CN1301073C - Method and apparatus for recovering inferior cigarettes and tobacco by gas separation - Google Patents
Method and apparatus for recovering inferior cigarettes and tobacco by gas separation Download PDFInfo
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- CN1301073C CN1301073C CNB2005100456797A CN200510045679A CN1301073C CN 1301073 C CN1301073 C CN 1301073C CN B2005100456797 A CNB2005100456797 A CN B2005100456797A CN 200510045679 A CN200510045679 A CN 200510045679A CN 1301073 C CN1301073 C CN 1301073C
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Abstract
The present invention relates to a method and a device for recovering tobacco shreds from cigarette rejects by gas separation, which belongs to the technical field of cigarettes. The device is provided with a gas separation type device for recovering tobacco shreds from cigarette rejects, so that the cigarette rejects can reach the blowing service position of the device through transportation and shaping; a high-pressure nozzle of a pulse blowing device is controlled to blow aligning with the filter tip rod end of cigarette rejects and the arbitrary end of cigarettes without a filter tip rod in the blowing service position, and pulse blowing is carried out by using purified compressed air, so that the tobacco shreds of the cigarette rejects can be instantly separated from the tobacco paper and the filter tip rods of the cigarette rejects into different recovery passages; the compressed air is of 2 to 8 standard atmospheric pressure. The device is composed of a feeding device, a shaping device, a transporting device, a pulse blowing and separating device, a recovery device for tobacco shreds, a recovery device for tobacco paper and filter tip rods as well as foreign matters, and a control device for electric appliances. The present invention can instantly separate the tobacco shreds of cigarette rejects from the tobacco paper and the filter tip rods of the cigarette rejects, the tobacco paper and the filter tip rods can not be destroyed, and no foreign matter, such as paper scraps, filament bundle velour, etc., is contained in the recovered tobacco shreds.
Description
Technical field
The invention belongs to technical field of cigarettes, separate the method and apparatus that residual, the inferior cigarette of recovery props up pipe tobacco with gas in particularly a kind of production of cigarettes.
Background technology
The cigarette industry that is recovered in that residual, inferior cigarette props up pipe tobacco is the problem that must solve, and it is directly connected to the utilization rate and the benefit of pipe tobacco.At present, the recovery that domestic residual, inferior cigarette props up pipe tobacco is all adopted hobboing cutter to cut open and is propped up or the humidification expanding method, and mostly is concentrated recovery.Also not really desirable aspect result of use, its shortcoming mainly is presented as:
1, the pipe tobacco rate of recovery low (hobboing cutter cuts open a method and is about 45%, and the humidification plavini is about 60%).
2, be mixed with the paper scrap that can't separate, tow suede etc. in the pipe tobacco of Hui Shouing, have a strong impact on the quality that pipe tobacco and cigarette prop up.
3, concentrate the recovery pipe tobacco cycle long, the volatilization of composition such as moisture, spices in the pipe tobacco also influences tobacco quality, if processing will increase cost greatly again.
Summary of the invention
Prop up the problem that tobacco cut recycling machine exists at residual, inferior cigarette in the existing production of cigarettes technology, the invention provides a kind of gas separate type and reclaim method and the device that residual, inferior cigarette props up pipe tobacco.
Gas separate type of the present invention reclaims the method that residual, inferior cigarette props up pipe tobacco, residual, the inferior cigarette of gas separate type at first is set props up retracting device, make inferior cigarette prop up the winding-up station that arrives device by transmission, shaping, the high pressure nozzle of control impuls blowing device is aimed at the mouth rod end that residual, inferior cigarette props up on the winding-up station and is not had mouth rod cigarette and prop up arbitrary end, adopt the compressed air that purified to carry out pulse jet, pipe tobacco that inferior cigarette props up and cigarette paper, mouth rod moment is separated and to different recovery approaches, used compressed air is 2～8 standard atmospheric pressures.
