CN1265739C

CN1265739C - Cigarette reject processor

Info

Publication number: CN1265739C
Application number: CN 200410078815
Authority: CN
Inventors: 陈其森; 洪军; 代卫良
Original assignee: CHANGDE CIGARETTE FACTORY
Current assignee: China Tobacco Hunan Industrial Co Ltd
Priority date: 2004-09-07
Filing date: 2004-09-07
Publication date: 2006-07-26
Anticipated expiration: 2024-09-07
Also published as: CN1615760A

Abstract

The present invention relates to a cigarette reject processor which orderly comprises a collecting bucket, an ordering part, a tobacco shred blowing part and a conveyor belt shared by the three parts, wherein the collecting bucket is a container with a bigger upper part and a smaller lower part; the ordering part comprises a color code detector, air guns and a tobacco collecting cylinder. The color code detector is provided with a plurality of measuring heads in the position of a cigarette filter tip rod of the conveyor belt, the air guns whose number is identical with that of the measuring heads are arranged on one side of the conveyor belt, and the tobacco collecting cylinder is arranged on the other side of the air guns. The tobacco shred blowing part comprises a synchronous belt, a tobacco shred blowing wind pipe, a tobacco shred cylinder and a wastepaper cylinder. The conveyor belt is positioned below the collecting bucket, the measuring heads of the color code detector, and the synchronous belt, and cigarette rejects fall onto the conveyor belt from the collecting bucket. Cigarette rejects are ordered and tobacco shreds are blown continuously by the ordering part and the tobacco shred blowing part, so that continuous mechanized operation is realized with high efficiency, less fragmentation of tobacco shreds, no tobacco shreds in wastepaper, and high recovery rate of tobacco shreds.

Description

Cigarette waste product cigarette props up processor

Technical field:

The present invention relates to tobacco industry equipment, promptly a kind of cigarette waste product cigarette props up processor.

Background technology:

Cigar mill can produce a certain amount of below proof cigarette in process of production inevitably and prop up, and consumes for reducing, and the pipe tobacco during the waste product cigarette is propped up need extract, and recycles.Therefore there is the handling problem that the waste product cigarette props up in cigar mill.The processing that these waste product cigarettes prop up generally has dual mode, and the one, manual processing, the i.e. useless cigarette of peel manually, the 2nd, mechanical treatment.Because the rejection number that produces in the production process is bigger, manual processing can not be satisfied the processing requirements of rejection number, and each cigar mill of the world all takes mechanical treatment basically at present.The basic mode that mechanical type is handled useless cigarette all is cigarette to be propped up in equipment impacted, under the effect of mechanical force such as collision, cigarette is propped up break, and the cigarette paper in reaching pipe tobacco and cigarette propping up separates, and reclaims pipe tobacco then.From actual processing effect, there are three shortcomings in this processing mode: the one, and pipe tobacco is made broken big, structure can not get guaranteeing, during recycling, utilization rate is lower, and the 2nd, it is more to handle foreign material such as containing shredded paper in the pipe tobacco of back, the pipe tobacco degree of purity can not get guaranteeing during recycling, influence the cigarette inherent quality, the 3rd, it is bigger to contain the silk amount in the waste paper after handling, and causes the pipe tobacco waste.Therefore, this useless cigarette processing mode and treatment facility are worth research to break through.

Summary of the invention:

In order overcoming waste product cigarette Zhi Xianhang to be pulverized, to reclaim above-mentioned three shortcomings that exist in the pipe tobacco technology then, the present invention proposes a kind ofly to utilize high pressure draught to face toward the cigarette filter head to blow, the equipment that pipe tobacco is produced by boasting from paper tube under the effect of air-flow.

This waste product cigarette props up processor, comprise collecting vessel, ordering part successively, blow the pipe tobacco part and with the conveyer belt of above-mentioned three partial commons, its feature division is as follows:

One, collecting vessel is a up big and down small bottomless container, the middle part is provided with the diaphragm plate of open type in the bucket, the bottom is provided with the polylith vertical clapboard in the bucket, be equipped with blower between diaphragm plate and the vertical clapboard, the collecting vessel bottom is divided into the container that several horizontal cross-sections are rectangle by vertical clapboard, and the length of square-section is vertical with conveyer belt, at the end of collecting vessel mouth, rectangular opening length is propped up long 1～5mm than cigarette, and rectangular opening is wide for cigarette props up 1～5 times of diameter, at the bottom of the collecting vessel under the mouth 1～5mm be conveyer belt;

