CN106418674B - The recycling and processing device of Incomplete Cigarette - Google Patents
The recycling and processing device of Incomplete Cigarette Download PDFInfo
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- CN106418674B CN106418674B CN201510475145.1A CN201510475145A CN106418674B CN 106418674 B CN106418674 B CN 106418674B CN 201510475145 A CN201510475145 A CN 201510475145A CN 106418674 B CN106418674 B CN 106418674B
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Abstract
The present invention provides a kind of recycling and processing device of Incomplete Cigarette, belong to cigarette package field, recovery and processing for cigarette of giving up, recycling and processing device includes Xia Yan mechanisms, cigarette accelerator, Hua Yan mechanisms, shake sorting mechanism, Incomplete Cigarette falls into lower cigarette groove in the presence of agitation block and group cigarette roller, cigarette is dialled in the cigarette accelerator for using vacuum sucking mechanism in the presence of poking wheel, cigarette accelerated passage is provided with cigarette accelerator, connected between compressed air cell and cigarette accelerated passage by slanted channel, compressed gas is the power source that cigarette accelerates in the duct.Cigarette after accelerated enters Hua Yan mechanisms, and Hua Yan mechanisms include the cutting disc and a rotary steering wheel rotated at a high speed, and the cigarette of high-speed motion is directly flown to riddler after being scratched and sorted, the pipe tobacco and the cigarette auxiliary material of separation that can be used directly after sorting.The present apparatus has the characteristics that simple in construction, debugging is convenient, reduces pipe tobacco and makes that broken, organic efficiency is high.
Description
Technical field
The present invention relates to a kind of recycling and processing device of Incomplete Cigarette, belongs to cigarette package technical field, suitable for defective cigarette
The recycling of branch, can specifically complete 84mm general requirements and A Shima, Yuxi (villa garden), ramuscule cigarette equal-specification trade mark defective cigarette
The recovery sorting of branch.
Background technology
In tobacco business, caused unqualified cigarette is referred to as Incomplete Cigarette in process for cigar mill, and Incomplete Cigarette is every
It all generation and quantity it is not small, cigarette is made up of pipe tobacco, cigarette paper, cork paper and filter rod, and the cigarette need to reclaim processing,
Reclaim pipe tobacco and mix other pipe tobaccos uses by proportions.Processing method master of the domestic each cigarette factory to unqualified cigarette at present
There are processing by hand and equipment processing, specifically have following several：
(1) cigarette formula is drawn by hand：Hooked after model artificially scratches Incomplete Cigarette from side and divided by a less band
Choosing, processing mode efficiency is low for this, takes a lot of work, be time-consuming, and pipe tobacco is also resulted in when drawing cigarette and makes broken, easy incorporation shredded paper, behaviour in pipe tobacco
Making personnel, directly to contact pipe tobacco also very unfavorable to cigarette product quality safety sanitary control.
(2) air-sweeping type：Using compressed air, blown out from Incomplete Cigarette filter end by pipe tobacco.This method is to the neat of cigarette
Degree require it is very high, it is necessary to manually by Incomplete Cigarette by filter end order dress it is neat after blow out pipe tobacco again, treatment effeciency is very low, and nozzle rod
In the tar reduction material (such as activated carbon) that contains pipe tobacco is easily blown into by compressed gas, moisture in cut tobacco changes greatly, and has a strong impact on pipe tobacco
Quality.
(3) steam bullet beats formula：Incomplete Cigarette is first wet with steamed, softens pipe tobacco and cigarette paper, cylinder is played subsequently into bullet,
Cylinder internal rotor rotates, and the glue stick bullet installed on rotor beats Incomplete Cigarette, separates pipe tobacco and cigarette auxiliary material.The technology pipe tobacco is made
Broken big and more containing shredded paper, the pipe tobacco after processing can only degrade use.
(4) rolling-type：Incomplete Cigarette is first organized into longitudinal direction by jigging conveyer, subsequently into conveyer belt or rotates support
Roller, the bar knife of opening on conveyer belt or rotating idler top stitch pipe tobacco longitudinal direction one of trace of crush-cutting or partial open one, Ran Houjin
Ru Danda mechanisms, make cigarette paper split, and pipe tobacco comes out.During due to Incomplete Cigarette from jigging conveyer to conveyer belt or rotating idler
Displacement has been rolled, into being difficult that bar is accurately opened from cigarette when opening bar, general blade and blade clearance 5mm, so straight to 8mm
For the cigarette in footpath, a cigarette drives two knives sometimes, sometimes oblique to open multiple knife seams.Because conveyer belt (or rotating idler) is with opening
Bar rotor is reverse sync or slightly speed difference, so be crush-cutting when causing out bar, therefore bullet is beaten after screening and contains shredded paper in pipe tobacco
Consider to be worth doing in cigarette auxiliary material that is more and isolating and also contain pipe tobacco, cause unnecessary waste.
(5) laser type：This unique patented technology of centrifugal rotation mode automatic arranging arrangement cigarette, is scratched using finishing tool
After useless cigarette cigarette paper, through flexibility take off cigarette device it is pre-opening it is broken after cigarette, point separation of paper of being more convenient for, bolting silk.Reclaim quality of tobacco shreds it is constant,
Organic efficiency is high, pipe tobacco is lossless.Realize the online recovery at the same level of tobacco shred of waste cigarette.The apparatus value is high, equipment volume is relative
Greatly, should not be placed between the volume hired car of humiture guarantee, laser operating cost is high, it is necessary to have spark detection and fire-fighting dress
Put, there is potential safety hazard.