Residual, the inferior cigarette of the gas separate type of setting of the present invention props up the pipe tobacco retracting device and is made up of foreign material retracting devices such as charging gear, apparatus for shaping, transmitting device, pulse jet separator, pipe tobacco retracting device, cigarette paper and mouth rod and electric apparatus control apparatus.
Charging gear is a spiral that rises the step by step groove that shakes, and its bottom is provided with vibrating motor or electromagnet; Link to each other at spiral exit, groove top and the straight line groove that shakes that shakes, the shake top of groove of straight line is the blanking storehouse, be provided with the vibration electromagnet in the shake bottom of groove of straight line, the bottom portion in blanking storehouse has blanking port, in the bottom in blanking storehouse the transmission apparatus for shaping is set, the top of transmitting apparatus for shaping is relative with the blanking port in blanking storehouse, and the upper end of conveyer adorns an end plate in order to avoid residual, the inferior cigarette that gets off from blanking port props up overflows.Conveyer is a conveyer belt, is provided with side arrangement backplate in its side, and it is concordant gradually that residual, the inferior cigarette of transverse movement is propped up, and apparatus for shaping is a reciprocating band, is positioned at the top of main belt, and the axle at both ends is fixed on the backplate of lower conveyor belt both sides.Its direction of motion is opposite with the following main belt direction of motion, (top is fast by the speed difference with following main belt, following slow) cigarette is propped up at two motion interbands roll relatively and be able to shaping, be provided with the blanking slideway in the lower end of conveyer belt, hopper links to each other with the blanking slideway, be provided with the pulse jet separator in the bottom of hopper, the pulse jet separator is a stepping runner, be provided with fixedly mouth rod detecting sensor in its side, different parts in stepping runner both sides is provided with the high-voltage pulse injection nozzle carrier, on injection nozzle carrier, be fixed with the high-voltage pulse nozzle, the high-voltage pulse nozzle links to each other with compressed air line, matches with high pressure nozzle, is provided with nozzle pressing plate and spacing band; Two groups of nozzle relative directions the pipe tobacco recovery approach is housed, two groups of pipe tobacco recovery approach bottoms are reclaimed conveyer belt by pipe tobacco and are joined, and are provided with cigarette paper, mouth rod recovery conveyer belt in the bottom of stepping runner; Electric apparatus control apparatus is core with PLC, finishes the logic control of equipment by software.
The execution in step of its software control is as shown in the figure: beginning, judge that machine is manually or automatically, manual single-set operation then in this way, as automatically, enabling signal, after opening automatic signal, start cigarette paper, the mouth rod reclaims conveyer belt, start the pipe tobacco conveyer belt, start the stepping runner, start conveyer belt, start apparatus for shaping, start the straight line groove that shakes, start the spiral groove that shakes, judge whether safety interlocking is normal, judge then normally whether hopper blocks, the clog-free autostop that then judges whether is not shut down and is then detected mouth rod direction, and the mouth rod is when high pressure nozzle 15 sides, winding-up pressing plate 26 is pressed to inferior cigarette and is propped up, high pressure nozzle is aimed at cigarette holder, carry out pulse jet, the high pressure nozzle return, winding-up pressing plate return, program return judges that safety interlocking is normal; And when mouth rod direction detects not at high pressure nozzle 15, then cigarette props up with the stepping runner and arrives high pressure nozzle 24 stations, the pressing plate 28 of then jetting presses to that cigarette props up, high pressure nozzle 24 is aimed at cigarette holders and carried out pulse jet, high pressure nozzle return, winding-up pressing plate return, and program is returned before safety interlocking judges.
