CN106433871A - 一种镍合金材料拉拔油 - Google Patents

一种镍合金材料拉拔油 Download PDF

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CN106433871A
CN106433871A CN201610805745.4A CN201610805745A CN106433871A CN 106433871 A CN106433871 A CN 106433871A CN 201610805745 A CN201610805745 A CN 201610805745A CN 106433871 A CN106433871 A CN 106433871A
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mass ratio
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oil
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陈韦方
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Guangxi University
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Abstract

一种镍合金材料拉拔油，采用质量比30～50％HVI650润滑油基础油与70～50％15号全损耗系统用油复合作为基础油，配合多种添加剂，包括：抗氧剂、抗磨剂、防锈剂、金属减活剂、分散剂、抗泡剂、抗乳化剂、摩擦改进剂、粘度指数改进剂和油性剂。本发明能有效减少工件与模具的摩擦，降低磨损，具有强韧的油膜，可有效减少叫模、划痕、划伤、烧结焊合、破裂等现象的发生。

Description

一种镍合金材料拉拔油
技术领域
本发明涉及润滑剂组合物，具体是一种镍合金材料拉拔油。
背景技术
润滑油是用在各种类型汽车、机械设备上以减少摩擦，保护机械及加工件的液体或半固体润滑剂，主要起润滑、辅助冷却、防锈、清洁、密封和缓冲等作用。只要是应用于两个相对运动的物体之间，而可以减少两物体因接触而产生的磨擦与磨损之功能，即为润滑油。润滑油一般由基础油和添加剂两部分组成。基础油是润滑油的主要成分，决定着润滑油的基本性质，添加剂则可弥补和改善基础油性能方面的不足，赋予某些新的性能，是润滑油的重要组成部分。添加剂是近代高级润滑油的精髓，正确选用合理加入，可改善其物理化学性质，对润滑油赋予新的特殊性能，或加强其原来具有的某种性能，满足更高的要求。根据润滑油要求的质量和性能，对添加剂精心选择，仔细平衡，进行合理调配，是保证润滑油质量的关键。
拉拔是用外力作用于被拉金属的前端，将金属坯料从小于坯料断面的模孔中拉出，以获得相应的形状和尺寸的制品的一种塑性加工方法。由于拉拔多在冷态下进行，因此也叫冷拔或冷拉。金属拉拔过程中使用润滑剂可减轻拔丝机械强度，提高拔丝速度和产品质量，针对不同的加工材料最好选用专用拉拔油，因此本发明针对镍合金材料的拉拔加工提供一种专用润滑油组合物。
发明内容
本发明针对现有技术的不足，提供一种镍合金材料拉拔油。
为了实现上述目的，本发明采用了以下技术方案：
一种镍合金材料拉拔油，各组分的质量百分数为：
上述各组分的质量百分数总和为百分之一百；
所述基础油为质量比30～50％HVI650润滑油基础油与70～50％15号全损耗系统用油复合，
所述抗氧剂为质量比40～60％抗氧剂T501、20～30％亚磷酸酯168与40～10％2，6-二叔丁基混合酯复合，三组分的质量百分数总和为百分之一百；
所述抗磨剂为质量比70～60％二烷基硫代磷酸盐T206与30～40％己二酸二戊酯复合，
所述防锈剂为质量比65～50％多烷基苯磺酸钠与35～50％烷基丁二酸半酯复合，
所述金属减活剂为质量比20～30％苯三唑型T551与80～70％N，N-二仲丁基对苯二胺复合，
所述分散剂为质量比75～60％苯乙烯-马来酸酐共聚物与25～40％硼化聚异丁烯双丁二酰亚胺复合，
所述抗泡剂为质量比25～50％丙烯酸酯与75～50％苯基乙基硅油复合，
所述抗乳化剂为质量比40～60％改性聚醚高分子物KR12与60～40％聚环氧乙烷含氮衍生物DM114复合，
所述摩擦改进剂为质量比45～60％二烷基二硫代羟基乙酸钼与55～40％烷基亚磷酸酯复合，
所述粘度指数改进剂为质量比40～20％乙丙共聚物与60～80％氢化苯乙烯丁二烯共聚物复合，所述为极压抗磨剂为质量比60～70％亚磷酸二正丁酯与40～30％环烷酸铅复合，
所述油性剂为质量比20～60％硬脂酸乙酯与80～40％烷基三苯基硫代磷酸酯复合。
与现有技术相比较，本发明具备的有益效果：
本发明能有效减少工件与模具的摩擦，降低磨损，具有强韧的油膜，可有效减少叫模、划痕、划伤、烧结焊合、破裂等现象的发生。超强的极压润滑效果，在高温状态下具有良好的热稳定性。同时具有良好的光洁功能，提高加工精度，保护模具，延长模具寿命，有一定的冷却效果，能有效控制黑色油泥的产生。
具体实施方式
下面通过实施例对本发明的技术方案作进一步阐述。
实施例1
一种镍合金材料拉拔油，各组分的质量百分数为：
上述各组分的质量百分数总和为百分之一百。
实施例2
一种镍合金材料拉拔油，各组分的质量百分数为：
上述各组分的质量百分数总和为百分之一百。
实施例3
一种镍合金材料拉拔油，各组分的质量百分数为：
上述各组分的质量百分数总和为百分之一百。
实施例3典型主要理化指标：
项目 质量指标
100℃运动粘度/(mm2·s-1) 5.6
粘度指数 135
倾点/℃ -14
闪点(开口)/℃ 245
腐蚀试验(铜片，100℃，3h) 合格
酸值/mg KOH·g-1 0.022
水分，％ 痕迹
承载能力PB/N 647
机械杂质 无
硫酸盐灰分 0.42
边界泵送温度 -21

