CN106425466A - Automatic star badge mounting machine and automatic star badge mounting system - Google Patents
Automatic star badge mounting machine and automatic star badge mounting system Download PDFInfo
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- CN106425466A CN106425466A CN201611028552.9A CN201611028552A CN106425466A CN 106425466 A CN106425466 A CN 106425466A CN 201611028552 A CN201611028552 A CN 201611028552A CN 106425466 A CN106425466 A CN 106425466A
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- 238000000034 method Methods 0.000 claims abstract description 9
- 230000000149 penetrating effect Effects 0.000 claims abstract description 9
- 230000008569 process Effects 0.000 claims abstract description 9
- 230000033001 locomotion Effects 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 4
- 238000003825 pressing Methods 0.000 claims description 16
- 230000009471 action Effects 0.000 claims description 15
- 238000003780 insertion Methods 0.000 claims description 15
- 230000037431 insertion Effects 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 12
- 230000005484 gravity Effects 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims description 2
- 210000003128 head Anatomy 0.000 description 19
- 238000010586 diagram Methods 0.000 description 6
- 230000003578 releasing effect Effects 0.000 description 6
- 238000004080 punching Methods 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
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Abstract
The invention discloses an automatic star badge mounting machine and an automatic star badge mounting system. The automatic star badge mounting system comprises an epaulet supply device, a star badge mounting device and a lifting mechanism, wherein the epaulet supply device is used for supplying an epaulet in which a hole is formed into a star badge inserting device, and used for outputting an epaulet on which a star badge is mounted downwards; the star badge mounting device is used for penetrating a pendant of the star badge through an epaulet hole; the star badge inserting device comprises a star badge rotating disc; the star badge rotating disc is connected with a driving device to make rotation movement; a plurality of guide holes are vertically formed in the star badge rotating disc; a star badge lifting platform is arranged inside each guide hole in a sliding manner; each star badge lifting platform consists of a handle part and a head part; the handle parts are vertically arranged inside the guide holes in the sliding manner, and can move up and down along the guide holes; a plurality of star badge positioning grooves are formed in the upper surfaces of the head parts; and the lifting mechanism is arranged in a preset position to drive the star badge lifting platforms to move up and down. By adopting the structure, the star badge mounting process can be implemented fully automatically, and thus the working efficiency can be improved.
Description
The technical field is as follows:
the invention relates to clothing product epaulets, in particular to an automatic star badge mounting machine and an automatic star badge mounting system.
Background art:
the epaulet consists of an epaulet base plate and a star badge. The epaulet negative film is formed by processing a base fabric, a glue film and a plastic plate into a rectangular epaulet negative film with a certain curvature. The star emblem is made of metal material, the surface of the star emblem is in a convex five-pointed star shape, the back surface of the star emblem is in a plane, and two fixing threads are arranged in the center of the five-pointed star. The requirement that the star badge is installed on the epaulet negative film is as follows: punching holes according to the straight threads of the affixing wires on the epaulet bottom sheet, penetrating the two affixing wires of the star emblem into the holes, separating the two affixing wires, and finally fixing the star emblem and the epaulet bottom sheet firmly.
It is known to mount a star badge on an epaulet base sheet by hand in the following operation steps.
Firstly, punching: an operator takes up a epaulet negative film, sends the epaulet negative film to the lower part of a punch head of a press machine, presses an operating handle of the press machine, and punches holes on the epaulet negative film (in the punching process, the scraps of the punched epaulet negative film are not recycled, so the scraps affect the working environment).
Secondly, threading the other decoration threads of the star emblem into the holes of the epaulet bottom sheet: the operator takes one epaulet negative film with punched holes, takes one star badge and penetrates two other embellishments of the star badge into the holes of the epaulet negative film together.
Thirdly, separating the decoration wires: the operator takes up the screwdriver, separates the 2 individual embellishment threads of the star emblem and presses the epaulet negative film;
fourthly, adjusting the angle of the star emblem: the operator takes the epaulet film penetrating the star emblems, observes whether one corner of the star emblems is in the center of the epaulet film by eyes, and if the star emblems are multiple, observes whether the star emblems are mutually vertical and the space is the same, and adjusts if the star emblems do not meet the requirements.
Fifthly, fixing the star emblem firmly: the operator takes up the adjusted epaulet negative film with the star emblem, places the surface of the star emblem on a felt pad of a workbench, the surfaces of the two embellished wires face upwards, and then firmly smashes the embellished wires and the epaulet negative film by using a hammer to finally form the epaulet.
In the above operation steps, each link needs to be manually operated, the process is backward, the production efficiency is low, and the accuracy cannot be ensured by observing the verticality and the distance of the star emblems with eyes.
Disclosure of Invention
In order to overcome the defects, the invention aims to provide an automatic star emblem mounting machine and an automatic star emblem mounting system which can improve the production efficiency.