In above-mentioned operation, many weak points all be present to the processing mode of Incomplete Cigarette.In cigarette machinery high speed development
Today, caused Incomplete Cigarette enormous amount, processing and the mode of air-blowing far can not meet demands by hand.And steam
Although the method that vapour bullet is beaten and rolled realizes mass disposal recovery, but pipe tobacco makes broken big and more containing shredded paper, recovery cigarette
The quality of silk reduces, and can only degrade use.
In face of State Bureau propose " single case consumption raw material ＜ 35kg " to marking index, cigarette factory faces no small consumption reduction pressure
Power, cigarette factory all are making great efforts fully to excavate the scheme cut down the consumption of raw materials and measure from links.Roll up caused by bag link
The height of the recovery utilization rate of unqualified cigarette, there is direct relation to single case consumption feedstock specifications；Unqualified cigarette recycles work
The difference of skill, it can also influence to reclaim the influence after pipe tobacco time is mixed to product interior quality.
In summary, if to realize the auxiliary material such as pipe tobacco and cigarette paper, nozzle rod during the recycling of Incomplete Cigarette
Be kept completely separate, reduce pipe tobacco and make broken, the processing mode of the low speed high vibration such as beating, roll by bullet is never likely to be breached.Reduce
Reclaiming the foreign matter such as shredded paper in pipe tobacco still will be by blade high-speed linear cutting, and with minimum vibration realizing pipe tobacco and cigarette
Being kept completely separate for the auxiliary materials such as paper, nozzle rod is to reduce pipe tobacco to make broken best way.This thinking is adhered to, research and design are a kind of residual
The recycling and processing device of secondary cigarette is very necessary.
The content of the invention
For above-mentioned prior art problem, the purpose of the present invention is to overcome the one or more deficiency of prior art, there is provided
A kind of recycling and processing device of Incomplete Cigarette, pipe tobacco makes broken big, recovery during it can effectively solve Incomplete Cigarette recycling
Foreign matter, the tobacco structure such as more shredded paper, nozzle rod tow is adulterated in pipe tobacco to be destroyed, quality reduces etc..Equipment aspect can simultaneously
Solves the problems such as device structure is complicated, energy consumption is big, and floor space is big, and maintenance cost is high.Finally achievable pipe tobacco and cigarette paper, nozzle
The auxiliary materials such as rod are kept completely separate, and improve organic efficiency, the organic efficiency of significant increase Incomplete Cigarette and the quality of recovery pipe tobacco.
The recycling and processing device technical scheme for solving Incomplete Cigarette of the present invention is：
A kind of cigarette accelerator, it is characterised in that cigarette accelerator 12 includes cigarette accelerator main body 28, cigarette
Accelerator base 35, compressed air inlet 25, compressed air cell 26, cigarette accelerated passage 27, specifically：
Cigarette accelerator main body 28 is arranged on cigarette accelerator base 35, and the both ends of cigarette accelerator main body 28 are
Open to set, the center of cigarette accelerator main body 28 is provided with cigarette accelerated passage 27, cigarette accelerated passage 27 for tubular cavity simultaneously
Through cigarette accelerator main body；
Compressed air inlet 25 is opened in cigarette accelerator main body, and compressed air is provided with cigarette accelerator main body
Chamber, compressed air inlet 25 connect compressed air cell 26；
Connected between compressed air cell and cigarette accelerated passage by slanted channel, compressed gas enters from compressed air inlet 25
Enter compressed air cell 26, the flow direction of the compressed gas of slanted channel is corresponding to the cigarette acceleration direction in cigarette accelerated passage.
Further, the both ends of cigarette accelerator main body 28 connect the cigarette suction line coaxial with cigarette accelerated passage respectively
Road 11, cigarette outlet conduit 15, cigarette intake line 11 connect the entrance of cigarette accelerated passage and form negative pressure, and cigarette is dialled in
Cigarette intake line 11, the cigarette into cigarette intake line 11 are accelerated by cigarette accelerator 12, and cigarette is added in pipeline
As high velocity air flies out from cigarette outlet conduit 15 after speed.
Further, cigarette accelerator 12 passes through screw thread by cigarette accelerator lid 24 and cigarette accelerator main body 28
Connection is formed；Cigarette accelerator main body is cylindrical structural.
Further, the slanted channel is the radially uniform multiple slanted channels of distribution, and slanted channel connects compressed air
One end cross-section diameter of chamber 26 is more than the diameter of section of slanted channel connection cigarette accelerating tube terminal.
Further, the slanted channel is 6, after compressed gas enters compressed air cell 26 from compressed air inlet 25,
Into the slanted channel that cigarette acceleration pipeline is passed through in radially uniform distribution 6, slanted channel connects the one of compressed air cell 26
End cross-section diameter is 4mm, and the diameter of section of connection cigarette accelerating tube terminal is 1mm, and slanted channel and the angle of pipeline axial direction are
15°。
Further, compressed air cell is annular chamber, and slanted channel connects in radial direction with compressed air cell, and connection compression is empty
The axis of the circle center distance cigarette accelerated passage of the slanted channel end face of air cavity is 13mm.
Further, cigarette intake line 11 and the external diameter of cigarette outlet conduit 15 be 12mm, internal diameter 9mm, material therefor
For copper pipe, copper pipe outer is with cigarette accelerator 12 using interference fit.
A kind of recycling and processing device of Incomplete Cigarette, it is characterised in that inferior including a kind of described cigarette accelerator
The recycling and processing device of cigarette also includes Xia Yan mechanisms 10, Hua Yan mechanisms, and cigarette is dialled in cigarette intake line by Xia Yan mechanisms 10
11, Hua Yan mechanisms scratch the cigarette to be flown out from cigarette outlet conduit.
