CN2770383Y - Gas separate type incomplete cigarette tobacco shred recovering device - Google Patents
Gas separate type incomplete cigarette tobacco shred recovering device Download PDFInfo
- Publication number
- CN2770383Y CN2770383Y CN 200520088983 CN200520088983U CN2770383Y CN 2770383 Y CN2770383 Y CN 2770383Y CN 200520088983 CN200520088983 CN 200520088983 CN 200520088983 U CN200520088983 U CN 200520088983U CN 2770383 Y CN2770383 Y CN 2770383Y
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- China
- Prior art keywords
- cigarette
- pipe tobacco
- nozzle
- shaping
- tobacco shred
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- Expired - Fee Related
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Abstract
The utility model relates to a gas separate type incomplete cigarette tobacco shred recovering device which belongs to the technical field of cigarettes. The device is composed of a material feeding device, a shaping device, a transmission device, a pulse blowing separation device, a tobacco shred recovering device, a recovering device for a tobacco sheet and the foreign matter of a filtering tip, and an electric appliance controller. The gas separate type incomplete cigarette tobacco shred recovering device of the utility model uses a high pressure nozzle and uses the pulse blowing of compressed gas for instantly separating the tobacco shred, the tobacco sheet and the filter tip of an incomplete cigarette. The tobacco sheet and the filtering tip are not damaged, and the recovered tobacco shred does not contain paper scrap, shred flocks, etc. The device has the advantages of compact structure and small size, and the device producing capacity can be optionally selected as required. The utility model can use the mode of single operation for recovering the tobacco shred of the incomplete cigarette in a concentrated mode, and can also be matched with a cigarette machine. The recovered tobacco shred of the incomplete cigarette on line can be directly used.
Description
Technical field
The utility model belongs to technical field of cigarettes, separates the equipment that residual, inferior cigarette props up pipe tobacco that reclaims with gas in particularly a kind of production of cigarettes.
Background technology
The cigarette industry that is recovered in that residual, inferior cigarette props up pipe tobacco is the problem that must solve, and it is directly connected to the utilization rate and the benefit of pipe tobacco.At present, the recovery that domestic residual, inferior cigarette props up pipe tobacco is all adopted hobboing cutter to cut open and is propped up or the humidification expanding method, and mostly is concentrated recovery.Also not really desirable aspect result of use, its shortcoming mainly is presented as:
1, the pipe tobacco rate of recovery low (hobboing cutter cuts open a method and is about 45%, and the humidification plavini is about 60%).
2, be mixed with the paper scrap that can't separate, tow suede etc. in the pipe tobacco of Hui Shouing, have a strong impact on the quality that pipe tobacco and cigarette prop up.
3, concentrate the recovery pipe tobacco cycle long, the volatilization of composition such as moisture, spices in the pipe tobacco also influences tobacco quality, if processing will increase cost greatly again.
The utility model content
Prop up the problem that tobacco cut recycling machine exists at residual, inferior cigarette in the existing production of cigarettes technology, the utility model provides residual, the inferior cigarette of a kind of gas separate type to prop up the pipe tobacco retracting device.
Residual, the inferior cigarette of the gas separate type of the utility model setting props up the pipe tobacco retracting device and is made up of foreign material retracting devices such as charging gear, apparatus for shaping, transmitting device, pulse jet separator, pipe tobacco retracting device, cigarette paper and mouth rod and electric apparatus control apparatus.