In order to achieve the above object, the automatic star badge mounting machine of the present invention at least comprises a star badge insertion device, which comprises:
the star badge rotary disc is connected with the driving device to do rotary motion; a plurality of guide holes are vertically formed in the star badge turntable; a star emblem lifting platform is arranged in each guide hole in a sliding manner;
each star badge lifting platform consists of a handle part and a head part; the handle part is vertically arranged in the guide hole in a sliding manner and can move up and down along the guide hole; the head is arranged at the upper end of the handle part, and a plurality of star emblem positioning grooves are formed in the upper surface of the head;
and the lifting device is arranged at a preset position to drive the star emblem lifting platform to ascend and descend.
Preferably, the lifting device comprises:
a fixed table top is arranged in the gap outside the star emblem rotating disc, and a lifting baffle is vertically arranged at a preset position on the fixed table top; the outer side of the head of each star emblem lifting platform is provided with a roller corresponding to the fixed table top, and the roller rolls on the upper surface of the fixed table top; the lifting baffle is arranged corresponding to the position of the roller;
when any star badge lifting platform rotates to the lifting guide plate, the roller of the star badge lifting platform rolls on the lifting baffle plate so that the star badge lifting platform vertically rises along the guide hole; when any star emblem lifting platform rotates to be separated from the lifting guide plate, the star emblem lifting platform vertically descends along the guide hole under the action of gravity.
Preferably, the lifting device comprises: and a lifting cam driven by a motor is arranged at a preset position below the star emblem turntable and corresponds to the lower surface of the star emblem lifting table.
Preferably, a star emblem fixing structure is arranged on the star emblem lifting platform; the star emblem fixing structure comprises:
a guide through hole is formed in the head part along the radial direction of the star emblem rotating disc, an ejector rod penetrates through the guide through hole, and a guide wheel is arranged at one end, located outside the star emblem rotating disc, of the ejector rod;
the positioning plate is L-shaped in cross section, and the side edge of the positioning plate is connected with one end in the ejector rod star emblem turntable; the upper side edge of the L-shaped positioning plate is parallel to the upper surface of the star emblem positioning table and is arranged in a clearance; a fixing groove is arranged on the upper side edge of the positioning plate corresponding to each star emblem positioning groove;
a return spring is sleeved on the ejector rod between the roller and the star emblem lifting platform;
a positioning baffle plate which is arranged corresponding to the ejector rod is arranged at a preset position on the fixed table top; when any star emblem lifting platform rotates to the positioning baffle, the positioning plate moves towards the direction of the circle center of the star emblem rotating disc, so that the fixing groove on the positioning plate is separated from the star emblem positioning groove; when any star emblem elevating platform rotates and breaks away from the positioning guide plate, the positioning plate moves outwards to enable the fixing groove on the positioning plate to be positioned on the star emblem positioning groove to fix the star emblem.
In order to achieve the above object, the present invention provides an automatic star emblem installation system, comprising:
the epaulet supply device is used for supplying the punched epaulet to the star badge insertion device and outputting the epaulet with the star badge installed to the downstream;
star emblem installation device: the pin for fixing the star badge passes through the epaulet hole; the star badge insertion device comprises: the star badge rotary disc is connected with the driving device to do rotary motion; a plurality of guide holes are vertically formed in the star badge turntable; a star emblem lifting platform is arranged in each guide hole in a sliding manner; each star badge lifting platform consists of a handle part and a head part; the handle part is vertically arranged in the guide hole in a sliding manner and can move up and down along the guide hole; the upper surface of the head is provided with a plurality of star emblem positioning grooves; the lifting mechanism is arranged at a preset position to drive the star emblem lifting table to ascend and descend;
pressing the stitching needle device: the fixing pin is arranged above the rising position of the star badge lifting platform and used for separating and compacting the fixing pin penetrating through the epaulet hole on the epaulet;
a synchronous drive device; synchronously driving the epaulet supply device and the star badge insertion device;
the epaulet supply device is coincided with the star badge lifting platform at least in the track when the star badge lifting platform is lifted;
wherein, after the star badge affixing needle on the star badge lifting platform is upwards inserted into a epaulet hole of an epaulet in the epaulet supply device, the star badge affixing needle is separated and compacted by the pressure-dividing affixing needle device from the upper part to finish assembly.
Preferably, the partial pressure stitching needle device consists of stitching needle heads, stitching needle columns and a driving device; wherein,
the front ends of the stitching needle heads are wedge-shaped columns, positioning grooves are axially arranged at the middle sections of the stitching needle heads, and the diameters of the stitching needle heads are larger than the distance between two stitching needle heads;
the pressing and embellishing needle column is a column body, blind holes matched with the embellishing needle heads are arranged on the lower surface of the column body in an upward concave mode, the embellishing needle heads are arranged in the blind holes in a sliding mode, and positioning pins are arranged on the pressing and embellishing needle column corresponding to the positioning grooves; a return spring is arranged between the upper end of each decorated needle head and the top of the blind hole;
the driving device drives the pressing and stitching needle device to move downwards, and after the stitching needle heads separate stitching needles, the pressing and stitching needle device continues to move downwards and compacts the stitching needles on the epaulet.
