CN111248475A - Residual smoke treatment device - Google Patents
Residual smoke treatment device Download PDFInfo
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- CN111248475A CN111248475A CN202010144504.6A CN202010144504A CN111248475A CN 111248475 A CN111248475 A CN 111248475A CN 202010144504 A CN202010144504 A CN 202010144504A CN 111248475 A CN111248475 A CN 111248475A
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B1/00—Preparation of tobacco on the plantation
- A24B1/04—Sifting, sorting, cleaning or removing impurities from tobacco
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B7/00—Cutting tobacco
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B7/00—Cutting tobacco
- A24B7/14—Feeding or control devices for tobacco-cutting apparatus
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Abstract
本发明公开了一种残烟处理装置,其包括传动鼓、发射鼓、增压器、切割通道、刀片和负压回收机构;其中,传动鼓的滚动面上均匀设置有多个传送槽;发射鼓的滚动面上均匀设置有多个发射通道,传动鼓可将传送槽中的残烟传送至发射通道中;增压器的输出端与发射鼓上设定位置处的发射通道对齐;切割通道与发射鼓上设定位置处的发射通道对齐;刀片设置在切割通道的内壁上,用于在残烟的卷烟纸上切割出切口;负压回收机构设置在切割通道的出口处,用于从切口处吸引卷烟纸内的烟丝。本发明提供的残烟处理装置,通过风送残烟和负压吸收烟丝的方式,有效降低了烟丝与卷烟纸、滤棒分离过程中的混合程度,提高了烟丝回收率和纯净度。
The invention discloses a residual smoke treatment device, which comprises a transmission drum, a launch drum, a supercharger, a cutting channel, a blade and a negative pressure recovery mechanism; wherein, a plurality of transmission grooves are evenly arranged on the rolling surface of the transmission drum; The rolling surface of the drum is evenly provided with a plurality of firing channels, and the transmission drum can transmit the residual smoke in the transmission groove to the firing channel; the output end of the supercharger is aligned with the firing channel at the set position on the firing drum; the cutting channel It is aligned with the firing channel at the set position on the firing drum; the blade is arranged on the inner wall of the cutting channel, which is used to cut the incision on the cigarette paper of the residual smoke; the negative pressure recovery mechanism is arranged at the outlet of the cutting channel, which is used for cutting The cut place attracts the shredded tobacco in the cigarette paper. The residual smoke treatment device provided by the invention effectively reduces the mixing degree of the cut tobacco in the separation process of the cigarette paper and the filter rod, and improves the recovery rate and purity of the cut tobacco by means of air supplying the residual smoke and absorbing the cut tobacco by negative pressure.
Description
技术领域technical field
本发明涉及卷烟机械技术领域,尤其涉及一种残烟处理装置。The invention relates to the technical field of cigarette machinery, in particular to a residual smoke treatment device.
背景技术Background technique
残烟处理是指卷烟加工期间,将残次烟支的烟丝与卷烟纸、滤棒分离再利用的过程。目前,各卷烟厂制丝车间残烟处理基本技术是利用开条刀辊快速旋转与烟支托辊低速旋转进行旋切,烟支前期通过被除杂、校直后从中部被拉开一条缝;之后,通过不同层级的筛分,最终将烟丝与卷烟纸、滤棒分离。Residual tobacco treatment refers to the process of separating and reusing the cut tobacco of the inferior cigarettes, the cigarette paper and the filter rod during the processing of cigarettes. At present, the basic technology for the treatment of residual smoke in the silk-making workshop of each cigarette factory is to use the rapid rotation of the slitter roller and the low-speed rotation of the cigarette support roller to perform rotary cutting. ; After that, through different levels of sieving, the cut tobacco is finally separated from the cigarette paper and filter rod.
但在这个过程中,为了得到更好的筛分效果,烟丝、卷烟纸和滤棒被多次弹打、多级筛分,残烟处理回收得到的烟丝中难免被混入一些细小的碎纸屑,致使回收烟丝的回收率、纯净度不高。However, in this process, in order to obtain a better screening effect, shredded tobacco, cigarette paper and filter rods are repeatedly beaten and screened in multiple stages, and the shredded tobacco recovered from the residual smoke treatment will inevitably be mixed with some fine paper scraps , resulting in low recovery rate and purity of recycled tobacco.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种残烟处理装置,以降低烟丝与卷烟纸、滤棒分离过程中混合程度,减少分离产生的造碎,提高烟丝回收率和纯净度。The purpose of the present invention is to provide a residual smoke treatment device, so as to reduce the degree of mixing of shredded tobacco, cigarette paper and filter rod in the separation process, reduce the crushing caused by separation, and improve the recovery rate and purity of shredded tobacco.