Further, Xia Yan mechanisms 10 include motor 1, storage cigarette hopper 6, lower cigarette groove 4, agitation block 7, stranding cigarette rod 5, lower cigarette machine
Structure 10, poking wheel 2, support 8, Xia Yan mechanisms 10 are fixed on support, and cigarette 9 adds storage cigarette hopper regardless of the positive reverse-order of filter end
6, the lower cigarette groove 4 of storage cigarette hopper outlet connection, lower cigarette groove 4 is provided with a pair with the position that storage cigarette hopper outlet is connected and rubs cigarette roller 5, agitation with the hands
Block 7 is equipped with to be pushed in the outlet port of storage cigarette hopper to cigarette, and cigarette is in the presence of cigarette rod 5 and agitation block 7 is rubbed with the hands
Cigarette suction inlet 3 is fallen into, agitation block motor eccentric wheel 18 drives agitation block connection component 19 to make slightly toward physical pendulum by connecting rod 23
Dynamic, agitation block connection component 19 connects agitation block 7, and agitation block 7 makees small size reciprocating rotation with agitation block connection component 19, rubs cigarette with the hands
Roller motor eccentric wheel 21 drives stranding cigarette roller bias belt wheel 20 to make small size reciprocating rotation by connecting rod 23, rubs cigarette roller 5 with the hands and stranding cigarette roller is inclined
Its central band wheel 20 is connected by flat-toothed belt 22, so that rubbing cigarette roller 5 with the hands realizes small size reciprocating rotation, in agitation block 7 and rubs cigarette roller 5 with the hands
The lower smooth blanking of cigarette realized in storage cigarette hopper 6 of reciprocating motion effect, poking wheel 2 driven by motor 1, and poking wheel is arranged on
Cigarette is dialled in into cigarette intake line under the lower outlet of cigarette groove 4.
Further, Hua Yan mechanisms include cigarette directive wheel 29, draw cigarette blade 13, cigarette directive wheel 29 and stroke cigarette blade 13
It is arranged in parallel, gap therebetween passes through for cigarette, draws cigarette blade 13 and is fixed by blade rotary components 14, from cigarette outlet
The cigarette that the high speed of road 15 flies out transports cigarette paper or cork paper along cigarette in the presence of cigarette directive wheel 29 and stroke cigarette blade 13
Dynamic direction is scratched, and cigarette directive wheel 29 and blade rotary components 14 are driven by motor pulley 33 by belt, realize that cigarette is led
Rotated to wheel 29 and the high speed for drawing cigarette blade 13；The cutting planes for drawing cigarette blade 13 overlap with the axis of cigarette outlet conduit 15.
Further, cigarette directive wheel uses provided with annular groove as smoke guide trough 30, and drawing cigarette blade configuration has damping wheel.
Further, the cigarette scratched falls into vibration screening device 17 after the guiding elbow 16 of arc, falls into and shakes
Pipe tobacco and cigarette auxiliary material can be kept completely separate by the cigarette of dynamic screening plant 17 after sorting.
The present invention cigarette accelerator (12) operation principle be：" high velocity air pipeline " is thought and the spirit of the design
Soul, and the core component of the device, the component that any stop cigarette motion is not allow in airflow line are present.According to stream
Bernoulli's equation in body dynamics, the energy in fluid any section in the duct are：Position pressure head+velocity head+hydrostatic head=often
Number.The fluid media (medium) that the present invention studies is gas, therefore we have ignored the frictional resistance and position pressure head of pipeline, simplified formula
For：Hydrostatic head+velocity head=constant.It may be seen that when velocity head increase, hydrostatic head can decline, according to this from formula
The cigarette accelerator 12 of principle design can produce vacuum, the cigarette that poking wheel is dialled in after being passed through compressed air in cigarette arrival end
Branch enters cigarette intake line 11 and is accelerated under subnormal ambient, is finally sprayed with high velocity air from the end of cigarette outlet conduit 15
Go out, so as to form the cigarette of high-speed straight-line motion, sufficient basis has been established for the successful cigarette of apparatus of the present invention.
The present invention is applied to the recycling of Incomplete Cigarette, and the disposal ability of the device reaches 500/minute at present, and
An only processing unit, i.e. a cigarette intake line 11, if being extended to X cigarette intake line 11, complete machine processing
Ability is up to 500X branch/minute.After Project design shaping, Incomplete Cigarette can be directly added into regardless of the positive reverse-order of filter end
It is put into storage cigarette hopper 6, significant increase Incomplete Cigarette treatment effeciency, ability need to be made in order by Incomplete Cigarette point is positive and negative in the past by avoiding
It is put into the restriction condition of equipment.Meanwhile apparatus of the present invention improve the promptness of Incomplete Cigarette recycling, ensure that pipe tobacco
Moisture, fragrance etc. do not lose.The device can be directly mounted near cigarette machine, ensures identical humiture, realizes with cigarette
Machine, which is reclaimed and returned in time with batch for the Incomplete Cigarette pipe tobacco of unit, to be mixed.
The present invention has simple in construction, easy installation and removal, and manufacture, maintenance cost are low, and theoretical method is reliable, floor space
Small, energy consumption is low, and the recycling of Incomplete Cigarette is very smooth, and pipe tobacco is made broken small during Incomplete Cigarette recycling, reclaims cigarette
At utmost retain tobacco structure, recovery quality height etc. without foreign matters such as shredded paper, nozzle rod tow substantially in silk.Use
Convenient and efficient, it can be widely applied to the cigarette package field of China's the tobacco industry.