Preferably, the epaulet supply device consists of a guide rail arranged above the star badge insertion device and a plurality of annularly-linked epaulet transport blocks running in the guide rail, and each epaulet transport block is provided with an epaulet groove corresponding to each star badge lifting platform; a star badge hole corresponding to the star badge is arranged in each epaulet groove; for providing a punched epaulet; or,
the epaulet supply device comprises an epaulet rotary table coaxially arranged on the star badge rotary table of the star badge insertion device, and epaulet grooves corresponding to each star badge lifting platform are arranged on the epaulet rotary table; a star badge hole corresponding to the star badge is arranged in each epaulet groove.
Preferably, the star emblem inserting device further comprises a star emblem supplying device for supplying the star emblem to the star emblem inserting device, wherein the star emblem supplying device comprises:
a swing shaft in transmission connection with a driving device is vertically arranged on one side outside the star emblem rotating disc, a swing rod is horizontally arranged on the swing shaft, and a controlled star emblem clamping and placing clamp matched with the star emblem lifting platform in height is arranged at the free end of the swing rod;
the control device is used for outputting control signals to the driving device and the controlled star badge clamping and placing clamp so as to execute the following steps:
the swing shaft drives the star emblem clamping and placing clamp to rotate to a first position and clamps the prepared star emblem; rotating to a second position to put down the star emblem after clamping the star emblem; returning to the first position to clamp the prepared star emblems again after the star emblems are put down, and rotating to the second position to put down the star emblems after the star emblems are clamped; the process is repeated.
Preferably, the lifting device is a lifting cam driven by a motor and arranged at a preset position below the star emblem turntable and corresponding to the lower surface of the star emblem lifting table;
or, the lifting device includes:
a fixed table top is arranged in the gap outside the star emblem rotating disc, and a lifting baffle is vertically arranged at a preset position on the fixed table top; the outer side of the head of each star emblem lifting platform is provided with a roller corresponding to the fixed table top, and the roller rolls on the upper surface of the fixed table top; the lifting baffle is arranged corresponding to the position of the roller;
when any star badge lifting platform rotates to the lifting guide plate, the roller of the star badge lifting platform rolls on the lifting baffle plate so that the star badge lifting platform vertically rises along the guide hole; when any star emblem lifting platform rotates to be separated from the lifting guide plate, the star emblem lifting platform vertically descends along the guide hole under the action of gravity.
Preferably, a star emblem fixing structure is arranged on the star emblem lifting platform; the star emblem fixing structure comprises:
a guide through hole is formed in the head part along the radial direction of the star emblem rotating disc, an ejector rod penetrates through the guide through hole, and a guide wheel is arranged at one end, located outside the star emblem rotating disc, of the ejector rod;
the positioning plate is L-shaped in cross section, and the side edge of the positioning plate is connected with one end in the ejector rod star emblem turntable; the upper side edge of the L-shaped positioning plate is parallel to the upper surface of the star emblem positioning table and is arranged in a clearance; a fixing groove is arranged on the upper side edge of the positioning plate corresponding to each star emblem positioning groove;
a return spring is sleeved on the ejector rod between the roller and the star emblem lifting platform;
a positioning baffle plate which is arranged corresponding to the ejector rod is arranged at a preset position on the fixed table top; when any star emblem lifting platform rotates to the positioning baffle, the positioning plate moves towards the direction of the circle center of the star emblem rotating disc, so that the fixing groove on the positioning plate is separated from the star emblem positioning groove; when any star emblem lifting platform rotates and is separated from the positioning guide plate, the positioning plate moves outwards to enable the fixing groove on the positioning plate to be positioned on the star emblem positioning groove to fix the star emblem;
and a cam is arranged on the swing shaft at a position corresponding to the guide wheel.
After adopting above-mentioned structure, the star emblem installation process of epaulet can all automated processing, has improved work efficiency.
Drawings
Fig. 1 is a schematic perspective view of embodiment 1 of the present invention.
Fig. 2 is a schematic cross-sectional view of the star emblem lifting platform in the embodiment shown in fig. 1.
Fig. 3 is a schematic cross-sectional view of the star emblem securing device of the embodiment of fig. 2 when open.
Fig. 4 is a partial schematic partial view of fig. 1.
Fig. 5 is a schematic structural view of the star emblem lifting platform in the embodiment of fig. 4, which ascends under the action of the cam.
Fig. 6 is a schematic top view of fig. 3.
FIG. 7 is a schematic perspective view of embodiment 2 of the present invention
Fig. 8 is a partial schematic partial view of fig. 7.
Fig. 9 is a schematic structural view of the star emblem lifting table in the embodiment of fig. 8, which ascends under the action of the lifting baffle.
Fig. 10 is an expanded view of the lift gate of the embodiment of fig. 8.
Fig. 11 is a perspective view of the epaulet turntable.
FIG. 12 is a diagram illustrating the effect of the epaulet on the epaulet turntable of FIG. 11.
Figure 13 is a cross-sectional schematic view of a partial pressure differential patch device.
Figure 14 is a cross-sectional view of the partial-pressure-differential needle patch device of figure 13 in another orientation.
Fig. 15 is a first operation diagram according to embodiment 3 of the present invention.
Fig. 16 is a second operation diagram according to embodiment 3 of the present invention.
Fig. 17 is a third operation diagram according to embodiment 3 of the present invention.
