾翻油缸Ⅱ11的伸长、停止和收缩的工作状态。As shown in Fig. 1, Fig. 2 and Fig. 3, a hydraulic system of an orchard straw mulching machine is characterized in that the hydraulic tilting cylinder I10 and the hydraulic tilting cylinder II11 are symmetrically hinged to the cover under the middle part of the straw material box 20 On the locomotive frame, a three-position four-way manual reversing valve IV15 is installed between the hydraulic tilting cylinder I10 and II11 and the oil pump to control the elongation, stop and Contracted working condition.
如图1和图2所示,所述的油泵2输出液压油,三位四通手动换向阀Ⅳ15位于供油位,液压油输入并联对称布置的液压倾翻油缸Ⅰ10和液压倾翻油缸Ⅱ11,液压倾翻油缸Ⅰ10和液压倾翻油缸Ⅱ11同步伸长,从而使覆土机秸秆料箱20向后倾翻,当秸秆料箱20到达所需高度,将三位四通手动换向阀Ⅳ15调至停止位,液压倾翻油缸Ⅰ10和液压倾翻油缸Ⅱ11保持在已有长度,工作完成后,将三位四通手动换向阀Ⅳ15调至回油位,秸秆料箱20在自重作用下降至水平位置。As shown in Figure 1 and Figure 2, the oil pump 2 outputs hydraulic oil, the three-position four-way manual reversing valve IV15 is located at the oil supply level, and the hydraulic oil is input into the hydraulic tilting cylinder I10 and hydraulic tilting cylinder II11 arranged symmetrically in parallel , the hydraulic tilting cylinder Ⅰ10 and the hydraulic tilting cylinder Ⅱ11 are extended synchronously, so that the straw material box 20 of the soil covering machine is tilted backward. When the straw material box 20 reaches the required height, the three-position four-way manual reversing valve IV15 is adjusted To the stop position, the hydraulic tilting cylinder I10 and the hydraulic tilting cylinder II11 are kept at the existing length. After the work is completed, the three-position four-way manual reversing valve IV15 is adjusted to the oil return level, and the straw material box 20 is lowered under the action of its own weight. horizontal position.
如图1、图2和图3所示,所述的液压升降油缸Ⅰ12液压升降油缸Ⅱ13安装于秸秆料箱20下方覆盖机车架中部左右两侧,在液压升降油缸Ⅰ12液压升降油缸Ⅱ13与油泵之间设置三位四通手动换向阀Ⅲ14控制液压升降油缸Ⅰ12液压升降油缸Ⅱ13的伸长、停止和收缩的工作状态。As shown in Figure 1, Figure 2 and Figure 3, the hydraulic lifting cylinder I12 and the hydraulic lifting cylinder II13 are installed below the straw material box 20 to cover the left and right sides of the middle part of the locomotive frame, and the hydraulic lifting cylinder I12 and the oil pump A three-position four-way manual reversing valve III14 is arranged between them to control the working states of the elongation, stop and contraction of the hydraulic lifting cylinder I12 and the hydraulic lifting cylinder II13.
如图1、图2和图3所示,所述的油泵2输出液压油,三位四通手动换向阀Ⅲ14位于供油位,液压油输入并联对称布置的液压升降油缸Ⅰ12液压升降油缸Ⅱ13,液压升降油缸Ⅰ12液压升降油缸Ⅱ13同步伸长,使覆土机构21向上提升,此时覆盖机处于非作业状态;在作业时,三位四通手动换向阀Ⅲ14位于回油位,液压升降油缸Ⅰ12液压升降油缸Ⅱ13收缩,覆土机构21由于自重作用落下进行作业。As shown in Figure 1, Figure 2 and Figure 3, the oil pump 2 outputs hydraulic oil, the three-position four-way manual reversing valve III14 is located at the oil supply level, and the hydraulic oil is input into the hydraulic lifting cylinder I12 arranged symmetrically in parallel and hydraulic lifting cylinder II13 , the hydraulic lifting cylinder Ⅰ12 and the hydraulic lifting cylinder Ⅱ13 elongate synchronously, so that the covering mechanism 21 is lifted upwards, and the covering machine is in a non-operating state at this time; during operation, the three-position four-way manual reversing valve III14 is at the oil return level, and the hydraulic lifting cylinder Ⅰ12 hydraulic lift cylinder Ⅱ13 shrinks, and the soil-covering mechanism 21 falls due to its own weight to perform operations.