Brief description of the drawings
Fig. 1 is showing for one embodiment of the cutting agency (blanking and cigarette dial-section) of recycling and processing device of the present invention
It is intended to；
Fig. 2 is the front view of one embodiment from blanking to cut portion of recycling and processing device of the present invention；
Fig. 3 is the front view of one embodiment of the vibrosieve part of recycling and processing device of the present invention；
Fig. 4 is the schematic diagram of one embodiment for stirring block, rubbing cigarette roller segment with the hands of recycling and processing device of the present invention；
Fig. 5 is the diagrammatic cross-section of one embodiment of the cigarette accelerator of the present invention；
Fig. 6 is Fig. 5 A-A directions view；
Fig. 7 is the dimensional structure diagram of one embodiment of the cigarette accelerator of the present invention；
Fig. 8 is the major part 3-D view of the cut portion of one embodiment of recycling and processing device of the present invention；
Fig. 9 is the cigarette acceleration and the explosive view of cut portion of one embodiment of recycling and processing device of the present invention；
Figure 10 be one embodiment of recycling and processing device of the present invention cigarette accelerate and cut portion assembling after scheme；
Figure 11 is that the cigarette of one embodiment of recycling and processing device of the present invention accelerates the schematic top plan view with cut portion；
In figure：Motor 1, poking wheel 2, cigarette suction inlet 3, lower cigarette groove 4, rub cigarette roller 5 with the hands, storage cigarette hopper 6, stir block 7, support
8, Incomplete Cigarette 9, Xia Yan mechanisms 10, cigarette intake line 11, cigarette accelerator 12, draw cigarette blade 13, blade rotary components
14, cigarette outlet conduit 15, elbow 16 is oriented to, vibration screening device 17, agitation block motor eccentric wheel 18, stirs block connection component
19, stranding cigarette roller bias belt wheel 20, stranding cigarette roller motor eccentric wheel 21, flat-toothed belt 22, connecting rod 23, cigarette accelerator lid 24,
Compressed air inlet 25, compressed air cell 26, cigarette accelerated passage 27, cigarette accelerator main body 28, cigarette directive wheel 29, lead
Cigarette groove 30, top sword plate 31, lower hold(ing)-down clip 32, motor pulley 33, belt 34, cigarette accelerator base 35, blade driving
Motor 36, knife drive motor base 37.
Embodiment
The present invention is further described with reference to the accompanying drawings and examples：As illustrated, the device of the present invention is used to reclaim
Incomplete Cigarette is sorted, including storage cigarette hopper 6, Xia Yan mechanisms 10, poking wheel 2, support 8, cigarette intake line 11, cigarette accelerate dress
Put 12, draw the groups such as cigarette blade 13, blade rotary components 14, cigarette outlet conduit 15, guiding elbow 16, vibration screening device 17
Into Incomplete Cigarette (not pouring in separately suitable) being put into storage cigarette hopper 6, cigarette is in agitation block 7 and under rubbing with the hands and entering under the agitaion of cigarette rod 5
Cigarette groove 4, cigarette dial in cigarette intake line 11 in the presence of poking wheel 2 by a branch, into the cigarette of cigarette intake line 11
Branch accelerated by cigarette accelerator 12 after as air-flow flies out from the high speed of cigarette outlet conduit 15, in cigarette directive wheel 29 and draw a cigarette
The tangential direction of the cigarette cigarette blade of high-speed cruising is scratched in the presence of blade 13, the cigarette scratched is by being oriented to elbow 16
After fall into vibration screening device 17, the cigarette for falling into vibration screening device 17 can be complete by pipe tobacco and cigarette auxiliary material after sorting
Separation.Storing up the cigarette in cigarette hopper can add regardless of the positive reverse-order of filter end, and agitation block motor eccentric wheel 8 passes through the band of connecting rod 23
Dynamic agitation block connection component 19 makees small size reciprocally swinging, and agitation block 7 is made small size reciprocating rotation with agitation block connection component 19, rubbed with the hands
Cigarette roller motor eccentric wheel 21 drives stranding cigarette roller bias belt wheel 20 to make small size reciprocating rotation by connecting rod 23, rubs cigarette roller 5 with the hands with rubbing cigarette roller with the hands
Eccentric belt wheel 20 is connected by flat-toothed belt 22, so that rubbing cigarette roller 5 with the hands realizes small size reciprocating rotation, in agitation block 7 and rubs cigarette with the hands
The lower smooth blanking of cigarette realized in storage cigarette hopper 6 of reciprocating motion effect of roller 5.In agitation block motor eccentric wheel 18 and connecting rod 23
In the presence of, the swing angle of agitation block connection component 19 is 30 °, therefore the reciprocating rotation angle for stirring block 7 is also 30 °；Rubbing with the hands
Under cigarette roller motor eccentric wheel 21 and connecting rod 23 act on, the swing angle for rubbing cigarette roller bias belt wheel 20 with the hands is 45 °, therefore rubs the past of cigarette roller 5 with the hands
Multiple rotational angle is also 45 °.Incomplete Cigarette falls on behind bottom in the presence of poking wheel 2 from lower cigarette groove 4 and dials in cigarette by a branch
Branch intake line 11, the diameter bigger than cigarette diameter 20% of negative-pressure pipeline is optimal, and poking wheel 2 is driven by motor 1,1 turn of motor
Speed is adjustable, and so as to realize that the rotating speed of poking wheel 2 is adjustable, the rotating speed of poking wheel 2 can be adjusted between 0~250r/min at present.It is inferior
Cigarette dials in cigarette intake line 11 in the presence of poking wheel 2 by a branch, into cigarette intake line 11 cigarette by cigarette
Branch accelerator 12 accelerates, and cigarette accelerator 12 passes through screw thread by cigarette accelerator lid 24 and cigarette accelerator main body 28
Connection is formed, and compressed gas enters compressed air cell 26 from compressed air inlet 25, is then blown out from cigarette outlet conduit 15, so as to
Negative pressure is formed in cigarette intake line 11, as high velocity air is winged from cigarette outlet conduit 15 after cigarette is accelerated in pipeline
Go out.After compressed gas enters compressed air cell 26 from compressed air inlet 25, it is passed through cigarette in radially uniform distribution 6 and accelerates pipeline
Slanted channel, passage connection compressed air cell 26 an end cross-section diameter be 4mm, connection cigarette accelerating tube terminal section it is straight
Footpath is 1mm, and slanted channel and the angle of pipeline axial direction are 15 °, and compressed air pressure 0.2Mpa, the negative-pressure vacuum degree of formation exists
Between 0.5~0.7bar.Cigarette intake line 11 and the external diameter of cigarette outlet conduit 15 are 12mm, internal diameter 9mm, and material therefor is
Copper pipe, copper pipe outer is with cigarette accelerator 12 using interference fit, the magnitude of interference zero, the cigarette passage of cigarette accelerator 12
O-ring seal is used at stepped hole, increases the sealing of negative pressure space.