Fig. 18 is a fourth operation diagram according to embodiment 3 of the present invention.
Fig. 19 is a fifth operation diagram according to embodiment 3 of the present invention.
Fig. 20 is a perspective view of a partial structure in embodiment 3 of the present invention.
Fig. 21 is another perspective view of a partial structure in embodiment 3 of the present invention.
Fig. 22 is a schematic cross-sectional view of a star emblem clamping fixture in embodiment 4 of the invention.
Detailed Description
Example 1
The present embodiment provides an automatic star emblem mounting machine, as shown in fig. 1 to 6: star emblem automatic installation machine includes star emblem insertion device at least, and it includes:
the star badge rotating disc 1 is connected with a driving device to do rotating motion, and can be connected with a driving motor through a rotating shaft or a gear to drive the star badge rotating disc to rotate; a plurality of guide holes are vertically formed in the star badge turntable; a star emblem lifting platform 2 is arranged in each guide hole in a sliding manner;
each star badge lifting platform 2 consists of a handle part 21 and a head part 22; the handle part is vertically arranged in the guide hole in a sliding manner and can move up and down along the guide hole; the upper surface of the head is provided with a plurality of star badge positioning grooves 23;
and the lifting device is provided with a motor-driven lifting cam 31 corresponding to the lower surface of the star emblem lifting table at a preset position below the star emblem turntable. To drive the star emblem lifting platform to ascend and descend, as shown in fig. 4 and 5.
A star badge fixing structure is arranged on the star badge lifting platform and used for preventing the star badge from jumping out of the star badge positioning groove 23 in the process of rotating disc movement; the star emblem fixing structure comprises:
a guide through hole is arranged on the head part along the radial direction of the star emblem rotating disc, a guide rod 24 is arranged in the guide through hole in a penetrating manner, and a roller is arranged at one end of the guide rod, which is positioned outside the star emblem rotating disc;
the cross section of the positioning plate 25 is L-shaped, and the side edge of the positioning plate is connected with one end in the guide rod 24 star emblem turntable; the upper side edge of the L-shaped positioning plate is parallel to the upper surface of the star emblem positioning table and is arranged in a clearance; a fixing groove is arranged on the upper side edge of the positioning plate corresponding to each star emblem positioning groove;
a return spring is sleeved on the guide rod between the roller and the star emblem lifting platform;
a fixed table top 4 is arranged at the outer gap of the star emblem turntable, and a positioning baffle 42 is arranged at a preset position on the fixed table top; when any star emblem lifting platform rotates to the positioning baffle 42, the roller of the star emblem lifting platform slides or rolls on the positioning baffle 42 to enable the positioning plate to move towards the circle center direction of the star emblem rotating disc, so that the fixing groove on the positioning plate is separated from the star emblem positioning groove, as shown in fig. 3 and 6; when any star emblem lifting platform rotates to be separated from the positioning guide plate 41, the guide rod enables the positioning plate to move outwards under the action of the return spring, so that the fixing groove on the positioning plate is positioned on the star emblem positioning groove to fix the star emblem, as shown in fig. 2.
Example 1 was complete.
Example 2
The present embodiment is a modification of embodiment 1, and the lifting device in the present embodiment is different from that in embodiment 1, as shown in fig. 7 to 10:
the outer side of the head of the star emblem lifting table 2 is provided with a roller 26, and the roller 26 rolls on the fixed table top 4;
a fixed table top 4 is arranged at the outer gap of the star badge turntable, and a lifting baffle plate 41 is vertically arranged at a preset position on the fixed table top; the lifting baffle plate 41 is matched with the position of the roller 26 of the star emblem lifting platform 2;
when any star badge lifting platform rotates to the lifting guide plate 41, the roller of the star badge lifting platform slides or rolls on the lifting baffle plate so that the star badge lifting platform vertically rises along the guide hole; when any star emblem lifting platform rotates to be separated from the lifting guide plate, the star emblem lifting platform vertically descends along the guide hole under the action of gravity.
Example 2 the
Example 3
The present embodiment provides an automatic star emblem installation system, as shown in fig. 11-20, which includes:
as shown in fig. 11 and 12, the epaulet supply device includes an epaulet turntable 51 (see fig. 20) coaxially arranged on the star badge turntable 1 of the automatic star badge mounting machine, and an epaulet groove 52 is arranged on the epaulet turntable 51 corresponding to each star badge lifting platform; a star badge hole 53 corresponding to a star badge is formed in each epaulet groove, wherein the epaulet groove 52 is used for placing an epaulet; the purpose of the star badge hole 53 is mainly two, 1) the star badge fixing pin is used for penetrating through the star badge hole and inserting into a hole of a epaulet; 2) when the star badge is installed on the epaulet, the epaulet with the star badge installed is conveniently taken out of the epaulet groove 52.