一种果园秸秆覆盖机液压系统,其特征在于,所述的下料辊液压马达8和覆土机构液压马达9可分别通过三位四通手动换向阀Ⅰ5、三位四通手动换向阀Ⅱ4实现反向转动,以备下料辊或覆土机构21堵塞时清除堵塞。A hydraulic system for an orchard straw mulching machine, characterized in that the hydraulic motor 8 of the unloading roller and the hydraulic motor 9 of the soil covering mechanism can pass through the three-position four-way manual reversing valve I5 and the three-position four-way manual reversing valve II4 respectively. Reverse rotation is realized to remove the blockage when the blanking roller or the soil covering mechanism 21 are blocked.
所述的一种果园秸秆覆盖机液压系统,其特征在于,所述的果园秸秆覆盖机液压系统能够为覆盖机作业机构输出充足稳定的动力,具有传动结构简单、转速可调、传动效率高等诸多优点,增加了果园秸秆覆盖机的可控性,提高了作业质量。The hydraulic system of the orchard straw mulching machine is characterized in that the hydraulic system of the orchard straw mulching machine can output sufficient and stable power for the mulching machine operating mechanism, and has many advantages such as simple transmission structure, adjustable speed, and high transmission efficiency. Advantages, increase the controllability of the orchard straw mulching machine and improve the quality of operation.
本实施例中,所述的油泵2为CB-FE25E齿轮泵,溢流阀3为YF-L20H4-S型先导式溢流阀,单向节流阀Ⅰ6和单向节流阀 Ⅱ7为KC-02型,下料辊马液压达8为BMR-125型线摆马达,覆土机构液压马达9为BMR-100型线摆马达,液压倾翻油缸Ⅰ10和液压倾翻油缸Ⅱ11为3TG-E80×340伸缩式液压缸,液压升降油缸Ⅰ12和液压升降油缸Ⅱ(13)为2TG-E60×250伸缩式液压缸。In this embodiment, the oil pump 2 is a CB-FE25E gear pump, the overflow valve 3 is a YF-L20H4-S type pilot relief valve, the one-way throttle valve I6 and the one-way throttle valve II7 are KC- Type 02, hydraulic motor for feeding roller 8 is BMR-125 type linear pendulum motor, hydraulic motor 9 for covering mechanism is BMR-100 type linear pendulum motor, hydraulic tilting cylinder Ⅰ10 and hydraulic tilting cylinder Ⅱ11 are 3TG-E80×340 Telescopic hydraulic cylinder, hydraulic lifting cylinder I12 and hydraulic lifting cylinder II (13) are 2TG-E60×250 telescopic hydraulic cylinders.