Fig. 1 is the leftschematic diagram of recycling and processing device of the present invention, and cigarette adds storage cigarette material regardless of the positive reverse-order of filter end
Bucket 6, cigarette suction inlet 3 is fallen into the presence of cigarette roller 5 and agitation block 7 is rubbed with the hands, all parts are each attached on support 8.
Front view of the Incomplete Cigarette from cigarette suction inlet 3 to cut portion as shown in Fig. 2 cigarette accelerator 12 work
Under, Incomplete Cigarette enters cigarette intake line 11 from cigarette suction inlet 3, and Incomplete Cigarette is in blade rotary components after acceleration
Scratched in the presence of 14, complete the core process of Incomplete Cigarette processing.
Vibration screening device 17 is oriented to elbow 16 mainly for realizing the separation of the auxiliary material such as pipe tobacco and cigarette paper, filter rod
Be using cambered design in order to reduce pipe tobacco make it is broken, as Fig. 3 is stated.
Design agitation block connection component 19 and stranding cigarette roller bias belt wheel 20, are installed on the back side of support 8, inferior for aiding in
The smooth blanking of cigarette.
Agitation block 7 is driven by stirring block connection component 19 and rubbing cigarette roller bias belt wheel 20 with the hands, and it is eccentric in stranding cigarette roller to rub cigarette roller 5 with the hands
Belt wheel 20, rub cigarette roller motor eccentric wheel 21 with the hands, it is reciprocating under the driving of flat-toothed belt 22 and connecting rod 23, as Fig. 4 is stated.
The core of the present invention is cigarette accelerator 12, and its structure such as Fig. 5 is stated, mainly by cigarette accelerator lid
24, compressed air inlet 25, compressed air cell 26, cigarette accelerated passage 27, cigarette accelerator main body 28 forms.
The interface channel of compressed air cell 26 and cigarette accelerated passage 27 is in the equally distributed circle of circumferencial direction by 6
Passage connects, and the circular channel internal diameter of connection compressed air cell 26 is larger, and connects in the circular channel of cigarette accelerated passage 27
Footpath is smaller, and this design is provided to realize that the moment of cigarette accelerates.
The angle of compressed air cell 26 and the interface channel and the axis of cigarette accelerated passage 27 of cigarette accelerated passage 27 is
15 °, it can realize that cigarette quick and stable accelerates, its three-dimensional space layout such as Fig. 6 is stated.
Cigarette cut portion is mainly by drawing cigarette blade 13, cigarette directive wheel 29, smoke guide trough 30, top sword plate 31, lower push type broach
Plate 32, motor pulley 33 are formed, as Fig. 7 is stated.Top sword plate 31 and lower hold(ing)-down clip 32 coordinate the design energy for compressing and drawing cigarette blade
Enough increase stability during blade cutting cigarette, eliminate low amplitude vibrations, realize more accurate cutting.
At grade, at the same time, blade is cut the line of cut of the axis of cigarette accelerator 12 and stroke cigarette blade
Maximum compression point and Hua Yan blade center connection perpendicular to the axis of cigarette accelerator 12, ensure completely to scratch cigarette
On the premise of at utmost reduce pipe tobacco make it is broken, as Fig. 8, Fig. 9 are stated.
Motor pulley 33 and blade rotary components 14 are each attached on knife drive motor base 37, as Figure 10 is stated, are drawn
The central point connecting line of cigarette blade 13 and cigarette directive wheel 29 and cigarette accelerated passage central axis.
The present invention is applied to the recycling of Incomplete Cigarette, and producing negative pressure by applied compression air adds Incomplete Cigarette
Speed, then using the method for drawing cigarette blade 13 and the cooperation cutting of cigarette directive wheel 29, finally realize the smooth recovery of Incomplete Cigarette
Processing, pipe tobacco is made broken small during Incomplete Cigarette recycling, reclaims substantially different without shredded paper, nozzle rod tow etc. in pipe tobacco
Thing, at utmost retains tobacco structure, and recovery quality is high.