Star emblem insertion device, including:
the star badge rotating disc 1 is connected with a driving device to do rotating motion, and can be connected with a driving motor through a rotating shaft or a gear to drive the star badge rotating disc to rotate; a plurality of guide holes are vertically formed in the star badge turntable; a star emblem lifting platform 2 is arranged in each guide hole in a sliding manner;
each star badge lifting platform 2 consists of a handle part 21 and a head part 22; the handle part is vertically arranged in the guide hole in a sliding manner and can move up and down along the guide hole; the upper surface of the head is provided with a plurality of star badge positioning grooves 23;
and the lifting device is provided with a motor-driven lifting cam 31 corresponding to the lower surface of the star emblem lifting table at a preset position below the star emblem turntable. To drive the star emblem lifting platform to ascend and descend, as shown in fig. 4 and 5.
A star emblem fixing structure is arranged on the star emblem lifting platform; the star emblem fixing structure comprises:
a guide through hole is arranged on the head part along the radial direction of the star emblem rotating disc, a guide rod 24 is arranged in the guide through hole in a penetrating manner, and a roller is arranged at one end of the guide rod, which is positioned outside the star emblem rotating disc;
the cross section of the positioning plate 25 is L-shaped, and the side edge of the positioning plate is connected with one end in the guide rod 24 star emblem turntable; the upper side edge of the L-shaped positioning plate is parallel to the upper surface of the star emblem positioning table and is arranged in a clearance; a fixing groove is arranged on the upper side edge of the positioning plate corresponding to each star emblem positioning groove;
a return spring is sleeved on the guide rod between the roller and the star emblem lifting platform;
a fixed table top 4 is arranged at the outer gap of the star emblem turntable, and a positioning baffle 42 is arranged at a preset position on the fixed table top; when any star emblem lifting platform rotates to the positioning baffle 42, the roller of the star emblem lifting platform slides or rolls on the positioning baffle 42 to enable the positioning plate to move towards the circle center direction of the star emblem rotating disc, so that the fixing groove on the positioning plate is separated from the star emblem positioning groove, as shown in fig. 3 and 6; when any star emblem lifting platform rotates to be separated from the positioning guide plate 41, the guide rod enables the positioning plate to move outwards under the action of the return spring, so that the fixing groove on the positioning plate is positioned on the star emblem positioning groove to fix the star emblem, as shown in fig. 2.
The pressure-dividing pin attaching device is arranged above the rising position of the star badge lifting platform and is used for dividing and compacting pin attaching penetrating through the epaulet hole on the epaulet;
as shown in fig. 13 and 14, the partial-pressure stitching needle device is composed of a stitching needle head 62, a stitching needle column 61 and a driving device; wherein,
the front ends of the stitching needle heads 62 are wedge-shaped columns, positioning grooves 65 are axially arranged at the middle sections of the stitching needle heads, and the diameters of the stitching needle heads are larger than the distance between two stitching needle heads;
the pressing and fixing pin column 61 is a column body, blind holes matched with the fixing pin heads are arranged on the lower surface of the column body in an upward concave mode, the fixing pin heads are arranged in the blind holes in a sliding mode, and positioning pins 63 are arranged on the pressing and fixing pin column in positions corresponding to the positioning grooves; a return spring 64 is arranged between the upper end of each decorated needle head and the top of the blind hole;
the driving device can be a cylinder, a hydraulic cylinder or a cam structure; for driving the pressing pin device to move downwards, after the respective pin head 62 separates the respective pins, the pressing pin 61 continues to move downwards and presses the respective pins against the shoulder strap. Then, the driving device drives the stitching pin to reset so as to carry out the next stitching pin dividing action.
And a synchronous driving device for synchronously driving the epaulet supplying device and the star badge inserting device, wherein the epaulet supplying device and the star badge inserting device are coaxially arranged in the embodiment, and can be driven by a synchronous motor as shown in fig. 20.
The operation of the present embodiment will be described with reference to fig. 15 to 19.
As shown in fig. 15, the star emblem lifting table 2 of the lifting table 2 is driven by the star emblem rotating disc 1 to rotate onto the lifting cam 31, at this time, the guide rod 24 of the star emblem lifting table 2 moves the positioning plate 25 towards the center direction of the rotating disc under the action of the positioning baffle 42 on the fixed table top 4, so that the star emblem positioning groove is opened; meanwhile, the synchronously moving epaulet turntable 51 synchronously rotates to the position right above the star badge lifting platform;
as shown in fig. 16 and 17, at this time, the lifting cam 31 starts to rotate, and in some processes, the star badge lifting platform 2 continuously rises, so that the pin of the star badge is inserted into the hole of the epaulet; after the pin is inserted into the hole of the epaulet, the pressing pin device moves downwards under the action of the driving device, and the pressing pin head 62 in the pin 61 separates the two pins to a preset angle under the action of the return spring 65, as shown in fig. 18; when the drive continues to move downwards, the stitching pin 61 continues to move downwards and uses its lower surface to compact the stitching thread on the epaulet. And thus, the installation of the star emblem is completed once. Subsequently, the driving device drives the voltage-dividing pin-stitching device to reset, the star badge rotating disc 1 continues to rotate, and besides the epaulet with the star badge installed downstream, the epaulet with the star badge to be installed is also taken to the lifting cam 31 again so as to continue the next star badge installation.