Use residual, the inferior cigarette of gas separate type of the present invention to prop up the pipe tobacco retracting device, inferior cigarette props up spiral by the charging gear groove that shakes and rises step by step, and unordered residual, inferior cigarette props up marshalling in a jumble, and make its rectilinear motion, constantly enter the straight line groove that shakes in order, inferior cigarette props up and arrives the shake blanking storehouse of groove end of straight line and laterally fall on the conveyer belt of conveyer, is transmitted and takes away, realize the cross-feeding that cigarette props up, end plate can prevent that cigarette from propping up and be scattered or change direction.Though this moment, cigarette propped up with the conveyer belt transverse movement, and is uneven, progressively force together by side arrangement backplate.In the process that conveyer belt transports, inferior cigarette props up through the apparatus for shaping on the conveyer belt, promptly pass through the speed difference of upper and lower two conveyer belts, cigarette is propped up between two conveyer belts roll relatively and be able to shaping, inferior cigarette after the shaping props up by the lower end of transport tape sends into hopper through slideway, with the stepping rotation of stepping runner, the cigarette that falls into pulse jet separator input station (the hopper bottom) props up to be taken away, successively through the detection of mouth rod end, winding-up separation, pipe tobacco and foreign material recovery etc.
Residual, inferior cigarette of the present invention props up the pipe tobacco recovery method and device adopts high pressure nozzle, utilize the Compressed Gas pulse jet, pipe tobacco that residual, inferior cigarette props up and cigarette paper, mouth rod moment is separated, do not destroy cigarette paper and mouth rod, make in the pipe tobacco of recovery and do not contain impurity such as paper scrap, tow suede, compact equipment, volume are little, equipment capacity can be chosen wantonly as required, get final product unit operation, concentrate and reclaim the pipe tobacco that residual, inferior cigarette props up, also can with the supporting use of cigarette machine, the pipe tobacco that residual, the inferior cigarette of online recovery props up can directly utilize.
Description of drawings:
Fig. 1 is an overall structure schematic diagram of the present invention;
Fig. 2 is an apparatus for shaping schematic diagram of the present invention;
Fig. 3 is high pressure nozzle winding-up process schematic diagram of the present invention;
Fig. 4 is a retracting device electrical structure schematic diagram of the present invention;
Fig. 5 controls software flow pattern for the present invention.
Among the figure: the 1 spiral groove that shakes, 2 vibrating motors or vibration electromagnet, 3 straight lines shake groove and blanking storehouse, the 4 straight lines groove vibration electromagnet that shakes, 5 is straight-line residual, inferior cigarette props up, 6 transverse movements residual, inferior cigarette props up, 7 end plates, 8 conveyer belts, 9 sides arrangement backplate, 10 reshapers, 11 blanking slideways, 12 hoppers, residual in the 13 runner pan feeding stations, inferior cigarette props up, 14 mouths rod detecting sensor, 15,24 high pressure nozzles, 16 stepping runner motors, 17 stepping runners, 18 the winding-up separation station residual, inferior cigarette props up, 19,25 pipe tobacco recovery approaches, 20,23 pipe tobaccos reclaim conveyer belt, cigarette paper and mouth rod after 21 separation, 22 cigarette paper, the foreign material of mouth rod reclaim conveyer belt, 26,28 winding-up pressing plates, 27 spacing bands, 29 are in the residual of detection station, inferior cigarette props up, 40 manual selector buttons, 41 auto-start buttons, 42 automatic stop buttons, the 43 spirals groove start button that shakes, the 44 spirals groove stop button that shakes, the 45 straight lines groove start button that shakes, the 46 straight lines groove stop button that shakes, 47 conveyer belts, 8 start buttons, 48 conveyer belts, 8 stop buttons, 49 shaping tape starting buttons, 50 shaping band stop buttons, 51 stepping runner start buttons, 52 stepping runner stop buttons, 53 pipe tobaccos reclaim conveyer belt 20,23 start buttons, 54 pipe tobaccos reclaim conveyer belt 20,23 stop buttons, 55 cigarette paper, the mouth rod reclaims conveyer belt 22 start buttons, 56 cigarette paper, the mouth rod reclaims conveyer belt 22 stop buttons, 57 bin hang-ups detectors, 58 mouths rod direction detector, 59 safety interlockings, 60 Programmable Logic Controllers, 61,66,71,79,83,87 contactor coils, 63,68,73,81,85,89 contacts of contactor, 62,67,72,76,80,84,88 breakers, 64, the shake vibration electromagnet of groove of the shake vibration electromagnet of groove of 69 FMAM devices, 65 spirals, 70 straight lines, 75 frequency converters, 74 conveyer belts, 8 motors, 78 shaping translators, 82 runner motors, 86 cigarette paper, the mouth rod reclaims conveyer belt 22 motors, 90 pipe tobaccos reclaim conveyer belt 20 motors, and 91 pipe tobaccos reclaim conveyer belt 23 motors, 92 nozzle pressing plates, 26 magnetic valves, 93 nozzle pressing plates, 28 magnetic valves, 94 high pressure nozzles 15 press magnetic valve, 95 high pressure nozzles, 15 winding-up magnetic valves, and 96 high pressure nozzles 24 press magnetic valve, 97 high pressure nozzles, 24 winding-up magnetic valves, 98 touch-screens.