进一步说明本发明所述的一种果园秸秆覆盖机液压系统的工作原理:Further explain the working principle of the hydraulic system of a kind of orchard straw mulching machine according to the present invention:
本发明所述的一种果园秸秆覆盖机液压系统能够为果园秸秆覆盖及机提供动力、简化传动结构并提其高传动效率和稳定性,具体工作原理如下:The hydraulic system of an orchard straw mulching machine according to the present invention can provide power for the orchard straw mulching machine, simplify the transmission structure and improve its high transmission efficiency and stability. The specific working principle is as follows:
果园秸秆覆盖机工作时,发动机驱动 油泵转动为整个系统供油,下料辊液压马达和覆土机构液压马达为并联布置,通过开启和关闭下料辊液压马达和覆土机构液压马达各自油路上的三位四通手动换向阀来控制其转动,采用单向节流阀对马达转速进行控制,以调节覆盖机工作部件的转速。秸秆料箱的倾翻和覆土机构的升降通过两对单作用液压油缸实现,通控制秸秆料箱和覆土机构各自油路上的三位四通手动换向阀对秸秆料箱的倾翻角度和覆土机构的高度进行调节。When the orchard straw mulching machine is working, the engine drives the oil pump to supply oil to the whole system. The hydraulic motor of the unloading roller and the hydraulic motor of the covering mechanism are arranged in parallel. By opening and closing the hydraulic motor of the unloading roller and the hydraulic motor of the covering mechanism A four-way manual reversing valve is used to control its rotation, and a one-way throttle valve is used to control the motor speed to adjust the speed of the working parts of the covering machine. The tilting of the straw material box and the lifting of the soil covering mechanism are realized by two pairs of single-acting hydraulic cylinders, and the tilting angle of the straw material box and the soil covering mechanism are controlled by the three-position four-way manual reversing valve on the respective oil lines of the straw material box and the soil covering mechanism. The height of the mechanism is adjusted.
以下3点需要特别说明:The following 3 points need special explanation:
1.本发明一种果园秸秆覆盖机液压系统,通过液压传动的方式,采用液压马达驱动覆盖机工作部件的运转,采用液压油缸进行秸秆料箱和覆土机构的升降,解决了果园秸秆覆盖机传动链复杂和传动距离长的问题,为覆盖机作业机构输出充足稳定的动力,具有传动结构简单、转速可调、传动效率高等诸多优点,增加了果园秸秆覆盖机的可控性,提高了作业质量。1. The hydraulic system of the orchard straw mulching machine of the present invention uses a hydraulic motor to drive the operation of the working parts of the mulching machine through hydraulic transmission, and uses a hydraulic cylinder to lift the straw material box and the soil covering mechanism, which solves the problem of the transmission of the orchard straw mulching machine. The problem of complex chain and long transmission distance can output sufficient and stable power for the operation mechanism of the mulching machine. It has many advantages such as simple transmission structure, adjustable speed and high transmission efficiency, which increases the controllability of the orchard straw mulching machine and improves the operation quality. .
2.本发明一种果园秸秆覆盖机液压系统除了特别适用于果园秸秆覆盖机械外,还适用于其他发动机与作业机具距离较远而不适合采用机械传动的的作业机械。2. The hydraulic system of an orchard straw mulching machine of the present invention is not only suitable for orchard straw mulching machines, but also suitable for other operating machines whose engines and working tools are far away and not suitable for mechanical transmission.
3.本发明说明书以及附图为了清楚说明技术方案,给出了一些技术方案细节,这些细节并非对本发明权利要求书的限定。任何对这些细节所作的变形或修改,均不超出本发明权利要求保护的范围。3. In order to clearly illustrate the technical solution, the specification and drawings of the present invention give some details of the technical solution, and these details do not limit the claims of the present invention. Any deformation or modification made to these details shall not go beyond the protection scope of the claims of the present invention.
Claims (4)
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CN201610975674.2A CN106438530B (en) | 2016-11-07 | 2016-11-07 | A kind of orchard improving straw mulching machine hydraulic system |
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CN109515177A (en) * | 2018-11-23 | 2019-03-26 | 烟台杰瑞石油装备技术有限公司 | A kind of hydraulic system of orchard picking equipment |
CN109611391A (en) * | 2018-12-10 | 2019-04-12 | 湖南五新隧道智能装备股份有限公司 | A kind of concrete spraying vehicle spray head swipes motor governing system |
CN110115139A (en) * | 2019-05-08 | 2019-08-13 | 广西大学 | A kind of Hydraulic system and control method for duplicate rows sugarcane transverse direction planting machine |
CN110980523A (en) * | 2019-11-25 | 2020-04-10 | 宣化钢铁集团有限责任公司 | Hydraulic tipping system and tipping method for motor of tundish |
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