Charging gear is a spiral that rises the step by step groove that shakes, and its bottom is provided with vibrating motor or vibration electromagnet; Link to each other at spiral exit, groove top and the straight line groove that shakes that shakes, the shake top of groove of straight line is the blanking storehouse, be provided with the vibration electromagnet in the shake bottom of groove of straight line, the bottom portion in blanking storehouse has blanking port, in the bottom in blanking storehouse the transmission apparatus for shaping is set, the top of transmitting apparatus for shaping is relative with the blanking port in blanking storehouse, and the upper end of conveyer adorns an end plate in order to avoid residual, the inferior cigarette that gets off from blanking port props up overflows.Conveyer is a conveyer belt, is provided with side arrangement backplate in its side, and it is concordant gradually that residual, the inferior cigarette of transverse movement is propped up, and apparatus for shaping is a reciprocating band, is positioned at the top of main belt, and the axle at both ends is fixed on the backplate of lower conveyor belt both sides.Its direction of motion is opposite with the following main belt direction of motion, (top is fast by the speed difference with following main belt, following slow) cigarette is propped up at two motion interbands roll relatively and be able to shaping, be provided with the blanking slideway in the lower end of conveyer belt, hopper links to each other with the blanking slideway, be provided with the pulse jet separator in the bottom of hopper, the pulse jet separator is a stepping runner, be provided with fixedly mouth rod detecting sensor in its side, different parts in stepping runner both sides is provided with the high-voltage pulse injection nozzle carrier, on injection nozzle carrier, be fixed with the high-voltage pulse nozzle, the high-voltage pulse nozzle links to each other with compressed air line, matches with high pressure nozzle to be provided with nozzle pressing plate and spacing band; Two groups of nozzle relative directions the pipe tobacco recovery approach is housed, two groups of pipe tobacco recovery approach bottoms are reclaimed conveyer belt by pipe tobacco and are joined, and are provided with cigarette paper, mouth rod recovery conveyer belt in the bottom of stepping runner; Electric apparatus control apparatus is core with PLC, finishes the logic control of equipment by software.
The control function that its software is realized comprises: start start button; Judge that machine is manually or automatically; Automatically activated signal; Start cigarette paper, the mouth rod reclaims conveyer belt, starts pipe tobacco and reclaims conveyer belt, starts the stepping runner, starts main belt, starts apparatus for shaping, starts the straight line groove that shakes, and starts the spiral groove that shakes; Judge whether safety interlocking is normal; Judge whether hopper blocks; Judge whether autostop; Detect inferior cigarette and prop up mouth rod direction; Cigarette props up to high pressure nozzle station, and control winding-up pressing plate is pressed to inferior cigarette and propped up, and high pressure nozzle is pressed to the mouth rod, and the high pressure nozzle of corresponding mouth rod carries out pulse jet, high pressure nozzle return, winding-up pressing plate return.
Use residual, the inferior cigarette of gas separate type of the present utility model to prop up the pipe tobacco retracting device, inferior cigarette props up spiral by the charging gear groove that shakes and rises step by step, and unordered residual, inferior cigarette props up marshalling in a jumble, and make its rectilinear motion, constantly enter the straight line groove that shakes in order, residual, inferior cigarette props up and arrives the shake blanking storehouse of groove end of straight line and laterally fall on the conveyer belt of conveyer, is transmitted and takes away, realize the cross-feeding that cigarette props up, end plate can prevent that cigarette from propping up and be scattered or change direction.Though this moment, cigarette propped up with the conveyer belt transverse movement, and is uneven, progressively force together by side arrangement backplate.In the process that conveyer belt transports, residual, inferior cigarette props up through the apparatus for shaping on the conveyer belt, promptly pass through the speed difference of upper and lower two conveyer belts, cigarette is propped up between two conveyer belts roll relatively and be able to shaping, inferior cigarette after the shaping props up by the lower end of transport tape sends into hopper through slideway, with the stepping rotation of stepping runner, the cigarette that falls into pulse jet separator input station (a bucket bottom) props up to be taken away, and holds detect, jet separation, pipe tobacco and foreign material recovery etc. through the mouth rod successively.
Residual, inferior cigarette of the present utility model props up the pipe tobacco retracting device and adopts high pressure nozzle, utilize the Compressed Gas pulse jet, pipe tobacco that residual, inferior cigarette props up and cigarette paper, mouth rod moment is separated, do not destroy cigarette paper and mouth rod, make in the pipe tobacco of recovery and do not contain impurity such as paper scrap, tow suede, compact equipment, volume are little, equipment capacity can be chosen wantonly as required, get final product unit operation, concentrate and reclaim the pipe tobacco that residual, inferior cigarette props up, also can with the supporting use of cigarette machine, the pipe tobacco that residual, the inferior cigarette of online recovery props up can directly utilize.
Description of drawings:
Fig. 1 is an overall structure schematic diagram of the present utility model;
Fig. 2 is the utility model apparatus for shaping schematic diagram;
Fig. 3 is the utility model high pressure nozzle winding-up process schematic diagram;
Fig. 4 is the utility model retracting device electrical structure schematic diagram;
Fig. 5 is the utility model control software flow pattern.