Claims (1)

1.一种镍合金材料拉拔油，其特征在于，各组分的质量百分数为：
组分 质量百分数含量 基础油 余量 抗氧剂 2.5～3.5％ 抗磨剂 1.8～3.2％ 防锈剂 0.5～1.5％ 金属减活剂 3.5～5.0％ 分散剂 3.0～4.5％ 抗泡剂 0.001～0.002％ 抗乳化剂 1.5～2.0％ 摩擦改进剂 1.4～2.6％ 粘度指数改进剂 0.5～1.5％ 极压抗磨剂 2.0～2.5％ 油性剂 0.5～1.5％
上述各组分的质量百分数总和为百分之一百；
所述基础油为质量比30～50％HVI650润滑油基础油与70～50％15号全损耗系统用油复合，
所述抗氧剂为质量比40～60％抗氧剂T501、20～30％亚磷酸酯168与40～10％2，6-二叔丁基混合酯复合，三组分的质量百分数总和为百分之一百；
所述抗磨剂为质量比70～60％二烷基硫代磷酸盐T206与30～40％己二酸二戊酯复合，
所述防锈剂为质量比65～50％多烷基苯磺酸钠与35～50％烷基丁二酸半酯复合，
所述金属减活剂为质量比20～30％苯三唑型T551与80～70％N，N-二仲丁基对苯二胺复合，
所述分散剂为质量比75～60％苯乙烯-马来酸酐共聚物与25～40％硼化聚异丁烯双丁二酰亚胺复合，
所述抗泡剂为质量比25～50％丙烯酸酯与75～50％苯基乙基硅油复合，
所述抗乳化剂为质量比40～60％改性聚醚高分子物KR12与60～40％聚环氧乙烷含氮衍生物DM114复合，
所述摩擦改进剂为质量比45～60％二烷基二硫代羟基乙酸钼与55～40％烷基亚磷酸酯复合，
所述粘度指数改进剂为质量比40～20％乙丙共聚物与60～80％氢化苯乙烯丁二烯共聚物复合，
所述为极压抗磨剂为质量比60～70％亚磷酸二正丁酯与40～30％环烷酸铅复合，
所述油性剂为质量比20～60％硬脂酸乙酯与80～40％烷基三苯基硫代磷酸酯复合。
CN201610805745.4A 2016-09-05 2016-09-05 一种镍合金材料拉拔油 Pending CN106433871A (zh)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101029270A (zh) * 2007-04-09 2007-09-05 大连三达奥克化学有限公司 镍铬不锈钢丝高速拉拔润滑冷却油及生产方法
CN105038931A (zh) * 2015-07-20 2015-11-11 广西大学 蒙乃尔合金棒管丝材冷拔润滑剂组合物
CN105132091A (zh) * 2015-07-20 2015-12-09 广西大学 一种锡线拉丝润滑剂组合物

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101029270A (zh) * 2007-04-09 2007-09-05 大连三达奥克化学有限公司 镍铬不锈钢丝高速拉拔润滑冷却油及生产方法
CN105038931A (zh) * 2015-07-20 2015-11-11 广西大学 蒙乃尔合金棒管丝材冷拔润滑剂组合物
CN105132091A (zh) * 2015-07-20 2015-12-09 广西大学 一种锡线拉丝润滑剂组合物

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