Two, the ordering part comprises the colour code detector, air gun and receipts chimney, be equipped with timing controller in the colour code detector, the colour code detector is furnished with several gauge heads above the conveyer belt cigarette props up the filter stick position, the gauge head spacing equals the distance between each cigarette position of conveyer belt, side at conveyer belt, be equipped with and the same number of air gun of gauge head, the height that cigarette props up on the height of air gun and the conveyer belt is concordant, the spacing of air gun equals the distance of each cigarette position of conveyer belt, the holding wire of gauge head links to each other with the gauge tap of each air gun one to one, position along the conveyer belt gauge head is forward, promptly near collecting vessel, after the air gun position was leaned on, both equaled the time of gauge head signal enabling air gun and the product of line speed at distance, at the opposite side of air gun the receipts chimney were arranged;

Three, blow pipe tobacco and partly comprise synchronous band, blow the pipe tobacco airduct, pipe tobacco tube and waste paper tube, band is pressed close to the top that conveyer belt is fixed on conveyer belt synchronously, synchronously on strap end portion Pulley shaft and the conveyor belt ends Pulley shaft an identical gear is arranged respectively, two gears engaged together, be with synchronously and be equipped with small baffle, big 1～the 3mm of diameter that each width that spaces props up than cigarette, side at conveyer belt, be equipped with several and blow the pipe tobacco airduct, the height that cigarette props up on the height that blows the pipe tobacco airduct and the conveyer belt is concordant, and the spacing of blowing the pipe tobacco airduct equals the distance of each cigarette position of conveyer belt, at the opposite side that blows the pipe tobacco airduct, be equipped with the pipe tobacco tube, the waste paper tube arranged in the end of conveyer belt;

Four, conveyer belt is positioned at the gauge head of collecting vessel, colour code detector and the bottom of being with synchronously, and the width of conveyer belt equals the length that cigarette props up, and evenly is fixed with small baffle on the conveyer belt, the big 1～3mm of diameter that each width that spaces props up than cigarette.

The useless cigarette that will have filter stick earlier props up the collecting vessel top of packing into, slowly fall by diaphragm plate, under the blowing of blower, enter in the vertical clapboard according to the mode vertical with driving-belt, and be arranged in by mouth at the bottom of the collecting vessel on the cigarette position of conveyer belt, cigarette props up and can produce two kinds of spread patterns at random, a kind of is that filter stick is in gauge head and air gun one side, another kind be filter stick not in gauge head and air gun one side, the gauge head of ordering part regularly starts, the color of gauge head below cigarette being propped up the end detects in batches, generally speaking, it is different with non-filter end color that cigarette props up filter end, and gauge head finds that filter stick does not prop up at the cigarette of gauge head and air gun one side, and gauge head will start corresponding air gun, cigarette propped up to be blown into receive in the chimney, cigarette props up more for a long time in the receipts chimney, cigarette is propped up pour in the collecting vessel again, repeats above flow process; After this, residue cigarette Zhi Jun on the conveyer belt is that the filter stick end is positioned at and blows pipe tobacco airduct one side, this batch cigarette props up fixing down at conveyer belt and synchronous band, enter and blow the pipe tobacco part, that blows pipe tobacco part blows that the pipe tobacco airduct always opens, wind enters from the filter stick end, pipe tobacco is blown in the pipe tobacco tube, and filter stick that cigarette props up and paper web will fall into the waste paper tube in the end of conveyer belt, the cigarette that transmitting that conveyer belt does not evenly stop props up, ordering part and blow that the pipe tobacco part do not stop cigarette propped up ordering, blow cigarette and prop up, blow pipe tobacco, realized continuous mechanization operation.

Advantage of the present invention is: 1, continuous mechanized operation, the efficient height, 2, pipe tobacco make broken little, no waste paper, quality height, 3, do not have pipe tobacco, the rate of recovery height of pipe tobacco in the waste paper.

Description of drawings

Fig. 1 is a front view of the present invention

Fig. 2 is a vertical view of the present invention

The specific embodiment

Be described in detail as follows below in conjunction with accompanying drawing, among the figure: 1, collecting vessel, 2, diaphragm plate, 3, vertical clapboard, 4, blower, 5, conveyer belt, 6, cigarette props up, and 7, the colour code detector, 8, gauge head, 9, air gun, 10, receive chimney, 11, band synchronously, 12, pipe tobacco tube, 13, waste paper tube, 14, the conveyer belt dividing plate, 15, blow the pipe tobacco airduct.