The specific embodiment
Gas separate type of the present invention reclaims residual, inferior cigarette props up the method and the device of pipe tobacco, as shown in Figure 1: charging gear is a power with vibrating motor or vibration electromagnet 2, adopt the spiral of the special angle groove 1 that shakes, with mixed and disorderly unordered residual, inferior cigarette props up marshalling, and make its rectilinear motion, as 5 constantly shaking in order among the figure into the straight line groove 3 that shakes, under straight line shakes the vibration of groove, straight-line inferior cigarette props up 5 and arrives the straight lines blanking storehouse, groove end that shakes, laterally fall on the conveyer belt 8, and taken away by it, realize transverse movement that cigarette props up with feed, end plate 7 is used for preventing that cigarette from propping up is scattered or changes direction, at this moment, though cigarette props up with the conveyer belt transverse movement, and is uneven, progressively force together by side arrangement backplate 9.
Apparatus for shaping 10 is a reciprocating band, be positioned at the top of main belt 8, its direction of motion is opposite with the direction of motion of following main belt 8, the axle at both ends is fixed on the backplate of following main belt 8 both sides, as shown in Figure 2, by the speed difference (top is fast, following slow) of shaping band and following main belt 8, make cigarette prop up 6 in the rolling and be able to shaping relatively of two motion interbands.
The effect of conveyer is that residual, the inferior cigarette Zhi Lianxu after the shaping is sent into the pulse jet separator.Pulse jet separator of the present invention adopts the structure of stepping runner form, adopts the form of hopper blanking.The cigarette of laterally supplying with after the shaping props up 6 and is transmitted continuously and is with 8 to drive, and sends into hopper 12 through blanking slideway 11, rotates with the stepping of stepping runner 17, and the cigarette that will fall into pulse jet separator input station (the hopper bottom) props up to be taken away.
The pulse jet separator is the core link of this device, its crucial part is to adopt high pressure nozzle, the pipe tobacco that the pulse jet that utilizes Compressed Gas props up residual, inferior cigarette and cigarette paper, mouth rod moment thoroughly separates, and compressed air will be after filtration, and air pressure is between 2 to 8 standard atmospheric pressures.