Example 3 the end
Example 4
The embodiment is a further improvement of embodiment 3, and a star emblem supply device is added on the basis of embodiment 3, and is used for placing a star emblem in the star emblem positioning groove 23 of each star emblem lifting platform 2; it includes:
a swing shaft 71 in transmission connection with a driving device is vertically arranged on one side outside the star emblem rotating disc, a swing rod 72 is horizontally arranged on the swing shaft, and a controlled star emblem clamping and placing clamp 73 matched with the star emblem lifting platform in height is arranged at the free end of the swing rod; a swing cam 74 is provided on the swing shaft at a position corresponding to the guide wheel.
The control device is used for outputting control signals to the driving device and the controlled star badge clamping and placing clamp so as to execute the following steps:
the swing shaft 71 drives the star emblem clamping and placing clamp 73 to rotate to a first position (the position in fig. 20) through the swing rod 72, and the star emblem clamping and placing clamp 73 is closed to clamp the prepared star emblem; after the star emblem clamping fixture 73 is rotated to the second position (the position in fig. 21), the swing cam 74 pushes the guide rod 24 on the star emblem lifting table to open the star emblem fixing device, and meanwhile, the control device controls the star emblem clamping fixture 73 to be opened to place the star emblem in the star emblem positioning groove 23 of the star emblem lifting table; returning to the first position to clamp the prepared star emblems again after the star emblems are put down, and rotating to the second position to put down the star emblems after the star emblems are clamped; the process is repeated.
The star emblem clamping and releasing clamp 73 is a controlled clamping head, as shown in fig. 22, and comprises a fixed part 732 fixedly connected with the swing and a movable part 731 correspondingly arranged with the fixed part, and further comprises a clamping and releasing rod 733 connected with controlled elements such as an air cylinder, a hydraulic cylinder or an electromagnet, and the free end of the clamping and releasing rod 733 is connected with the movable part 731, so that when the controlled elements receive a releasing control signal, the clamping and releasing rod is pushed to move forwards, so that the movable part is far away from the fixed part, and the releasing action is completed; when the controlled element receives the clamp control signal, the controlled element pulls the clamp release rod to move backwards so as to enable the movable part to approach the fixed part, and the clamp action is completed. The clamping fixture is widely applied in the industry.
Example 4 the
Example 5
This embodiment is a variation of embodiment 3, wherein the epaulet supply device is composed of a guide rail disposed above the star badge insertion device and a plurality of annularly linked epaulet transport blocks operating in the guide rail, and epaulet grooves are disposed on the epaulet transport blocks corresponding to each star badge lifting platform; a star badge hole corresponding to the star badge is arranged in each epaulet groove.
The lifting device is replaced by a lifting device shown in fig. 7 to 10, and comprises:
the outer side of the head of the star emblem lifting table 2 is provided with a roller 26, and the roller 26 rolls on the fixed table top 4;
a fixed table top 4 is arranged at the outer gap of the star badge turntable, and a lifting baffle plate 41 is vertically arranged at a preset position on the fixed table top; the lifting baffle plate 41 is matched with the position of the roller 26 of the star emblem lifting platform 2;
when any star badge lifting platform rotates to the lifting guide plate 41, the roller of the star badge lifting platform slides or rolls on the lifting baffle plate so that the star badge lifting platform vertically rises along the guide hole; when any star emblem lifting platform rotates to be separated from the lifting guide plate, the star emblem lifting platform vertically descends along the guide hole under the action of gravity. The epaulet supply device is coincided with the star badge lifting platform at least in the track when the star badge lifting platform is lifted.
The operation process is similar to that of embodiment 3, and is not described herein again.
Example 5 the end
Claims (10)
1. An automatic star badge mounting machine is characterized by at least comprising a star badge inserting device, and the automatic star badge mounting machine comprises:
the star badge rotary disc is connected with the driving device to do rotary motion; a plurality of guide holes are vertically formed in the star badge turntable; a star emblem lifting platform is arranged in each guide hole in a sliding manner;
each star badge lifting platform consists of a handle part and a head part; the handle part is vertically arranged in the guide hole in a sliding manner and can move up and down along the guide hole; the head is arranged at the upper end of the handle part, and a plurality of star emblem positioning grooves are formed in the upper surface of the head;
and the lifting device is arranged at a preset position to drive the star emblem lifting platform to ascend and descend.
2. The automatic star emblem mounting machine according to claim 1, wherein the lifting device comprises:
a fixed table top is arranged in the gap outside the star emblem rotating disc, and a lifting baffle is vertically arranged at a preset position on the fixed table top; the outer side of the head of each star emblem lifting platform is provided with a roller corresponding to the fixed table top, and the roller rolls on the upper surface of the fixed table top; the lifting baffle is arranged corresponding to the position of the roller;
when any star badge lifting platform rotates to the lifting guide plate, the roller of the star badge lifting platform rolls on the lifting baffle plate so that the star badge lifting platform vertically rises along the guide hole; when any star emblem lifting platform rotates to be separated from the lifting guide plate, the star emblem lifting platform vertically descends along the guide hole under the action of gravity.
3. The automatic star emblem mounting machine according to claim 1, wherein the lifting device comprises: and a lifting cam driven by a motor is arranged at a preset position below the star emblem turntable and corresponds to the lower surface of the star emblem lifting table.