本发明提供了一种残烟处理装置,其中,包括:The present invention provides a residual smoke treatment device, which includes:
传动鼓,所述传动鼓的滚动面上均匀设置有多个传送槽;a transmission drum, a plurality of transmission grooves are evenly arranged on the rolling surface of the transmission drum;
发射鼓,所述发射鼓的滚动面上均匀设置有多个发射通道,所述传动鼓与所述发射鼓之间设置有传送位,所述传送槽中的残烟在所述传送位处被传送至与所述传送位对应的所述发射通道中;Launching drum, a plurality of launching channels are evenly arranged on the rolling surface of the launching drum, a transmission position is set between the transmission drum and the launching drum, and the residual smoke in the transmission groove is removed at the transmission position. transmitting to the transmit channel corresponding to the transmit bit;
增压器,所述增压器的输出端与所述发射鼓上设定位置处的发射通道对齐;a supercharger, the output end of the supercharger is aligned with the firing channel at the set position on the firing drum;
切割通道,所述切割通道与所述发射鼓上设定位置处的发射通道对齐,且所述切割通道与所述增压器位于所述发射鼓的两侧;a cutting channel, the cutting channel is aligned with the firing channel at a set position on the firing drum, and the cutting channel and the supercharger are located on both sides of the firing drum;
刀片,所述刀片设置在所述切割通道的内壁上,用于在残烟的卷烟纸上切割出切口;a blade, the blade is arranged on the inner wall of the cutting channel, and is used to cut a notch on the cigarette paper of the residual smoke;
负压回收机构,所述负压回收机构设置在所述切割通道的出口处,用于从所述切口处吸引卷烟纸内的烟丝。A negative pressure recovery mechanism, the negative pressure recovery mechanism is arranged at the outlet of the cutting channel, and is used for sucking the shredded tobacco in the cigarette paper from the incision.
如上所述的残烟处理装置,其中,优选的是,所述刀片设置有两个以上,两个以上的所述刀片在所述切割通道的内壁上均匀分布,且两个以上的所述刀片的刃口之间的最大距离小于所述残烟的直径。The device for treating residual smoke as described above, wherein, preferably, there are two or more blades, the two or more blades are evenly distributed on the inner wall of the cutting channel, and the two or more blades are evenly distributed on the inner wall of the cutting channel. The maximum distance between the cutting edges is less than the diameter of the residual smoke.
如上所述的残烟处理装置,其中,优选的是,还包括振筛,所述振筛设置在所述切割通道的出口处,所述负压回收机构的回收方向与所述振筛表面垂直。The residual smoke treatment device as described above, preferably, further comprises a vibrating screen, the vibrating screen is arranged at the outlet of the cutting channel, and the recovery direction of the negative pressure recovery mechanism is perpendicular to the surface of the vibrating screen .
如上所述的残烟处理装置,其中,优选的是,所述负压回收机构包括气动泵、回收管路和回收罩,所述气动泵与所述回收管路的一端相连,所述回收管路的另一端与所述回收罩相连,所述回收罩为喇叭形。The residual smoke treatment device as described above, wherein, preferably, the negative pressure recovery mechanism includes a pneumatic pump, a recovery pipeline and a recovery cover, the pneumatic pump is connected to one end of the recovery pipeline, and the recovery pipeline The other end of the road is connected with the recovery cover, and the recovery cover is trumpet-shaped.
如上所述的残烟处理装置,其中,优选的是,所述负压回收机构还包括过滤结构,所述过滤结构设置在所述回收罩中或所述回收管路中。In the above device for treating residual smoke, preferably, the negative pressure recovery mechanism further includes a filter structure, and the filter structure is disposed in the recovery hood or in the recovery pipeline.
如上所述的残烟处理装置,其中,优选的是,还包括挡烟壳体,所述挡烟壳体与所述发射鼓的部分滚动面间隙配合。The device for treating residual smoke as described above, preferably, further comprises a smoke-blocking casing, and the smoke-blocking casing is in clearance fit with a part of the rolling surface of the firing drum.
本发明提供的残烟处理装置,通过风送残烟和负压吸收烟丝的方式,有效降低了烟丝与卷烟纸、滤棒分离过程中的混合程度,提高了烟丝回收率和纯净度。The residual smoke treatment device provided by the invention effectively reduces the mixing degree of the cut tobacco in the separation process of the cigarette paper and the filter rod by means of air supplying the residual smoke and negative pressure absorption of the cut tobacco, and improves the recovery rate and the purity of the cut tobacco.
附图说明Description of drawings
下面结合附图对本发明的具体实施方式作进一步详细的说明。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
图1为本发明实施例提供的残烟处理装置的结构示意图;1 is a schematic structural diagram of a residual smoke treatment device provided by an embodiment of the present invention;
图2为传动鼓和发射鼓配合的状态图;Figure 2 is a state diagram of the cooperation between the transmission drum and the launch drum;
图3为刀片的结构示意图;Fig. 3 is the structural representation of blade;
图4为切割通道的断面图。Figure 4 is a sectional view of the cutting channel.