Stepping runner form pulse jet separator, as shown in Figure 1, stepping with stepping runner 17 is rotated, earlier through mouth rod detecting sensor 14 (sensor and residual, inferior cigarette Zhi Yiyi correspondence) detects, the mouth rod is at nozzle 15 ends, when going to nozzle 15 stations, winding-up pressing plate 26 is pushed down cigarette and is propped up, nozzle 15 is pressed to the mouth rod simultaneously, Compressed Gas is by the instantaneous winding-up of mouth rod end pulse, make pipe tobacco and cigarette paper, the mouth rod thoroughly separates at moment, pipe tobacco is blown into pipe tobacco recovery approach 25 and reclaims conveyer belt 23 recovery by pipe tobacco, winding-up pressing plate 26 is decontroled nozzle 15 returns, the mouth rod after the separation, cigarette paper and unsegregated cigarette prop up the station that goes to 24 nozzle places under the restriction of spacing band with the stepping of stepping runner 17.The mouth rod props up at residual, inferior cigarette nozzle 24 ends or that do not have the mouth rod, is separated and recovery by the corresponding one by one winding-up of nozzle 24.Mouth rod after the separation, cigarette paper 21 are fallen because of the restriction that does not have spacing band on the foreign material recovery conveyer belt 22 at the minimum station of runner and are recovered.
Claims (2)
1, a kind of gas separate type reclaims the method that residual, inferior cigarette props up pipe tobacco, it is characterized in that being provided with residual, the inferior cigarette of gas separate type and prop up retracting device, make inferior cigarette prop up the winding-up station that arrives device by transmission, shaping, the high pressure nozzle of control impuls blowing device is aimed at the mouth rod end that residual, inferior cigarette props up on the winding-up station and is not had mouth rod cigarette and prop up arbitrary end, adopt the compressed air that purified to carry out pulse jet, make pipe tobacco that residual, inferior cigarette props up and cigarette paper, mouth rod moment be separated to different recovery approaches and reclaim, used compressed air is 2～8 standard atmospheric pressures.
2, a kind of gas separate type of the described method of claim 1 that realizes reclaims the device that residual, inferior cigarette props up pipe tobacco, it is characterized in that this device comprises charging gear, apparatus for shaping, transmitting device, pulse jet separator, pipe tobacco retracting device, cigarette paper and mouth rod foreign material retracting device and electric apparatus control apparatus; Charging gear is a spiral that rises the step by step groove that shakes, and its bottom is provided with vibrating motor or electromagnet; Link to each other at spiral exit, groove top and the straight line groove that shakes that shakes, the straight line groove top that shakes is the blanking storehouse, be provided with the vibration electromagnet in the shake bottom of groove of straight line, the bottom in blanking storehouse has blanking port, in the bottom in blanking storehouse the transmission apparatus for shaping is set, the top of transmitting apparatus for shaping is relative with the blanking port in blanking storehouse, and the upper end of conveyer adorns an end plate in order to avoid residual, the inferior cigarette that gets off from blanking port props up overflows; Conveyer is a conveyer belt, be provided with side arrangement backplate in its side, apparatus for shaping is positioned at the top of conveyer belt, apparatus for shaping is a reciprocating band, the axle at both ends is fixed on the backplate of following main belt both sides, its direction of motion is opposite with the direction of motion of following main belt, by with the speed difference of following main belt, cigarette is propped up between two conveyer belts, roll relatively and is able to shaping; Be provided with the blanking slideway in the lower end of conveyer belt, hopper links to each other with the blanking slideway, be provided with the pulse jet separator in the bottom of hopper, the pulse jet separator is a stepping runner, be provided with mouth rod detecting sensor in its side, the different parts in stepping runner both sides is provided with the high-voltage pulse injection nozzle carrier, is fixed with the high-voltage pulse nozzle on injection nozzle carrier, the high-voltage pulse nozzle links to each other with compressed air line, matches with high pressure nozzle to be provided with nozzle pressing plate and spacing band; Two groups of nozzle relative directions the pipe tobacco recovery approach is housed, two pipe tobacco recovery approaches bottom is reclaimed conveyer belt by pipe tobacco and is joined, and is provided with cigarette paper, mouth rod recovery conveyer belt in the bottom of stepping runner; Electric apparatus control apparatus is core with PLC, finishes the logic control of equipment by software.