Embodiment 1：Referring to Fig. 1 and Fig. 4, support 8 is designed using stainless steel plate, and the width of lower cigarette groove 4 is 7.8mm, bigger
In cigarette diameter, ensure that blanking is smooth.Rub cigarette roller 5 with the hands and agitation block 7 driven by the linkage and belt at the back side of support 8 respectively,
Agitation block motor eccentric wheel 18 drives agitation block connection component 19 to make small size reciprocally swinging by connecting rod 23, and agitation block 7 is with stirring
Motion block connection component 19 makees small size reciprocating rotation, rubs cigarette roller motor eccentric wheel 21 with the hands and drives stranding cigarette roller bias belt wheel 20 by connecting rod 23
Make small size reciprocating rotation, rub cigarette roller 5 with the hands and be connected with rubbing cigarette roller bias belt wheel 20 with the hands by flat-toothed belt 22, so that it is real to rub cigarette roller 5 with the hands
Now small size reciprocating rotation, realized under agitation block 7 and the reciprocating motion effect for rubbing cigarette roller 5 with the hands cigarette in storage cigarette hopper 6 it is smooth fall
Material.In the presence of agitation block motor eccentric wheel 18 and connecting rod 23, the swing angle of agitation block connection component 19 is 30 °, therefore is stirred
The reciprocating rotation angle of motion block 7 is also 30 °；In the case where rubbing cigarette roller motor eccentric wheel 21 and the effect of connecting rod 23 with the hands, cigarette roller bias belt wheel is rubbed with the hands
20 swing angle is 45 °, therefore the reciprocating rotation angle for rubbing cigarette roller 5 with the hands is also 45 °.
Referring to Fig. 2, the rotation direction of poking wheel is consistent with the cigarette direction of motion, and poking wheel 2 is driven by motor 1,1 turn of motor
Speed is adjustable, and so as to realize that the rotating speed of poking wheel 2 is adjustable, the rotating speed of poking wheel 2 can be adjusted between 0~250r/min at present.
Cigarette intake line 11, cigarette accelerated passage 27, the internal diameter of cigarette outlet conduit 15 are all than cigarette diameter about 20%.
Referring to Fig. 5,6, cigarette accelerator 12 is the core component of the present invention, installed in cigarette accelerator base 35
On.Cigarette accelerator 12 is made up of cigarette accelerator lid 24 and cigarette accelerator main body 28 thread connection, compression
Gas enters compressed air cell 26 from compressed air inlet 25, is then blown out from cigarette outlet conduit 15, so as in cigarette suction line
Form negative pressure in road 11, cigarette be accelerated in pipeline after as high velocity air flies out from cigarette outlet conduit 15.Compressed gas from
After compressed air inlet 25 enters compressed air cell 26, the slanted channel of cigarette acceleration pipeline is passed through in radially uniform distribution 6,
One end cross-section diameter of passage connection compressed air cell 26 is 4mm, and the diameter of section of connection cigarette accelerating tube terminal is 1mm, tiltedly
Angle to passage and pipeline axial direction is 15 °, compressed air pressure 0.2Mpa, the negative-pressure vacuum degree of formation 0.5~
Between 0.7bar, the axis 13mm of the slanted channel end face circle center distance cigarette accelerated passage 27 of compressed air cell 26 is connected.Cigarette
Branch intake line 11 and the external diameter of cigarette outlet conduit 15 are 12mm, and internal diameter 9mm, material therefor is copper pipe, copper pipe outer and cigarette
Branch accelerator 12, which uses, to be interference fitted, the magnitude of interference zero, using O-shaped close at the cigarette passage stepped hole of cigarette accelerator 12
Seal, increase the sealing of negative pressure space.
Referring to Fig. 7, cigarette accelerator 12 can produce vacuum after being passed through compressed air in cigarette arrival end, and poking wheel is dialled
The cigarette entered enters under subnormal ambient cigarette intake line 11 and to be accelerated, finally with high velocity air from cigarette outlet conduit 15
End sprays, so as to form the cigarette of high-speed straight-line motion.
Referring to Figure 10 and Figure 11, in cigarette directive wheel 29 and cigarette blade is drawn from the cigarette that the high speed of cigarette outlet conduit 15 flies out
Cigarette paper and cork paper are scratched along the cigarette direction of motion in the presence of 13, cigarette blade 13 is drawn and is fixed by blade rotary components 14,
Cigarette directive wheel 29 and blade rotary components 14 are driven by motor pulley 33 by belt, are realized cigarette directive wheel 29 and are drawn cigarette
The high speed rotation of blade 13.The rotating speed for drawing cigarette blade is 8000rpm, and rotation direction is consistent with the cigarette direction of motion, and matches somebody with somebody rotating speed
Lower than rotating speed of flail 30% damping wheel, rotation direction is equally consistent with the cigarette direction of motion, and smoke guide trough 30 is with drawing cigarette blade 13
It is 0.8mm to coordinate decrement when drawing cigarette, ensure at utmost to reduce on the premise of cigarette is scratched completely pipe tobacco make it is broken.Draw cigarette knife
The external diameter of piece 13 is 60mm, thickness 0.25mm.The a length of 36mm of blade shaft, shaft end are locked using M8 screw fit.Top sword
The a diameter of 19mm of abutting end of plate 31 and lower hold(ing)-down clip 32, maximum outside diameter is 40mm.
Referring to Fig. 3, the cutting planes for drawing cigarette blade 13 overlap with the axis of cigarette outlet conduit 15, the cigarette warp scratched
Vibration screening device 17 is fallen into after crossing guiding elbow 16, because the cigarette speed of service scratched is very high, direct collision will increase
Pipe tobacco make it is broken, be oriented to elbow 16 circular-arc-shaped design serve preferable cushioning effect, reduce pipe tobacco make it is broken, be oriented to elbow 16
Arc radius be 600mm, fall into the Incomplete Cigarette of vibration screening device 17 after sorting, can be directly auxiliary by pipe tobacco and cigarette
Material separation, and the impurity such as shredded paper, filter tow will not be adulterated in pipe tobacco.