4. The automatic assembling machine for star emblems of claim 1, wherein a star emblem fixing structure is arranged on the star emblem lifting platform; the star emblem fixing structure comprises:
a guide through hole is formed in the head part along the radial direction of the star emblem rotating disc, an ejector rod penetrates through the guide through hole, and a guide wheel is arranged at one end, located outside the star emblem rotating disc, of the ejector rod;
the positioning plate is L-shaped in cross section, and the side edge of the positioning plate is connected with one end in the ejector rod star emblem turntable; the upper side edge of the L-shaped positioning plate is parallel to the upper surface of the star emblem positioning table and is arranged in a clearance; a fixing groove is arranged on the upper side edge of the positioning plate corresponding to each star emblem positioning groove;
a return spring is sleeved on the ejector rod between the roller and the star emblem lifting platform;
a positioning baffle plate which is arranged corresponding to the ejector rod is arranged at a preset position on the fixed table top; when any star emblem lifting platform rotates to the positioning baffle, the positioning plate moves towards the direction of the circle center of the star emblem rotating disc, so that the fixing groove on the positioning plate is separated from the star emblem positioning groove; when any star emblem elevating platform rotates and breaks away from the positioning guide plate, the positioning plate moves outwards to enable the fixing groove on the positioning plate to be positioned on the star emblem positioning groove to fix the star emblem.
5. An automatic star emblem installation system, comprising:
the epaulet supply device is used for supplying the punched epaulet to the star badge insertion device and outputting the epaulet with the star badge installed to the downstream;
star emblem installation device: the pin for fixing the star badge passes through the epaulet hole; the star badge insertion device comprises: the star badge rotary disc is connected with the driving device to do rotary motion; a plurality of guide holes are vertically formed in the star badge turntable; a star emblem lifting platform is arranged in each guide hole in a sliding manner; each star badge lifting platform consists of a handle part and a head part; the handle part is vertically arranged in the guide hole in a sliding manner and can move up and down along the guide hole; the upper surface of the head is provided with a plurality of star emblem positioning grooves; the lifting mechanism is arranged at a preset position to drive the star emblem lifting table to ascend and descend;
pressing the stitching needle device: the fixing pin is arranged above the rising position of the star badge lifting platform and used for separating and compacting the fixing pin penetrating through the epaulet hole on the epaulet;
a synchronous drive device; synchronously driving the epaulet supply device and the star badge insertion device;
the epaulet supply device is coincided with the star badge lifting platform at least in the track when the star badge lifting platform is lifted;
wherein, after the star badge affixing needle on the star badge lifting platform is upwards inserted into a epaulet hole of an epaulet in the epaulet supply device, the star badge affixing needle is separated and compacted by the pressure-dividing affixing needle device from the upper part to finish assembly.
6. The automatic star emblem mounting machine according to claim 5, wherein the partial pressure pin-fixing device comprises a pin-fixing head, a pin-fixing post and a driving device; wherein,
the front ends of the stitching needle heads are wedge-shaped columns, positioning grooves are axially arranged at the middle sections of the stitching needle heads, and the diameters of the stitching needle heads are larger than the distance between two stitching needle heads;
the pressing and embellishing needle column is a column body, blind holes matched with the embellishing needle heads are arranged on the lower surface of the column body in an upward concave mode, the embellishing needle heads are arranged in the blind holes in a sliding mode, and positioning pins are arranged on the pressing and embellishing needle column corresponding to the positioning grooves; a return spring is arranged between the upper end of each decorated needle head and the top of the blind hole;
the driving device drives the pressing and stitching needle device to move downwards, and after the stitching needle heads separate stitching needles, the pressing and stitching needle device continues to move downwards and compacts the stitching needles on the epaulet.
7. The automatic star emblem installation system of claim 5, wherein the epaulet supply device is composed of a guide rail arranged above the star emblem insertion device and a plurality of annularly linked epaulet transport blocks running in the guide rail, and each epaulet transport block is provided with an epaulet groove corresponding to each star emblem lifting platform; a star badge hole corresponding to the star badge is arranged in each epaulet groove; for providing a punched epaulet; or,
the epaulet supply device comprises an epaulet rotary table coaxially arranged on the star badge rotary table of the star badge insertion device, and epaulet grooves corresponding to each star badge lifting platform are arranged on the epaulet rotary table; a star badge hole corresponding to the star badge is arranged in each epaulet groove.
8. The automated star emblem installation system of claim 5, further comprising means for providing a star emblem supply to a star emblem insertion device, the star emblem supply comprising:
a swing shaft in transmission connection with a driving device is vertically arranged on one side outside the star emblem rotating disc, a swing rod is horizontally arranged on the swing shaft, and a controlled star emblem clamping and placing clamp matched with the star emblem lifting platform in height is arranged at the free end of the swing rod;
the control device is used for outputting control signals to the driving device and the controlled star badge clamping and placing clamp so as to execute the following steps:
the swing shaft drives the star emblem clamping and placing clamp to rotate to a first position and clamps the prepared star emblem; rotating to a second position to put down the star emblem after clamping the star emblem; returning to the first position to clamp the prepared star emblems again after the star emblems are put down, and rotating to the second position to put down the star emblems after the star emblems are clamped; the process is repeated.