Among the figure: the 1 spiral groove that shakes, 2 vibrating motors or vibration electromagnet, 3 straight lines shake groove and blanking storehouse, the 4 straight lines groove vibration electromagnet that shakes, 5 is straight-line residual, inferior cigarette props up, 6 transverse movements residual, inferior cigarette props up, 7 end plates, 8 conveyer belts, 9 sides arrangement backplate, 10 reshapers, 11 blanking slideways, 12 hoppers, residual in the 13 runner pan feeding stations, inferior cigarette props up, 14 mouths rod detecting sensor, 15,24 high pressure nozzles, 16 stepping runner motors, 17 stepping runners, 18 the winding-up separation station residual, inferior cigarette props up, 19,25 pipe tobacco recovery approaches, 20,23 pipe tobaccos reclaim conveyer belt, cigarette paper and mouth rod after 21 separation, 22 cigarette paper, the foreign material of mouth rod reclaim conveyer belt, 26,28 winding-up pressing plates, 27 spacing bands, 29 are in the residual of detection station, inferior cigarette props up, 40 manual selector buttons, 41 auto-start buttons, 42 automatic stop buttons, the 43 spirals groove start button that shakes, the 44 spirals groove stop button that shakes, the 45 straight lines groove start button that shakes, the 46 straight lines groove stop button that shakes, 47 conveyer belts, 8 start buttons, 48 conveyer belts, 8 stop buttons, 49 shaping tape starting buttons, 50 shaping band stop buttons, 51 stepping runner start buttons, 52 stepping runner stop buttons, 53 pipe tobaccos reclaim conveyer belt 20,23 start buttons, 54 pipe tobaccos reclaim conveyer belt 20,23 stop buttons, 55 cigarette paper, the mouth rod reclaims conveyer belt 22 start buttons, 56 cigarette paper, the mouth rod reclaims conveyer belt 22 stop buttons, 57 bin hang-ups detectors, 58 mouths rod direction detector, 59 safety interlockings, 60 Programmable Logic Controllers, 61,66,71,79,83,87 contactor coils, 63,68,73,81,85,89 contacts of contactor, 62,67,72,76,80,84,88 breakers, 64, the shake vibration electromagnet of groove of the shake vibration electromagnet of groove of 69 FMAM devices, 65 spirals, 70 straight lines, 75 frequency converters, 74 conveyer belts, 8 motors, 78 shaping translators, 82 runner motors, 86 cigarette paper, the mouth rod reclaims conveyer belt 22 motors, 90 pipe tobaccos reclaim conveyer belt 20 motors, and 91 pipe tobaccos reclaim conveyer belt 23 motors, 92 nozzle pressing plates, 26 magnetic valves, 93 nozzle pressing plates, 28 magnetic valves, 94 high pressure nozzles 15 press magnetic valve, 95 high pressure nozzles, 15 winding-up magnetic valves, and 96 high pressure nozzles 24 press magnetic valve, 97 high pressure nozzles, 24 winding-up magnetic valves, 98 touch-screens.
The specific embodiment
Gas separate type of the present utility model is residual, inferior cigarette props up the pipe tobacco retracting device, as shown in Figure 1: charging gear is a power with vibrating motor or vibration electromagnet 2, adopt the spiral of the special angle groove 1 that shakes, with mixed and disorderly unordered residual, inferior cigarette props up marshalling, and make its rectilinear motion, as 5 constantly shaking in order among the figure into the straight line groove 3 that shakes, under straight line shakes the vibration of groove, straight-line inferior cigarette props up 5 and arrives the straight lines blanking storehouse, groove end that shakes, laterally fall on the conveyer belt 8, and taken away by it, realize transverse movement that cigarette props up with feed, end plate 7 is used for preventing that cigarette from propping up is scattered or changes direction, at this moment, though cigarette props up with the conveyer belt transverse movement, and is uneven, progressively force together by side arrangement backplate 9.
Apparatus for shaping 10 is a reciprocating band, be positioned at the top of main belt 8, its direction of motion is opposite with the direction of motion of following main belt 8, the axle at both ends is fixed on the backplate of following main belt 8 both sides, as shown in Figure 2, by the speed difference (top is fast, following slow) of shaping band and following main belt 8, make cigarette prop up 6 in the rolling and be able to shaping relatively of two motion interbands.