附图标记说明:Description of reference numbers:
100-传动鼓 110-传送槽 120-传送位100-Transmission drum 110-Transmission slot 120-Transmission position
200-发射鼓 210-发射通道 220-挡烟壳体200-launch drum 210-launch channel 220-smoke shield
230-发射位 300-切割通道 310-刀片230 - Launch position 300 - Cutting channel 310 - Blade
311-刃口 400-负压回收机构 410-回收管路311- Cutting edge 400- Negative pressure recovery mechanism 410- Recovery pipeline
420-回收罩 500-增压器 600-振筛420-recovery hood 500-supercharger 600-vibrating screen
700-残烟700-Residual smoke
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but not to be construed as a limitation of the present invention.
如图1至图4,本发明实施例提供了一种残烟处理装置,其包括传动鼓100、发射鼓200、增压器500、切割通道300、刀片310和负压回收机构400;其中,传动鼓100的滚动面上均匀设置有多个传送槽110;发射鼓200的滚动面上均匀设置有多个发射通道210,传动鼓100与发射鼓200之间设置有传送位120,传送槽110中的残烟700在传送位120处被传送至与传送位120对应的发射通道210中;增压器500的输出端与发射鼓200上设定位置处的发射通道210对齐;切割通道300与发射鼓200上设定位置处的发射通道210对齐,且切割通道300与增压器500位于发射鼓200的两侧;刀片310设置在切割通道300的内壁上,用于在残烟700的卷烟纸上切割出切口;负压回收机构400设置在切割通道300的出口处,用于从切口处吸引卷烟纸内的烟丝。1 to 4, an embodiment of the present invention provides a residual smoke treatment device, which includes a
其中,传动鼓100可以设置在发射鼓200的上方,而传动鼓100与发射鼓200之间保持有间隙,该间隙所在位置即为上述传送位120,残烟700被输送至传动鼓100处时,残烟700可以进入传送槽110,随着传动鼓100的持续转动,可以将残烟700随传送槽110输送至传送位120,到达传送位120的残烟700可以脱离传送槽110并进入与传送位120对应的发射通道210中。发射通道210随发射鼓200的转动可以将残烟700传输至于增压器500对齐的位置,即发射位230,增压器500可以向位于发射位230的发射通道210中输入高压空气,以将残烟700吹向切割通道300,由于切割通道300中设有刀片310,且刀片310的刃口311朝向残烟700的烟卷,当烟卷经过刀片310时,烟卷的卷烟纸可以被刀片310切出切口,该切口可以从烟卷的末端延伸至滤棒处。而被切割后的残烟700会继续受高压空气的吹动运动至负压回收机构400,负压回收机构400可以将烟丝从烟卷上的切口处吸收至回收设备,而被吸走烟丝的滤棒和卷烟纸则掉落至废料回收机构中。Wherein, the
其中,当处于发射位230的发射通道210中的残烟700被吹出至切割通道300中时,发射鼓200转动以将下一个装有残烟700的发射通道210转动至发射位230,而失去残烟700的发射通道210则向传送位120转动,以接收下一支残烟700,从而实现了残烟700的连续作业。Wherein, when the
相对于现有技术而言,本发明实施例提供的残烟处理装置,替代了现有的多次弹打、多级筛分的方式,通过风送残烟700和负压吸收烟丝的方式,有效降低了烟丝与卷烟纸、滤棒分离过程中的混合程度,减少了分离产生的造碎,提高了烟丝回收率和纯净度。Compared with the prior art, the residual smoke treatment device provided by the embodiment of the present invention replaces the existing method of multiple beating and multi-stage screening, and adopts the method of sending the
需要说明的是,为了防止残烟700在被传送至传送位120之前而发生掉落,在传动鼓100的外围可以设置有挡板,挡板可以为与传动鼓100的滚动面相配合的弧形结构,在残烟700未被传送至传送位120之前,可以通过挡板来阻挡残烟700,以防掉落。It should be noted that, in order to prevent the
进一步,刀片310可以设置有两个以上,两个以上的刀片310在切割通道300的内壁上均匀分布,且两个以上的刀片310的刃口311之间的最大距离小于残烟700的直径。Further, there may be more than two
当残烟700从发射通道210中输出时,残烟700可以从各刀片310的刃口311之间经过,从而可以使刃口311在卷烟纸上划出切口。其中,发射通道210的出口中心与切割通道300的中心共线,发射通道210的直径略大于各个刀片310刃口311之间的最大距离,从而可以保证残烟700被吹出发射通道210时,可以在各刀片310之间被切出切口。本实施例中,刀片310的数量优选为四个。When the
进一步,该装置还包括振筛600,振筛600设置在切割通道300的出口处,负压回收机构400的回收方向与振筛600表面垂直。Further, the device further includes a vibrating
当残烟700从切割通道300中输出时,残烟700可以掉落至振筛600上,振筛600可以通过震动将卷烟纸中的烟丝从卷烟纸中振落,以便上方的负压回收机构400的吸附回收。When the
进一步,负压回收机构400包括气动泵、回收管路410和回收罩420,气动泵与回收管路410的一端相连,回收管路410的另一端与回收罩420相连,回收罩420为喇叭形。Further, the negative
其中,喇叭形的回收罩420可以扩大对烟丝的接收范围,提升吸附回收效率。Among them, the trumpet-shaped
进一步,负压回收机构400还包括过滤结构,过滤结构设置在回收罩420中或回收管路410中,从而可以有效抑制滤棒屑及碎纸屑混入烟丝中。Further, the negative