9. The automatic star emblem installation system of claim 5, wherein the lifting device is provided with a motor-driven lifting cam at a predetermined position below the star emblem turntable corresponding to the lower surface of the star emblem lifting table;
or, the lifting device includes:
a fixed table top is arranged in the gap outside the star emblem rotating disc, and a lifting baffle is vertically arranged at a preset position on the fixed table top; the outer side of the head of each star emblem lifting platform is provided with a roller corresponding to the fixed table top, and the roller rolls on the upper surface of the fixed table top; the lifting baffle is arranged corresponding to the position of the roller;
when any star badge lifting platform rotates to the lifting guide plate, the roller of the star badge lifting platform rolls on the lifting baffle plate so that the star badge lifting platform vertically rises along the guide hole; when any star emblem lifting platform rotates to be separated from the lifting guide plate, the star emblem lifting platform vertically descends along the guide hole under the action of gravity.
10. The automatic star emblem installation system of claim 5, wherein a star emblem fixing structure is arranged on the star emblem lifting platform; the star emblem fixing structure comprises:
a guide through hole is formed in the head part along the radial direction of the star emblem rotating disc, an ejector rod penetrates through the guide through hole, and a guide wheel is arranged at one end, located outside the star emblem rotating disc, of the ejector rod;
the positioning plate is L-shaped in cross section, and the side edge of the positioning plate is connected with one end in the ejector rod star emblem turntable; the upper side edge of the L-shaped positioning plate is parallel to the upper surface of the star emblem positioning table and is arranged in a clearance; a fixing groove is arranged on the upper side edge of the positioning plate corresponding to each star emblem positioning groove;
a return spring is sleeved on the ejector rod between the roller and the star emblem lifting platform;
a positioning baffle plate which is arranged corresponding to the ejector rod is arranged at a preset position on the fixed table top; when any star emblem lifting platform rotates to the positioning baffle, the positioning plate moves towards the direction of the circle center of the star emblem rotating disc, so that the fixing groove on the positioning plate is separated from the star emblem positioning groove; when any star emblem lifting platform rotates and is separated from the positioning guide plate, the positioning plate moves outwards to enable the fixing groove on the positioning plate to be positioned on the star emblem positioning groove to fix the star emblem;
and a cam is arranged on the swing shaft at a position corresponding to the guide wheel.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810732275.2A CN109079489B (en) | 2016-11-18 | 2016-11-18 | Automatic star badge mounting machine |
| CN201611028552.9A CN106425466B (en) | 2016-11-18 | 2016-11-18 | Star emblem automatic mounting machine and star emblem automated installation of system |
| CN201810730676.4A CN109483218B (en) | 2016-11-18 | 2016-11-18 | Star badge automatic installation system |
| CN201810731629.1A CN109079488B (en) | 2016-11-18 | 2016-11-18 | Star badge automatic installation system lifting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611028552.9A CN106425466B (en) | 2016-11-18 | 2016-11-18 | Star emblem automatic mounting machine and star emblem automated installation of system |
Related Child Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810730676.4A Division CN109483218B (en) | 2016-11-18 | 2016-11-18 | Star badge automatic installation system |
| CN201810732275.2A Division CN109079489B (en) | 2016-11-18 | 2016-11-18 | Automatic star badge mounting machine |
| CN201810731629.1A Division CN109079488B (en) | 2016-11-18 | 2016-11-18 | Star badge automatic installation system lifting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106425466A true CN106425466A (en) | 2017-02-22 |
| CN106425466B CN106425466B (en) | 2019-01-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611028552.9A Active CN106425466B (en) | 2016-11-18 | 2016-11-18 | Star emblem automatic mounting machine and star emblem automated installation of system |
| CN201810732275.2A Active CN109079489B (en) | 2016-11-18 | 2016-11-18 | Automatic star badge mounting machine |
| CN201810730676.4A Active CN109483218B (en) | 2016-11-18 | 2016-11-18 | Star badge automatic installation system |
| CN201810731629.1A Active CN109079488B (en) | 2016-11-18 | 2016-11-18 | Star badge automatic installation system lifting device |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810732275.2A Active CN109079489B (en) | 2016-11-18 | 2016-11-18 | Automatic star badge mounting machine |
| CN201810730676.4A Active CN109483218B (en) | 2016-11-18 | 2016-11-18 | Star badge automatic installation system |
| CN201810731629.1A Active CN109079488B (en) | 2016-11-18 | 2016-11-18 | Star badge automatic installation system lifting device |
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| CN108381538A (en) * | 2018-03-22 | 2018-08-10 | 厦门精合电气自动化有限公司 | A kind of transmission device for driving manipulator action |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109079489B (en) | 2020-10-30 |
| CN109483218B (en) | 2021-06-08 |
| CN109079488A (en) | 2018-12-25 |
| CN109079488B (en) | 2020-10-30 |
| CN109079489A (en) | 2018-12-25 |
| CN109483218A (en) | 2019-03-19 |
| CN106425466B (en) | 2019-01-22 |
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