The middle part of collecting vessel 1 is provided with the diaphragm plate 2 of open type, the bottom is provided with 5 vertical clapboards 3 in the bucket, be equipped with blower 4 between diaphragm plate 2 and the vertical clapboard 3, useless cigarette props up 6 tops from collecting vessel 1 and falls within vertical clapboard 3 gradually and enter the cigarette position of conveyer belt 5 under the blowing of blower 4, colour code detector 7 has 5 gauge heads 8, gauge head 8 is fixed on the top of conveyer belt 5, can detect the color that cigarette props up 6 filter stick position, 5 gauge heads 8 can detect 5 cigarettes 6 simultaneously, gauge head A, B, C, D, the corresponding respectively control air gun of E a, b, c, d, e, in case find it is not filter stick, will start this air gun 9, this cigarette 6 is blown in the receipts chimney 10, be with 11 to be close to conveyer belt 5 synchronously, be fixed on the top of conveyer belt 5, gear drive by the end, be synchronized with the movement with conveyer belt, cigarette can be propped up 6 compresses and travels forward, blow that pipe tobacco airduct 15 always opens, cigarette on the conveyer belt 14 propped up 6 pipe tobacco and be blown in the pipe tobacco tube 12, empty paper web just falls into waste paper tube 13, and the width of conveyer belt 5 equals cigarette and props up 6 length, evenly be fixed with small baffle 14 on the conveyer belt 5, each puts a cigarette 6 on the position.Ordering and blow per 5 cigarettes 6 of process that cigarette props up as a collection of, gauge head 8 and air gun 9 a collection of actions are once, by the blanking time between every batch of action of the control of the timing controller in the colour code detector, conveyer belt 10 the cigarette positions of walking for 5 each seconds, but 5 cigarette positions of 5 gauge head one-time detection, gauge head 8 and blow air gun 9 per actions in 0.5 seconds that cigarette props up once, so the cigarette that falls that collecting vessel 1 can not stop, conveyer belt 5 also can be realized working continuously.

Claims

1, cigarette waste product cigarette props up processor, comprise conveyer belt, be with synchronously, blow the pipe tobacco airduct, pipe tobacco tube and waste paper tube, it is characterized in that: band is pressed close to the top that conveyer belt is fixed on conveyer belt synchronously, synchronously on strap end portion Pulley shaft and the conveyor belt ends Pulley shaft an identical gear is arranged respectively, two gears engaged together, be with synchronously and be equipped with small baffle, big 1～the 3mm of diameter that each width that spaces props up than cigarette, side at conveyer belt, be equipped with several and blow the pipe tobacco airduct, the height that cigarette props up on the height that blows the pipe tobacco airduct and the conveyer belt is concordant, the spacing of blowing the pipe tobacco airduct equals the distance of each cigarette position of conveyer belt, at the opposite side that blows the pipe tobacco airduct, be equipped with the pipe tobacco tube, in the end of conveyer belt the waste paper tube arranged, the width of conveyer belt equals the length that cigarette props up, evenly be fixed with small baffle on the conveyer belt, the big 1～3mm of diameter that each width that spaces props up than cigarette.

2, cigarette waste product cigarette according to claim 1 props up processor, it is characterized in that: before conveyer belt enters synchronous band, cigarette is installed on conveyer belt props up the ordering part, the ordering part comprises the colour code detector, air gun and receipts chimney, be equipped with timing controller in the colour code detector, the colour code detector props up at the conveyer belt cigarette and is furnished with several gauge heads above chewing excellent position, the gauge head spacing equals the distance between each cigarette position of conveyer belt, side at conveyer belt, be equipped with and the same number of air gun of gauge head, the height that cigarette props up on the height of air gun and the conveyer belt is concordant, the spacing of air gun equals the distance of each cigarette position of conveyer belt, the holding wire of gauge head links to each other with the gauge tap of each air gun one to one, position along the conveyer belt gauge head is forward, promptly near collecting vessel, after the air gun position is leaned on, both equal the time of gauge head signal enabling air gun and the product of line speed at distance, at the opposite side of air gun the receipts chimney are arranged.

3, cigarette waste product cigarette according to claim 2 props up processor, it is characterized in that: enter before cigarette props up ordering part at conveyer belt, collecting vessel is installed on conveyer belt, collecting vessel is a up big and down small bottomless container, the middle part is provided with the diaphragm plate of open type in the bucket, the bottom is provided with the polylith vertical clapboard in the bucket, be equipped with blower between diaphragm plate and the vertical clapboard, the collecting vessel bottom is divided into the container that several horizontal cross-sections are rectangle by vertical clapboard, the length of square-section is vertical with conveyer belt, and at the end of collecting vessel mouth, rectangular opening length is propped up long 1～5mm than cigarette, rectangular opening is wide for cigarette props up 1～5 times of diameter, at the bottom of the collecting vessel under the mouth 1～5mm be conveyer belt.