进一步,该装置还包括挡烟壳体220,挡烟壳体220与发射鼓200的部分滚动面间隙配合。Further, the device further includes a smoke-blocking
发射鼓200在将发射通道210中的残烟700输送至发射位230的过程中,如果发射通道210转动超过90°,可能会因发射通道210的开口向下倾斜而造成残烟700提前掉落,为此,可以将挡烟壳体220阻挡在发射鼓200上残烟700在输送至发射位230之前容易掉落的部位。During the process of delivering the
本发明实施例提供的残烟处理装置,替代了现有的多次弹打、多级筛分的方式,通过风送残烟和负压吸收烟丝的方式,有效降低了烟丝与卷烟纸、滤棒分离过程中的混合程度,减少了分离产生的造碎,提高了烟丝回收率和纯净度。The residual smoke treatment device provided by the embodiment of the present invention replaces the existing method of multiple beating and multi-stage screening, and adopts the method of sending residual smoke by air and absorbing shredded tobacco by negative pressure, which effectively reduces the amount of tobacco shredded, cigarette paper, filter and shredded tobacco. The degree of mixing in the rod separation process reduces the fragmentation generated by the separation and improves the recovery rate and purity of the cut tobacco.
以上依据图式所示的实施例详细说明了本发明的构造、特征及作用效果,以上所述仅为本发明的较佳实施例,但本发明不以图面所示限定实施范围,凡是依照本发明的构想所作的改变,或修改为等同变化的等效实施例,仍未超出说明书与图示所涵盖的精神时,均应在本发明的保护范围内。The structure, features and effects of the present invention have been described in detail above according to the embodiments shown in the drawings. The above are only the preferred embodiments of the present invention, but the scope of the present invention is not limited by the drawings. Changes made to the concept of the present invention, or modifications to equivalent embodiments with equivalent changes, shall fall within the protection scope of the present invention as long as they do not exceed the spirit covered by the description and drawings.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115530416A (en) * | 2022-10-27 | 2022-12-30 | 广东中烟工业有限责任公司 | Cutting screw |
| CN115736333A (en) * | 2022-12-05 | 2023-03-07 | 河南中烟工业有限责任公司 | Cigarette machine waste smoke is collected and separation recovery unit |
| CN116369585A (en) * | 2023-04-24 | 2023-07-04 | 武汉莱沃智能科技有限公司 | Cigarette transmitting mechanism |
| WO2025194516A1 (en) * | 2024-03-19 | 2025-09-25 | 红云红河烟草(集团)有限责任公司 | Control method for and apparatus for online recycling of tobacco shreds from defective cigarettes rejected by cigarette making machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115530416A (en) * | 2022-10-27 | 2022-12-30 | 广东中烟工业有限责任公司 | Cutting screw |
| CN115530416B (en) * | 2022-10-27 | 2023-09-19 | 广东中烟工业有限责任公司 | a cutting screw |
| CN115736333A (en) * | 2022-12-05 | 2023-03-07 | 河南中烟工业有限责任公司 | Cigarette machine waste smoke is collected and separation recovery unit |
| CN116369585A (en) * | 2023-04-24 | 2023-07-04 | 武汉莱沃智能科技有限公司 | Cigarette transmitting mechanism |
| CN116369585B (en) * | 2023-04-24 | 2026-03-17 | 武汉莱沃智能科技有限公司 | Cigarette transmitting mechanism |
| WO2025194516A1 (en) * | 2024-03-19 | 2025-09-25 | 红云红河烟草(集团)有限责任公司 | Control method for and apparatus for online recycling of tobacco shreds from defective cigarettes rejected by cigarette making machine |
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Application publication date: 20200609 |