Thought of the present invention due to introducing negative pressure acceleration, significant increase Incomplete Cigarette treatment effeciency, is avoided in the past
Incomplete Cigarette need to be divided to the positive and negative restriction condition made in order and can just be put into equipment.Meanwhile apparatus of the present invention improve Incomplete Cigarette and returned
The promptness of processing is received, ensure that moisture, fragrance of pipe tobacco etc. do not lose.The device can be directly mounted near cigarette machine, protect
Identical humiture is demonstrate,proved, the Incomplete Cigarette pipe tobacco using cigarette machine as unit is realized and reclaims and returned in time with batch and mix.
The present invention is used to handle Incomplete Cigarette, has simple in construction, easy installation and removal, and manufacture, maintenance cost are low, theoretical
Method is reliable, and floor space is small, and energy consumption is low, and the recycling of Incomplete Cigarette is very smooth, during Incomplete Cigarette recycling
Pipe tobacco is made broken small, reclaims in pipe tobacco substantially without the foreign matter such as shredded paper, nozzle rod tow, at utmost retains tobacco structure, reclaim
Quality height etc..Convenient and efficient is used, can be widely applied to the cigarette package field of China's the tobacco industry.
Finally it should be noted that:Above example is only illustrating technical scheme rather than its limitations；Although with reference to compared with
Good embodiment is described in detail, those of ordinary skills in the art should understand that：Still can be to specific embodiment party
Formula is modified or some technical characteristics is carried out with spirit of the equivalent substitution without departing from scheme, and it all should cover please in this case
Ask among the technical scheme scope of protection.
Claims (10)
1. a kind of recycling and processing device of Incomplete Cigarette, it is characterised in that the recycling and processing device of Incomplete Cigarette adds including cigarette
Cigarette is dialled in cigarette intake line (11) by speed variator (12), Xia Yan mechanisms (10), Hua Yan mechanisms, Xia Yan mechanisms (10), draws cigarette
Mechanism scratches the cigarette to be flown out from cigarette outlet conduit；
Cigarette accelerator includes cigarette accelerator main body (28), cigarette accelerator base (35), compressed air inlet
(25), compressed air cell (26), cigarette accelerated passage (27), specifically：
Cigarette accelerator main body (28) is arranged on cigarette accelerator base (35), cigarette accelerator main body (28) both ends
Set to be open, cigarette accelerator main body (28) center is provided with cigarette accelerated passage (27), and cigarette accelerated passage (27) is pipe
Shape cavity simultaneously runs through cigarette accelerator main body；
Compressed air inlet (25) is opened in cigarette accelerator main body, and compressed air is provided with cigarette accelerator main body
Chamber, compressed air inlet (25) connection compressed air cell (26)；
Connected between compressed air cell and cigarette accelerated passage by slanted channel, compressed gas enters from compressed air inlet (25)
Compressed air cell (26), the flow direction of the compressed gas of slanted channel are corresponding to the cigarette acceleration direction in cigarette accelerated passage；
Xia Yan mechanisms (10) include motor (1), storage cigarette hopper (6), lower cigarette groove (4), agitation block (7), stranding cigarette rod (5), lower cigarette machine
Structure (10), poking wheel (2), support (8), Xia Yan mechanisms (10) are fixed on support, and cigarette (9) adds regardless of the positive reverse-order of filter end
Enter to store up cigarette hopper (6), the lower cigarette groove (4) of storage cigarette hopper outlet connection, the position that lower cigarette groove (4) is connected with storage cigarette hopper outlet is provided with
A pair of stranding cigarette rollers (5), agitation block (7) is equipped with to be pushed in the outlet port of storage cigarette hopper to cigarette, and cigarette is rubbing cigarette with the hands
Cigarette suction inlet (3) is fallen into the presence of rod (5) and agitation block (7), agitation block motor eccentric wheel (18) passes through connecting rod (23) band
Dynamic agitation block connection component (19) makees small size reciprocally swinging, agitation block connection component (19) connection agitation block (7), agitation block (7)
As agitation block connection component (19) makees small size reciprocating rotation, rub cigarette roller motor eccentric wheel (21) with the hands and stranding cigarette is driven by connecting rod (23)
Roller bias belt wheel (20) makees small size reciprocating rotation, rubs cigarette roller (5) with the hands with rubbing cigarette roller bias belt wheel (20) with the hands and passes through flat-toothed belt (22)
Connection, so that rubbing cigarette roller (5) with the hands realizes small size reciprocating rotation, it is real under agitation block (7) and the reciprocating motion effect for rubbing cigarette roller (5) with the hands
The smooth blanking of cigarette in cigarette hopper (6) is now stored up, poking wheel (2) is driven by motor (1), and poking wheel is arranged on lower cigarette groove (4) and gone out
Cigarette is dialled in into cigarette intake line under mouthful.
A kind of 2. recycling and processing device of Incomplete Cigarette according to claim 1, it is characterised in that cigarette accelerator master
Body (28) both ends connect the cigarette intake line (11) coaxial with cigarette accelerated passage, cigarette outlet conduit (15), cigarette respectively
Intake line (11) connects the entrance of cigarette accelerated passage and forms negative pressure, and cigarette is dialled in cigarette intake line (11), enters
The cigarette of cigarette intake line (11) is accelerated by cigarette accelerator (12), with high velocity air after cigarette is accelerated in pipeline
Flown out from cigarette outlet conduit (15).
3. the recycling and processing device of a kind of Incomplete Cigarette according to claim 1 or 2, it is characterised in that cigarette accelerates dress
(12) are put to be made up of thread connection cigarette accelerator lid (24) and cigarette accelerator main body (28)；Cigarette accelerator
Main body is cylindrical structural.