The effect of conveyer is that residual, the inferior cigarette Zhi Lianxu after the shaping is sent into the pulse jet separator.Pulse jet separator of the present utility model adopts the structure of stepping runner form, adopts the form of hopper blanking.The cigarette of laterally supplying with after the shaping props up 6 and is transmitted continuously and is with 8 to drive, and sends into hopper 12 through blanking slideway 11, rotates with the stepping of stepping runner 17, and the cigarette that will fall into pulse jet separator input station (the hopper bottom) props up to be taken away.
The pulse jet separator is the core link of this device, its crucial part is to adopt high pressure nozzle, the pipe tobacco that the pulse jet that utilizes Compressed Gas props up residual, inferior cigarette and cigarette paper, mouth rod moment thoroughly separates, and compressed air will be after filtration, and air pressure is between 2 to 8 standard atmospheric pressures.
Stepping runner form pulse jet separator, as shown in Figure 1, stepping with stepping runner 17 is rotated, earlier through mouth rod detecting sensor 14 (sensor and residual, inferior cigarette Zhi Yiyi correspondence) detects, the mouth rod is at nozzle 15 ends, when going to nozzle 15 stations, winding-up pressing plate 26 is pushed down cigarette and is propped up, while nozzle 15 is pressed to cigarette and is propped up the mouth rod, Compressed Gas is by the instantaneous winding-up of mouth rod end pulse, make pipe tobacco and cigarette paper, the mouth rod thoroughly separates at moment, pipe tobacco is blown into pipe tobacco recovery approach 25 and reclaims conveyer belt 23 recovery by pipe tobacco, winding-up pressing plate 26 is decontroled nozzle 15 returns, the mouth rod after the separation, cigarette paper and unsegregated cigarette prop up the station that goes to 24 nozzle places under the restriction of spacing band with the stepping of stepping runner 17.The mouth rod props up at residual, inferior cigarette nozzle 24 ends or that do not have the mouth rod, is separated and recovery by the corresponding one by one winding-up of nozzle 24.Mouth rod after the separation, cigarette paper 21 are fallen because of the restriction that does not have spacing band on the foreign material recovery conveyer belt 22 at the minimum station of runner and are recovered.
Claims (3)
1, residual, the inferior cigarette of a kind of gas separate type props up the pipe tobacco retracting device, it is characterized in that this device comprises charging gear, apparatus for shaping, transmitting device, pulse jet separator, pipe tobacco retracting device, cigarette paper and mouth rod foreign material retracting device and electric apparatus control apparatus; Charging gear is a spiral that rises the step by step groove that shakes, and its bottom is provided with vibrating motor or vibration electromagnet; Link to each other at spiral exit, groove top and the straight line groove that shakes that shakes, the shake end of groove of straight line is the blanking storehouse, be provided with the vibration electromagnet in the shake bottom of groove of straight line, the bottom portion in blanking storehouse has blanking port, in the bottom in blanking storehouse the transmission apparatus for shaping is set, the top of transmitting apparatus for shaping is relative with the blanking port in blanking storehouse, an end plate is adorned in the upper end of conveyer, be provided with side arrangement backplate in its side, apparatus for shaping is positioned at the top of main belt, be provided with the blanking slideway in the lower end of conveyer belt, hopper links to each other with the blanking slideway, be provided with the pulse jet separator in the bottom of hopper, the pulse jet separator is a stepping runner, be provided with mouth rod detecting sensor in its side, different parts in stepping runner both sides is provided with the high-voltage pulse nozzle, the high-voltage pulse nozzle links to each other with compressed air line, match with high pressure nozzle and to be provided with nozzle pressing plate and spacing band, two groups of nozzle relative directions the pipe tobacco recovery approach is housed, two groups of pipe tobacco recovery approach bottoms are reclaimed conveyer belt by pipe tobacco and are joined, and are provided with cigarette paper in the bottom of stepping runner, the mouth rod reclaims conveyer belt; Electric apparatus control apparatus is core with PLC, finishes the logic control of equipment by software.
2, residual, the inferior cigarette of gas separate type as claimed in claim 1 props up the retracting device of pipe tobacco, it is characterized in that described apparatus for shaping is a reciprocating band, be positioned at the top of main belt, the axle at both ends is fixed in the following hero of biography and send on the backplate of band both sides, and its direction of motion is opposite with the following main belt direction of motion.