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100456797A CN1301073C (en) | 2005-01-18 | 2005-01-18 | Method and apparatus for recovering inferior cigarettes and tobacco by gas separation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100456797A CN1301073C (en) | 2005-01-18 | 2005-01-18 | Method and apparatus for recovering inferior cigarettes and tobacco by gas separation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1644116A CN1644116A (en) | 2005-07-27 |
| CN1301073C true CN1301073C (en) | 2007-02-21 |
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ID=34876393
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100456797A Expired - Fee Related CN1301073C (en) | 2005-01-18 | 2005-01-18 | Method and apparatus for recovering inferior cigarettes and tobacco by gas separation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1301073C (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101317694B (en) * | 2008-07-22 | 2010-06-09 | 常德瑞华制造有限公司 | Multi-time two-sided gas blowing type recycling machine for tobacco shred of waste cigarette |
| PL217989B1 (en) * | 2010-07-05 | 2014-09-30 | Int Tobacco Machinery Poland | Method and apparatus for destructive opening of cigarette packs |
| CN102228310A (en) * | 2011-04-15 | 2011-11-02 | 云南烟草科学研究院 | Device capable of automatically separating tobacco shreds from tobacco pipe in cigarette |
| WO2014072175A1 (en) * | 2012-11-12 | 2014-05-15 | Hauni Maschinenbau Ag | Reject-separating device and apparatus for producing products in the tobacco-processing industry with a reject-separating device |
| CN103099312B (en) * | 2013-03-01 | 2014-11-19 | 昆明雷恩科技有限公司 | Flexible blowing nozzle |
| CN104013102B (en) * | 2014-06-17 | 2016-01-06 | 常德瑞华制造有限公司 | A kind of tobacco shred of waste cigarette reclaimer |
| CN105326088A (en) * | 2014-08-11 | 2016-02-17 | 李新亮 | Processor for defective cigarettes |
| CN104146340A (en) * | 2014-08-13 | 2014-11-19 | 昆明红实科技有限公司 | Cut tobacco recovering device |
| CN105501938B (en) * | 2014-10-15 | 2018-02-06 | 中联重科股份有限公司 | Material dispersing device, engineering machinery and material dispersion method |
| CN106418674B (en) * | 2015-08-06 | 2017-12-26 | 红塔烟草(集团)有限责任公司 | The recycling and processing device of Incomplete Cigarette |
| CN109222221B (en) * | 2018-11-01 | 2021-07-27 | 四川三联新材料有限公司 | Non-combustible cigarette smoking base strip and preparation method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4278100A (en) * | 1978-10-23 | 1981-07-14 | Philip Morris Incorporated | Method and apparatus for separating tobacco from rejected cigarettes |
| CN2312589Y (en) * | 1997-12-16 | 1999-04-07 | 董虎报 | Apparatus for recovering cut tobacco of defective cigarette |
| CN2377855Y (en) * | 1999-06-10 | 2000-05-17 | 熊仲云 | Device for removing papers or other parts from defective cigarettes on equipment for recovering cut tobaccoes of waste or defective cigrettes |
| CN2770383Y (en) * | 2005-01-18 | 2006-04-12 | 魏积斌 | Gas separate type incomplete cigarette tobacco shred recovering device |
-
2005
- 2005-01-18 CN CNB2005100456797A patent/CN1301073C/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4278100A (en) * | 1978-10-23 | 1981-07-14 | Philip Morris Incorporated | Method and apparatus for separating tobacco from rejected cigarettes |
| CN2312589Y (en) * | 1997-12-16 | 1999-04-07 | 董虎报 | Apparatus for recovering cut tobacco of defective cigarette |
| CN2377855Y (en) * | 1999-06-10 | 2000-05-17 | 熊仲云 | Device for removing papers or other parts from defective cigarettes on equipment for recovering cut tobaccoes of waste or defective cigrettes |
| CN2770383Y (en) * | 2005-01-18 | 2006-04-12 | 魏积斌 | Gas separate type incomplete cigarette tobacco shred recovering device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1644116A (en) | 2005-07-27 |
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