4. the recycling and processing device of a kind of Incomplete Cigarette according to any one of claims 1 to 3, it is characterised in that described
Slanted channel is the radially uniform multiple slanted channels of distribution, and an end cross-section diameter of slanted channel connection compressed air cell (26) is big
In the diameter of section of slanted channel connection cigarette accelerating tube terminal.
5. the recycling and processing device of a kind of Incomplete Cigarette according to any one of claims 1 to 3, it is characterised in that described
Slanted channel is 6, after compressed gas enters compressed air cell (26) from compressed air inlet (25), into radially uniform distribution
6 are passed through the slanted channel that cigarette accelerates pipeline, and an end cross-section diameter of slanted channel connection compressed air cell (26) is 4mm,
The diameter of section of connection cigarette accelerating tube terminal is 1mm, and slanted channel and the angle of pipeline axial direction are 15 °.
A kind of 6. recycling and processing device of Incomplete Cigarette according to any one of claims 1 to 3, it is characterised in that compression
Air chamber is annular chamber, and slanted channel connects in radial direction with compressed air cell, connects the slanted channel end face of compressed air cell
The axis of circle center distance cigarette accelerated passage is 13mm.
A kind of 7. recycling and processing device of Incomplete Cigarette according to claim 2, it is characterised in that cigarette intake line
(11) and cigarette outlet conduit (15) external diameter be 12mm, internal diameter 9mm, material therefor is copper pipe, and copper pipe outer accelerates with cigarette
Device (12) is using interference fit.
8. the recycling and processing device of a kind of Incomplete Cigarette according to claim 1, it is characterised in that Hua Yan mechanisms include cigarette
Branch directive wheel (29), cigarette blade (13) is drawn, cigarette directive wheel (29) and a stroke cigarette blade (13) be arranged in parallel, gap therebetween
Passed through for cigarette, draw cigarette blade (13) and fixed by blade rotary components (14), the cigarette to be flown out at a high speed from cigarette outlet conduit (15)
Branch scratches cigarette paper or cork paper along the cigarette direction of motion in the presence of cigarette directive wheel (29) and stroke cigarette blade (13), cigarette
Branch directive wheel (29) and blade rotary components (14) are driven by motor pulley (33) by belt, realize cigarette directive wheel (29)
With the high speed rotation for drawing cigarette blade (13)；The cutting planes for drawing cigarette blade (13) overlap with the axis of cigarette outlet conduit (15).
9. the recycling and processing device of a kind of Incomplete Cigarette according to claim 8, it is characterised in that cigarette directive wheel is provided with
Annular groove uses as smoke guide trough (30), and drawing cigarette blade configuration has damping wheel.
A kind of 10. recycling and processing device of Incomplete Cigarette according to claim 8 or claim 9, it is characterised in that the cigarette scratched
Branch falls into vibration screening device (17) after the guiding elbow (16) of arc, and the cigarette for falling into vibration screening device (17) is passed through
Pipe tobacco and cigarette auxiliary material can be kept completely separate after sorting.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510475145.1A CN106418674B (en) | 2015-08-06 | 2015-08-06 | The recycling and processing device of Incomplete Cigarette |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510475145.1A CN106418674B (en) | 2015-08-06 | 2015-08-06 | The recycling and processing device of Incomplete Cigarette |
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| Publication Number | Publication Date |
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| CN106418674A CN106418674A (en) | 2017-02-22 |
| CN106418674B true CN106418674B (en) | 2017-12-26 |
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| CN201510475145.1A Active CN106418674B (en) | 2015-08-06 | 2015-08-06 | The recycling and processing device of Incomplete Cigarette |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108720078B (en) * | 2018-06-29 | 2023-08-01 | 中国烟草总公司四川省公司 | Automatic tobacco stripper |
| CN108936797B (en) * | 2018-09-06 | 2020-10-27 | 红塔烟草(集团)有限责任公司 | A recovery unit for exploding pearl cigarette props up |
| CN109123760A (en) * | 2018-09-28 | 2019-01-04 | 云南中烟工业有限责任公司 | A kind of feeding device of special-shaped cigarette Preparation equipment |
| CN111248475A (en) * | 2020-03-04 | 2020-06-09 | 红云红河烟草(集团)有限责任公司 | Residual cigarette processing device |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1103929A (en) * | 1966-07-15 | 1968-02-21 | Reynolds Tobacco Co R | Apparatus for disassembling filter and cigarette assemblies |
| CA954003A (en) * | 1972-01-25 | 1974-09-03 | Rothmans Of Pall Mall Canada Limited | Tobacco reclaiming method and apparatus |
| DE4029263C1 (en) * | 1990-09-14 | 1992-02-13 | Fabriques De Tabac Reunies S.A., Neuenburg/Neuchatel, Ch | |
| DE4420902C1 (en) * | 1994-03-25 | 1995-07-13 | Fraunhofer Ges Forschung | Method for dividing casing of cigarette from tobacco |
| DE102004020776B4 (en) * | 2004-04-27 | 2007-03-08 | Hauni Primary Gmbh | Method and device for foreign body separation from a material flow |
| CN1301073C (en) * | 2005-01-18 | 2007-02-21 | 魏积斌 | Method and apparatus for recovering inferior cigarettes and tobacco by gas separation |
| EP2342981B1 (en) * | 2010-01-07 | 2013-08-07 | Decouflé s.a.r.l. | Paper removal for an oscillating conveyor for the tobacco processing industry |
| CN103082407B (en) * | 2013-03-01 | 2014-11-19 | 昆明雷恩科技有限公司 | Device for continuously separating paper tubes from cut tobacco |
| CN104856221B (en) * | 2015-06-05 | 2016-06-22 | 安徽中烟工业有限责任公司 | A kind of race pneumatic detacher of bar cigarette |
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