3, residual, the inferior cigarette of gas separate type as claimed in claim 1 props up the retracting device of pipe tobacco, the high pressure nozzle that it is characterized in that described pulse jet separator is at stepping runner both sides different parts, the high-voltage pulse injection nozzle carrier is set, and the high-voltage pulse nozzle is fixed on the injection nozzle carrier.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520088983 CN2770383Y (en) | 2005-01-18 | 2005-01-18 | Gas separate type incomplete cigarette tobacco shred recovering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520088983 CN2770383Y (en) | 2005-01-18 | 2005-01-18 | Gas separate type incomplete cigarette tobacco shred recovering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2770383Y true CN2770383Y (en) | 2006-04-12 |
Family
ID=36704173
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520088983 Expired - Fee Related CN2770383Y (en) | 2005-01-18 | 2005-01-18 | Gas separate type incomplete cigarette tobacco shred recovering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2770383Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1301073C (en) * | 2005-01-18 | 2007-02-21 | 魏积斌 | Method and apparatus for recovering inferior cigarettes and tobacco by gas separation |
| CN103082408A (en) * | 2013-03-01 | 2013-05-08 | 昆明雷恩科技有限公司 | Equipment for recovering cut tobacco in defective cigarettes |
| CN103082407A (en) * | 2013-03-01 | 2013-05-08 | 昆明雷恩科技有限公司 | Device for continuously separating paper tubes from cut tobacco |
| CN103099312A (en) * | 2013-03-01 | 2013-05-15 | 昆明雷恩科技有限公司 | Flexible blowing nozzle |
| CN103564650A (en) * | 2013-08-13 | 2014-02-12 | 北京锐光仪器有限公司 | Separation device for cut tobaccos in cigarette tube |
| CN106185255A (en) * | 2016-08-26 | 2016-12-07 | 杭州至卓通讯科技有限公司 | It is applicable to the arrangement conveyer device of tubular materials |
| CN111789287A (en) * | 2020-07-09 | 2020-10-20 | 边圆斐 | Cigarette end processing and recycling equipment |
| CN115644495A (en) * | 2022-10-11 | 2023-01-31 | 广东中烟工业有限责任公司 | Residual waste cigarette tobacco shred recovery device |
-
2005
- 2005-01-18 CN CN 200520088983 patent/CN2770383Y/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1301073C (en) * | 2005-01-18 | 2007-02-21 | 魏积斌 | Method and apparatus for recovering inferior cigarettes and tobacco by gas separation |
| CN103082408A (en) * | 2013-03-01 | 2013-05-08 | 昆明雷恩科技有限公司 | Equipment for recovering cut tobacco in defective cigarettes |
| CN103082407A (en) * | 2013-03-01 | 2013-05-08 | 昆明雷恩科技有限公司 | Device for continuously separating paper tubes from cut tobacco |
| CN103099312A (en) * | 2013-03-01 | 2013-05-15 | 昆明雷恩科技有限公司 | Flexible blowing nozzle |
| CN103564650A (en) * | 2013-08-13 | 2014-02-12 | 北京锐光仪器有限公司 | Separation device for cut tobaccos in cigarette tube |
| CN106185255A (en) * | 2016-08-26 | 2016-12-07 | 杭州至卓通讯科技有限公司 | It is applicable to the arrangement conveyer device of tubular materials |
| CN106185255B (en) * | 2016-08-26 | 2019-03-05 | 杭州至卓通讯科技有限公司 | Arrangement conveying device suitable for tubular materials |
| CN111789287A (en) * | 2020-07-09 | 2020-10-20 | 边圆斐 | Cigarette end processing and recycling equipment |
| CN111789287B (en) * | 2020-07-09 | 2021-03-26 | 浙江研基科技有限公司 | Cigarette end processing and recycling equipment |
| CN115644495A (en) * | 2022-10-11 | 2023-01-31 | 广东中烟工业有限责任公司 | Residual waste cigarette tobacco shred recovery device |
| CN115644495B (en) * | 2022-10-11 | 2024-05-10 | 广东中烟工业有限责任公司 | Recovery device for tobacco shreds of waste cigarettes |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |