CN106392633A - Automatic assembly machine for plugboards and rubber rings and operation method of automatic assembly machine - Google Patents
Automatic assembly machine for plugboards and rubber rings and operation method of automatic assembly machine Download PDFInfo
- Publication number
- CN106392633A CN106392633A CN201611039078.XA CN201611039078A CN106392633A CN 106392633 A CN106392633 A CN 106392633A CN 201611039078 A CN201611039078 A CN 201611039078A CN 106392633 A CN106392633 A CN 106392633A
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- Prior art keywords
- plate
- rubber ring
- gripping
- cylinder
- major ingredient
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Articles To Conveyors (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to an automatic assembly machine, particularly to the automatic assembly machine for plugboards and rubber rings and an operation method of the automatic assembly machine. The automatic assembly machine comprises a rack, wherein a main material vibrating disc assembly, a rubber ring vibrating disc assembly, a plugboard vibrating disc assembly and an operation mechanism are arranged in the rack; the operation mechanism comprises an operation rack; and a main material feeding device, a rubber ring feeding device, a rubber ring clamping device, a plugboard feeding device, a plugboard clamping device, an assembly line device, an operation device and a conveying device are arranged on the operation rack. According to the automatic assembly machine for the plugboards and the rubber rings and the operation method of the automatic assembly machine, the structure is compact, the efficiency is improved, and the quality is improved.
Description
Technical field
The present invention relates to a kind of automatic assembling machine, more particularly, to a kind of plate rubber ring automatic assembling machine is with its operation side
Method.
Background technology
Assembling of the prior art, is all manual assembly, and manual assembly efficiency is low, and precision cannot be lifted, the day of one's doom
Make the quality of product.
Content of the invention
The present invention mainly solves the deficiencies in the prior art, provides a kind of high degree of automation, compact conformation degree
By force, the plate rubber ring automatic assembling machine of effective Improving The Quality of Products is with its method of operating.
The above-mentioned technical problem of the present invention is mainly addressed by following technical proposals：
A kind of plate rubber ring automatic assembling machine, including frame, is provided with major ingredient vibrating disk assembly, rubber in described frame
Circle vibrating disk assembly, plate vibrating disk assembly and operating mechanism, described operating mechanism includes crosshead, described crosshead
Top be provided with major ingredient pay-off, rubber ring pay-off, rubber ring clamp device, plate pay-off, plate clamp device,
Flow-line equipment, operation device and conveying device, described major ingredient pay-off is connected with major ingredient vibrating disk assembly distribution, institute
The rubber ring pay-off stated is connected with rubber ring vibrating disk assembly distribution, and described rubber ring pay-off is pressed from both sides with rubber ring
Take the matched distribution of device, described plate pay-off is connected with plate vibrating disk assembly distribution, described plate feeding
Device and the matched distribution of plate clamp device, described rubber ring clamp device, plate clamp device, major ingredient pay-off divide
Not matched with flow-line equipment, the afterbody of described flow-line equipment is provided with operation device, and the outer wall of described crosshead sets
There is the conveying device matched with flow-line equipment；
Described major ingredient vibrating disk assembly, rubber ring vibrating disk assembly, plate vibrating disk assembly three structure equal, institute
The major ingredient vibrating disk assembly stated, rubber ring vibrating disk assembly, plate vibrating disk assembly pass through to vibrate disk controller and control；
Described major ingredient vibrating disk assembly includes base plate, and the top of described base plate is provided with vibrating disk and the disk that directly shakes, described
The edge on vibrating disk top be provided with the transporting rail of outside connection, the described top of the disk that directly shakes is matched with transporting rail；
Described major ingredient pay-off includes major ingredient slide rail, major ingredient cylinder and major ingredient fixed block, on described major ingredient slide rail
It is provided with the major ingredient slide block sliding with major ingredient slide rail phase, described major ingredient fixed block carries out displacement along major ingredient slide block, described major ingredient
Cylinder promotes major ingredient fixed block to carry out displacement, and the right-hand member of described major ingredient fixed block is provided with the major ingredient matched with flow-line equipment
Feed cavity, described major ingredient feed cavity is connected with the transporting rail in major ingredient vibrating disk assembly；
Described plate pay-off includes plate feeding cylinder, plate feeding slide rail, plate feeding slide block and plate and send
Material thrust piece, described plate feeding slide block carries out displacement along plate feeding slide rail, and described plate feeding cylinder promotes plate
Feeding thrust piece carries out displacement, is provided with and is connected with transporting rail in plate vibrating disk assembly in described plate feeding thrust piece
Plate charging breach；
Described plate clamp device includes plate gripping support, plate gripping horizontal support and vertical of plate gripping
Frame, is provided with plate gripping horizontal slide rail in described plate gripping support, described plate gripping horizontal support grips along plate
Horizontal slide rail is slid laterally, and is provided with plate gripping vertical rails in described plate gripping horizontal support, described plate
Gripping vertical supports carry out upper and lower displacement along plate gripping vertical rails, are provided with promotion plate folder in described plate gripping support
Take horizontal support to carry out the plate gripping lateral cylinder of displacement, in described plate gripping horizontal support, be provided with promotion plate gripping
The plate that vertical supports carry out upper and lower displacement grips vertical cylinder, is provided with plate gripping rank in described plate gripping vertical supports
Fishplate bar, is provided with plate gripping and grabs group together, described plate gripping is grabbed together to organize and pressed from both sides by plate in described plate gripping engagement plate
Cylinder is taken to be operated, group is grabbed in described plate gripping together, and mutually activity connects with plate charging breach；
Described rubber ring pay-off includes rubber ring feeding slide rail and rubber ring feeding slide block, and described rubber ring send
Material slide block carries out displacement along rubber ring feeding slide rail, and described rubber ring feeding slide block is fixed with rubber ring cradle, described
Rubber ring cradle be provided with the rubber ring feeding chamber being connected with transporting rail in rubber ring vibrating disk assembly, described rubber
Cushion rubber cradle is driven by rubber ring feeding cylinder；
Described rubber ring clamp device includes rubber ring gripping support, rubber ring gripping slides laterally frame and rubber ring folder
Take vertical slide block, be provided with rubber ring gripping horizontal slide rail in described rubber ring gripping support, described rubber ring gripping is laterally
Travelling carriage carries out lateral displacement along rubber ring gripping horizontal slide rail, is provided with promotion rubber ring folder in described rubber ring gripping support
Take and slide laterally the rubber ring gripping lateral cylinder that frame carries out lateral displacement, described rubber ring gripping slides laterally in frame and is provided with
Rubber ring gripping vertical rails in vertical distribution, described rubber ring grips vertical slide block and enters along rubber ring gripping vertical rails
Row vertical displacement, described rubber ring grips vertical slide block and is provided with rubber ring gripping engagement plate, and described rubber ring gripping is horizontal
It is provided with travelling carriage and drive rubber ring to grip engagement plate and carry out the rubber ring of vertical displacement to grip vertical cylinder, described rubber
It is provided with the rubber ring gripping gas pawl connecting with rubber ring feeding cavity phase shift, described rubber ring grips gas in circle gripping engagement plate
Pawl is connected with flow-line equipment phase shift；
Described flow-line equipment includes pushing material component and blowing assembly, and described pushing material component includes material-pushing frame, described
Material-pushing frame displacement is carried out by pusher cylinder, be provided with some material toggling assemblies being separately distributed in described material-pushing frame, described
Blowing assembly include discharging frame, be provided with the discharging channel matched with material toggling assembly in described discharging frame；
Described operation device includes crosshead, operation vertical rails, detects frame and probe, is provided with described crosshead
Operation vertical rails, described detection frame passes through to detect cylinder along operating vertical rails to carry out upper and lower displacement, described detection frame
In be provided with detection fixed block, described probe extends detection fixed block, and described probe is located at the top of discharging channel；
Described conveying device includes material transfer passage, described material transfer passage respectively with a not component sub-material mouth, some
Qualified sub-material mouth is connected, and is provided with unqualified cutting plate and qualified cutting plate in described material transfer passage, described unqualified point
Flitch controls the keying of not component sub-material mouth, and described qualified cutting plate controls the keying of qualified sub-material mouth.
Preferably, being provided with the major ingredient matched with major ingredient feed cavity in described major ingredient fixed block right-hand member to be connected block, institute
The major ingredient stated is connected block and is provided with major ingredient chain connecting plate with the top of major ingredient feed cavity, and described major ingredient fixed block passes through major ingredient buffer
Enter row buffering；
The left end of described plate feeding thrust piece enters row buffering by plate feeding left end buffer, and described plate send
The right-hand member of material thrust piece passes through plate feeding right-hand member buffer and buffers, and is provided with plate and send in described plate feeding left end buffer
The removable protective plate of material, the top that described plate feeds breach is provided with the plate matched with the removable protective plate of plate feeding
Feeding fixed protection plate, the outer wall of described plate feeding thrust piece is passed through the T-shaped part of plate feeding and is buffered with plate feeding left end
Device enters row buffering, is cased with plate feeding sensing switch outside described plate feeding cylinder；
In the described left end and right-hand member of rubber ring gripping support, rubber ring gripping slides laterally in frame, rubber ring grips
It is respectively equipped with rubber ring gripping buffer, rubber ring gripping buffer is slid laterally with rubber ring gripping respectively in vertical slide block
Frame, rubber ring gripping support phase shift touch；
The described left end of rubber ring cradle and right-hand member are respectively equipped with and the rubber ring cradle rubber that mutually activity touches
Circle feed buffer, described rubber ring feeding chamber is adjusted by rubber ring feeding adjusting block, described rubber ring feeding
The two side ends in chamber are respectively equipped with rubber ring feeding sensing optical fiber fixed block, set in described rubber ring feeding sensing optical fiber fixed block
There is sensing optical fiber；
It is respectively equipped with plate gripping buffer in described plate gripping horizontal support and plate gripping vertical supports；
Described material toggling assembly includes the expeller fixing with material-pushing frame phase, and being provided with described expeller can self-return
Pulling part, the outer end of described pulling part is located at the top of discharging channel；The right side wall of described material-pushing frame is provided with and discharging channel
The mark cylinder being connected；
It is provided with described crosshead and detect the frame operation buffer that mutually activity touches；
Described unqualified cutting plate and qualified cutting plate are controlled by sub-material assembly respectively, described sub-material assembly
Including sub-material cylinder, described sub-material cylinder controls sub-material connecting rod that unqualified cutting plate or qualified cutting plate are opened and closed.
A kind of method of operating of plate rubber ring automatic assembling machine, is carried out according to the following steps：
(1), assemble：
1st, compare assembling figure, each group part is assembled, pinpoints the problems in an assembling process and should process in time；
Points for attention during assembling：
A) frame is put in correct position, it is to avoid move during assembly and adjustment；
B) top of crosshead is provided with base plate, all holes on base plate is cleaned check, to guarantee each hole
It is attained by expected group reload request；
No non-tapping hole should be accomplished when c) assembling, do not attack the hole that puts in place, no interfere hole, in case tearing greatly big dress during follow-up assembling open；
2nd, electricity, pneumatic element are installed：Sensor, cylinder, motor and its other standard component are loaded on machine, and right
Desired location is positioned, to guarantee precision；
(2), debug：
1st, connect electricity and connect gas：By the PLC needed for circuit, touch-screen, pickup wire, it is installed in place and is energized；To needed for gas circuit
Tracheae, valve is installed in place and ventilates；
2nd, input program, debug manually：Program is write PLC, in touch-screen, and runs, put into product, with manual mode
Each action is debugged, whether qualified to observe the product produced under manual mode, for bad phenomenon occurs
It is analyzed, and find in time and solve problem；
3rd, automatically debug：For the machine debugged manually, put into appropriate product and automatically test-manufactured, and check the product to be
No qualified, exclude be likely to occur problem；
(3), operation is processed：
Power supply on push box, gets to auto state manually/automatic switch, then pins SR always straight
Light to Push-button lamp, then press operation and prepare button, prepare to press start button after Push-button lamp lights wait running, machine starts normally
Run；
3 vibrating disks are started working, and each product component is sent in each transporting rail；In major ingredient vibrating disk product main body
Send into transporting rail subsequently in major ingredient feed cavity, the optical fiber in hopper has sensed material, and major ingredient cylinder action, product master
Body sends into No. 1 position of discharging channel and then cylinders retract is to initial point, and the light pricker of No. 1 position of discharging channel has sensed material, then
Streamline cylinder action, pushes No. 2 positions using fixture product main body；
Plate vibrating disk sends into transporting rail subsequently in plate charging breach plate, and plate feeds the light in breach
Fibre has sensed material, plate feeding cylinder action, is pressed into plate, and plate feeding cylinder is retracted, and plate grips lateral cylinder action,
Shift onto above No. 2 positions of streamline, plate grips vertical cylinder action, plate is installed to product main body relevant position, then
Plate grips vertical cylinders retract, then pusher cylinder action, using fixture, product main body is pushed the plate gripping simultaneously of No. 3 positions
Vertical cylinders retract, No. 3 positions are cache location, no other actions, and after the completion for the treatment of No. 1 and No. 2 position actions, pusher cylinder moves
Make, product main body is pushed No. 4 positions；
In rubber ring vibrating disk, plate is sent into transporting rail subsequently in rubber ring feeding chamber, in rubber ring feeding chamber
Optical fiber sensed material, rubber ring feeding cylinder action, cylinder jaw is delivered to height identical with rubber ring, then jaw gas
Cylinder action, picks up rubber ring, and rubber ring gripping lateral cylinder is retracted, and cylinder jaw returns to original height, and then plate gripping is perpendicular
To cylinder action, cylinder jaw is delivered to above No. 4 positions of streamline, last rubber ring grips lateral cylinder action, rubber
Circle is installed in product main body and then retracts；
And then pusher cylinder action, pushes No. 6 position pusher cylinders retract simultaneously product, then the optical fiber of No. 6 positions
Sense material, detecting cylinder action makes height sensor decline to detect whether product is qualified, such as certified products, then mark gas
Cylinder action, promotes mark pin to stay next point on qualified products, and then pusher cylinder action directly pushes discharging product
Mouthful, such as defective work, then the sub-material cylinders retract of unqualified cutting plate, open NG product discharging opening, then the action of pusher cylinder,
Product is pushed NG product discharging opening；
(4), points for attention：
1st, do not sensed that material then can be reported to the police in the continuous 10S of three transporting rail mouths, to be fed after have material to enter transmission
Report to the police after track and automatically eliminate；
2nd, the inductor on cylinder is not bright after action, or cylinder action of suffocating then can not reported to the police, need on operating case
Manual-automatic switch get to manual mode and then intervene manually, make cylinder return to normal operating conditions, then push for emergency and disappear
Except button, then again switch is got to auto state, press start button, machine normal work.
Therefore, the plate rubber ring automatic assembling machine of the present invention, with its method of operating, compact conformation, improves efficiency, lifting
Quality.
Brief description
Fig. 1 is the perspective view of the present invention；
Fig. 2 is another structural representation of solid of the present invention；
Fig. 3 is the structural representation of operating mechanism in the present invention；
Fig. 4 is the perspective view of operating mechanism in the present invention；
Fig. 5 is the structural representation of major ingredient vibrating disk assembly in the present invention；
Fig. 6 is the perspective view of major ingredient pay-off in the present invention；
Fig. 7 is the perspective view of rubber ring pay-off in the present invention；
Fig. 8 is the structural representation of rubber ring clamp device in the present invention；
Fig. 9 is the perspective view of rubber ring pay-off in the present invention；
Figure 10 is the perspective view of centerboard pay-off of the present invention；
Figure 11 is the perspective view of centerboard clamp device of the present invention；
Figure 12 is another perspective view of centerboard clamp device of the present invention；
Figure 13 is another perspective view of centerboard clamp device of the present invention；
Figure 14 is the perspective view of operation device in the present invention；
Figure 15 is another perspective view of operation device in the present invention；
Figure 16 is the perspective view of conveying device in the present invention；
Figure 17 is another perspective view of conveying device in the present invention；
Figure 18 is the perspective view of flow-line equipment in the present invention.
Specific embodiment
Below by embodiment, and combine accompanying drawing, technical scheme is described in further detail.Embodiment
1：As shown in Figure 1, Figure 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, Figure 12, Figure 13, Figure 14, Figure 15, Figure 16, figure
Shown in 17 and Figure 18, a kind of plate rubber ring automatic assembling machine, including frame 1, in described frame 1, it is provided with major ingredient vibrating disk group
Part 2, rubber ring vibrating disk assembly 3, plate vibrating disk assembly 4 and operating mechanism 5, described operating mechanism 5 includes crosshead 6,
The top of described crosshead 6 is provided with major ingredient pay-off 7, rubber ring pay-off 8, rubber ring clamp device 9, plate feeding
Device 10, plate clamp device 11, flow-line equipment 12, operation device 13 and conveying device 14, described major ingredient pay-off 7
Be connected distribution with major ingredient vibrating disk assembly 2, and described rubber ring pay-off 8 is connected with rubber ring vibrating disk assembly 3 reduction of fractions to a common denominator
Cloth, described rubber ring pay-off 8 and the matched distribution of rubber ring clamp device 9, described plate pay-off 10 with insert
Panel vibration disk assembly 4 is connected distribution, described plate pay-off 10 and the matched distribution of plate clamp device 11, described
Rubber ring clamp device 9, plate clamp device 11, major ingredient pay-off 7 stream matched with flow-line equipment 12, described respectively
The afterbody of production line apparatus 12 is provided with operation device 13, and the outer wall of described crosshead 6 is provided with matched with flow-line equipment 12
Conveying device 14；
Described major ingredient vibrating disk assembly 2, rubber ring vibrating disk assembly 3, the structure phase of plate vibrating disk assembly 4 three
Deng described major ingredient vibrating disk assembly 2, rubber ring vibrating disk assembly 3, plate vibrating disk assembly 4 pass through to vibrate disk controller 15
Control；
Described major ingredient vibrating disk assembly 2 includes base plate 16, and the top of described base plate 16 is provided with vibrating disk 17 and directly shakes
Disk 18, the edge on described vibrating disk 17 top is provided with the transporting rail 19 of outside connection, the described top of the disk 18 that directly shakes with
Transporting rail 19 is matched；
Described major ingredient pay-off 7 includes major ingredient slide rail 20, major ingredient cylinder 21 and major ingredient fixed block 22, described major ingredient
Slide rail 20 is provided with the major ingredient slide block 23 mutually sliding with major ingredient slide rail 20, and described major ingredient fixed block 22 is carried out along major ingredient slide block 23
Displacement, described major ingredient cylinder 21 promotes major ingredient fixed block 22 to carry out displacement, the right-hand member of described major ingredient fixed block 22 be provided with
The matched major ingredient feed cavity 24 of flow-line equipment 12, the transmission in described major ingredient feed cavity 24 and major ingredient vibrating disk assembly 2
Track is connected；
Described plate pay-off 10 includes plate feeding cylinder 25, plate feeding slide rail 26, plate feeding slide block 27
With plate feeding thrust piece 28, described plate feeding slide block 27 carries out displacement along plate feeding slide rail 26, and described plate send
Material cylinder 25 promotes plate feeding thrust piece 28 to carry out displacement, is provided with and plate vibrating disk in described plate feeding thrust piece 28
The plate charging breach 29 that in assembly 4, transporting rail is connected；
It is perpendicular that described plate clamp device 11 includes plate gripping support 30, plate gripping horizontal support 31 and plate gripping
To support 32, it is provided with plate gripping horizontal slide rail 33 in described plate gripping support 30, described plate grips horizontal support
31 grip horizontal slide rail 33 along plate is slid laterally, and is provided with plate gripping vertical in described plate gripping horizontal support 31
Slide rail 34, described plate gripping vertical supports 32 grip vertical rails 34 along plate and carry out upper and lower displacement, and described plate presss from both sides
Taking to be provided with support 30 promotes plate to grip the plate gripping lateral cylinder 35 that horizontal support 31 carries out displacement, and described plate presss from both sides
Taking to be provided with horizontal support 31 promotes plate to grip the plate vertical cylinder 36 of gripping that vertical supports 32 carry out upper and lower displacement, described
Plate gripping vertical supports 32 in be provided with plate gripping engagement plate 37, be provided with plate folder in described plate gripping engagement plate 37
Even up and grab group 38, described plate gripping is grabbed group 38 together and operated by plate gripping cylinder 39, described plate gripping is neat
Mutually activity connects with plate charging breach 29 to grab group 38；
Described rubber ring pay-off 8 includes rubber ring feeding slide rail 41 and rubber ring feeding slide block 42, described rubber
Cushion rubber feeding slide block 42 carries out displacement along rubber ring feeding slide rail 41, and described rubber ring feeding slide block 42 is fixed with rubber ring
Cradle 43, described rubber ring cradle 43 is provided with the rubber being connected with transporting rail in rubber ring vibrating disk assembly 3
Circle feeding chamber 44, described rubber ring cradle 43 is driven by rubber ring feeding cylinder 90；
Described rubber ring clamp device 9 includes rubber ring gripping support 45, rubber ring gripping slides laterally frame 46 and rubber
Cushion rubber grips vertical slide block 47, is provided with rubber ring gripping horizontal slide rail 48 in described rubber ring gripping support 45, described rubber
Cushion rubber gripping slides laterally frame 46 and carries out lateral displacement along rubber ring gripping horizontal slide rail 48, and described rubber ring grips support 45
In be provided with and promote rubber ring gripping to slide laterally the rubber ring gripping lateral cylinder 49 that frame 46 carries out lateral displacement, described rubber
Circle gripping slides laterally the rubber ring gripping vertical rails 50 being provided with frame 46 in vertical distribution, and described rubber ring gripping is vertical
Slide block 47 grips vertical rails 50 along rubber ring and carries out vertical displacement, and described rubber ring grips vertical slide block 47 and is provided with rubber
Circle gripping engagement plate 51, described rubber ring gripping slides laterally to be provided with frame 46 and drives rubber ring gripping engagement plate 51 to be erected
Grip vertical cylinder 52 to the rubber ring of displacement, be provided with and rubber ring feeding chamber 44 phase in described rubber ring gripping engagement plate 51
The rubber ring gripping gas pawl 53 that displacement connects, described rubber ring gripping gas pawl 53 is connected with flow-line equipment 12 phase shift；
Described flow-line equipment 12 includes pushing material component and blowing assembly, and described pushing material component includes material-pushing frame 54,
Described material-pushing frame 54 carries out displacement by pusher cylinder 55, is provided with some material togglings being separately distributed in described material-pushing frame 54
Assembly, described blowing assembly includes discharging frame 56, is provided with the blowing matched with material toggling assembly and leads in described discharging frame 56
Road 57；
Described operation device 13 includes crosshead 58, operation vertical rails 59, detects frame 60 and probe 61, described behaviour
Make to be provided with operation vertical rails 59 in frame 56, described detection frame 60 passes through to detect on cylinder 62 carries out along operation vertical rails 59
Bottom offset, is provided with detection fixed block 63 in described detection frame 60, described probe 61 extends detection fixed block 63, described
Probe 61 is located at the top of discharging channel 57；
Described conveying device 14 includes material transfer passage 64, described material transfer passage 64 respectively with a not component sub-material mouth
65th, some qualified sub-material mouths 66 are connected, and are provided with unqualified cutting plate 67 and qualified cutting plate 68 in described material transfer passage 64,
Described unqualified cutting plate 67 controls the keying of not component sub-material mouth 65, and described qualified cutting plate 68 controls qualified sub-material mouth
66 keying.
It is provided with the major ingredient matched with major ingredient feed cavity 24 in described major ingredient fixed block 22 right-hand member and be connected block 69, described
Major ingredient is connected block 69 and is provided with major ingredient chain connecting plate 70 with the top of major ingredient feed cavity 24, and described major ingredient fixed block 22 passes through major ingredient and delays
Rush device 71 and enter row buffering；
The left end of described plate feeding thrust piece 28 enters row buffering by plate feeding left end buffer 72, and described inserts
The right-hand member of plate feeding thrust piece 28 is buffered by plate feeding right-hand member buffer 73, in described plate feeding left end buffer 72
It is provided with plate feeding and may move protective plate 74, the top that described plate feeds breach 40 is provided with the removable protection with plate feeding
The matched plate feeding fixed protection plate 75 of plate 74, the outer wall of described plate feeding thrust piece 28 is T-shaped by plate feeding
Part 76 and plate feeding left end buffer 72 enter row buffering, be cased with plate feeding sensor and open outside described plate feeding cylinder 25
Close 77；
Described rubber ring grips in the left end of support 45 and right-hand member, rubber ring gripping slides laterally in frame 46, rubber ring
Grip and in vertical slide block 47, be respectively equipped with rubber ring gripping buffer 78, rubber ring gripping buffer 78 is gripped with rubber ring respectively
Slide laterally frame 46, rubber ring gripping support 45 phase shift touches；
The described left end of rubber ring cradle 43 and right-hand member are respectively equipped with that mutually activity touches with rubber ring cradle 43
Rubber ring feed buffer 79, described rubber ring feeding chamber 44 is adjusted by rubber ring feeding adjusting block 80, described
The two side ends in rubber ring feeding chamber 44 are respectively equipped with rubber ring feeding sensing optical fiber fixed block 81, and described rubber ring feeding senses
It is provided with sensing optical fiber 82 in optical fiber fixed block 81；
It is respectively equipped with plate gripping buffer in described plate gripping horizontal support 31 and plate gripping vertical supports 32
83；
Described material toggling assembly includes the expeller 84 mutually fixed with material-pushing frame 54, and being provided with described expeller 84 can be certainly
The pulling part 85 of dynamic return, the outer end of described pulling part 85 is located at the top of discharging channel 57；The right side wall of described material-pushing frame 54
It is provided with the mark cylinder 86 being connected with discharging channel 57；
It is provided with described crosshead 58 and detect frame 60 operation buffer 87 that mutually activity touches；
Described unqualified cutting plate 67 and qualified cutting plate 68 are controlled by sub-material assembly respectively, described sub-material
Assembly includes sub-material cylinder 88, and described sub-material cylinder 88 controls sub-material connecting rod 89 to unqualified cutting plate 67 or qualified sub-material
Plate 68 is opened and closed.
A kind of method of operating of plate rubber ring automatic assembling machine, is carried out according to the following steps：
(1), assemble：
1st, compare assembling figure, each group part is assembled, pinpoints the problems in an assembling process and should process in time；
Points for attention during assembling：
A) frame is put in correct position, it is to avoid move during assembly and adjustment；
B) top of crosshead is provided with base plate, all holes on base plate is cleaned check, to guarantee each hole
It is attained by expected group reload request；
No non-tapping hole should be accomplished when c) assembling, do not attack the hole that puts in place, no interfere hole, in case tearing greatly big dress during follow-up assembling open；
2nd, electricity, pneumatic element are installed：Sensor, cylinder, motor and its other standard component are loaded on machine, and right
Desired location is positioned, to guarantee precision；
(2), debug：
1st, connect electricity and connect gas：By the PLC needed for circuit, touch-screen, pickup wire, it is installed in place and is energized；To needed for gas circuit
Tracheae, valve is installed in place and ventilates；
2nd, input program, debug manually：Program is write PLC, in touch-screen, and runs, put into product, with manual mode
Each action is debugged, whether qualified to observe the product produced under manual mode, for bad phenomenon occurs
It is analyzed, and find in time and solve problem；
3rd, automatically debug：For the machine debugged manually, put into appropriate product and automatically test-manufactured, and check the product to be
No qualified, exclude be likely to occur problem；
(3), operation is processed：
Power supply on push box, gets to auto state manually/automatic switch, then pins SR always straight
Light to Push-button lamp, then press operation and prepare button, prepare to press start button after Push-button lamp lights wait running, machine starts normally
Run；
3 vibrating disks are started working, and each product component is sent in each transporting rail；In major ingredient vibrating disk product main body
Send into transporting rail subsequently in major ingredient feed cavity, the optical fiber in hopper has sensed material, and major ingredient cylinder action, product master
Body sends into No. 1 position of discharging channel and then cylinders retract is to initial point, and the light pricker of No. 1 position of discharging channel has sensed material, then
Streamline cylinder action, pushes No. 2 positions using fixture product main body；
Plate vibrating disk sends into transporting rail subsequently in plate charging breach plate, and plate feeds the light in breach
Fibre has sensed material, plate feeding cylinder action, is pressed into plate, and plate feeding cylinder is retracted, and plate grips lateral cylinder action,
Shift onto above No. 2 positions of streamline, plate grips vertical cylinder action, plate is installed to product main body relevant position, then
Plate grips vertical cylinders retract, then pusher cylinder action, using fixture, product main body is pushed the plate gripping simultaneously of No. 3 positions
Vertical cylinders retract, No. 3 positions are cache location, no other actions, and after the completion for the treatment of No. 1 and No. 2 position actions, pusher cylinder moves
Make, product main body is pushed No. 4 positions；
In rubber ring vibrating disk, plate is sent into transporting rail subsequently in rubber ring feeding chamber, in rubber ring feeding chamber
Optical fiber sensed material, rubber ring feeding cylinder action, cylinder jaw is delivered to height identical with rubber ring, then jaw gas
Cylinder action, picks up rubber ring, and rubber ring gripping lateral cylinder is retracted, and cylinder jaw returns to original height, and then plate gripping is perpendicular
To cylinder action, cylinder jaw is delivered to above No. 4 positions of streamline, last rubber ring grips lateral cylinder action, rubber
Circle is installed in product main body and then retracts；
And then pusher cylinder action, pushes No. 6 position pusher cylinders retract simultaneously product, then the optical fiber of No. 6 positions
Sense material, detecting cylinder action makes height sensor decline to detect whether product is qualified, such as certified products, then mark gas
Cylinder action, promotes mark pin to stay next point on qualified products, and then pusher cylinder action directly pushes discharging product
Mouthful, such as defective work, then the sub-material cylinders retract of unqualified cutting plate, open NG product discharging opening, then the action of pusher cylinder,
Product is pushed NG product discharging opening；
(4), points for attention：
1st, do not sensed that material then can be reported to the police in the continuous 10S of three transporting rail mouths, to be fed after have material to enter transmission
Report to the police after track and automatically eliminate；
2nd, the inductor on cylinder is not bright after action, or cylinder action of suffocating then can not reported to the police, need on operating case
Manual-automatic switch get to manual mode and then intervene manually, make cylinder return to normal operating conditions, then push for emergency and disappear
Except button, then again switch is got to auto state, press start button, machine normal work.
Claims (3)
1. a kind of plate rubber ring automatic assembling machine it is characterised in that：Including frame (1), in described frame (1), it is provided with major ingredient
Vibrating disk assembly (2), rubber ring vibrating disk assembly (3), plate vibrating disk assembly (4) and operating mechanism (5), described operation machine
Structure (5) includes crosshead (6), and the top of described crosshead (6) is provided with major ingredient pay-off (7), rubber ring pay-off
(8), rubber ring clamp device (9), plate pay-off (10), plate clamp device (11), flow-line equipment (12), operation dress
Put (13) and conveying device (14), described major ingredient pay-off (7) is connected with major ingredient vibrating disk assembly (2) distribution, described
Rubber ring pay-off (8) be connected with rubber ring vibrating disk assembly (3) distribution, described rubber ring pay-off (8) with
The matched distribution of rubber ring clamp device (9), described plate pay-off (10) is connected with plate vibrating disk assembly (4) reduction of fractions to a common denominator
Cloth, described plate pay-off (10) and the matched distribution of plate clamp device (11), described rubber ring clamp device
(9), plate clamp device (11), major ingredient pay-off (7) are matched with flow-line equipment (12) respectively, and described flowing water is traditional thread binding
The afterbody putting (12) is provided with operation device (13), and the outer wall of described crosshead (6) is provided with matched with flow-line equipment (12)
Conveying device (14)；
Described major ingredient vibrating disk assembly (2), rubber ring vibrating disk assembly (3), the structure phase of plate vibrating disk assembly (4) three
Deng described major ingredient vibrating disk assembly (2), rubber ring vibrating disk assembly (3), plate vibrating disk assembly (4) pass through vibrating disk control
Device (15) processed controls；
Described major ingredient vibrating disk assembly (2) includes base plate (16), the top of described base plate (16) be provided with vibrating disk (17) and
Directly shake disk (18), and the edge on described vibrating disk (17) top is provided with the transporting rail (19) of outside connection, the described disk that directly shakes
(18) top is matched with transporting rail (19)；
Described major ingredient pay-off (7) includes major ingredient slide rail (20), major ingredient cylinder (21) and major ingredient fixed block (22), described
Major ingredient slide rail (20) is provided with the major ingredient slide block (23) mutually sliding with major ingredient slide rail (20), and described major ingredient fixed block (22) is along master
Material slide block (23) carries out displacement, and described major ingredient cylinder (21) promotes major ingredient fixed block (22) to carry out displacement, and described major ingredient is solid
The right-hand member determining block (22) is provided with and the matched major ingredient feed cavity (24) of flow-line equipment (12), described major ingredient feed cavity (24)
It is connected with the transporting rail in major ingredient vibrating disk assembly (2)；
Described plate pay-off (10) includes plate feeding cylinder (25), plate feeding slide rail (26), plate feeding slide block
(27) and plate feeding thrust piece (28), described plate feeding slide block (27) carries out displacement, institute along plate feeding slide rail (26)
The plate feeding cylinder (25) stated promotes plate feeding thrust piece (28) to carry out displacement, in described plate feeding thrust piece (28)
It is provided with plate charging breach (29) being connected with transporting rail in plate vibrating disk assembly (4)；
Described plate clamp device (11) includes plate gripping support (30), plate gripping horizontal support (31) and plate gripping
Vertical supports (32), are provided with plate gripping horizontal slide rail (33) in described plate gripping support (30), described plate grips
Horizontal support (31) is slid laterally along plate gripping horizontal slide rail (33), sets in described plate gripping horizontal support (31)
There is plate gripping vertical rails (34), on described plate gripping vertical supports (32) is carried out along plate gripping vertical rails (34)
Bottom offset, described plate grips to be provided with support (30) and promotes plate to grip the plate gripping that horizontal support (31) carries out displacement
Lateral cylinder (35), is provided with promotion plate gripping vertical supports (32) in described plate gripping horizontal support (31) and carries out up and down
The plate of displacement grips vertical cylinder (36), is provided with plate gripping engagement plate in described plate gripping vertical supports (32)
(37) it is provided with plate gripping in, described plate gripping engagement plate (37) and grabs group (38) together, group is grabbed in described plate gripping together
(38) grip cylinder (39) by plate to be operated, described plate gripping is grabbed group (38) together and fed breach (29) phase with plate
Activity connects；
Described rubber ring pay-off (8) includes rubber ring feeding slide rail (41) and rubber ring feeding slide block (42), described
Rubber ring feeding slide block (42) carries out displacement along rubber ring feeding slide rail (41), and described rubber ring feeding slide block (42) is upper to be fixed
There is rubber ring cradle (43), described rubber ring cradle (43) is provided with and transmission rail in rubber ring vibrating disk assembly (3)
The rubber ring feeding chamber (44) that road is connected, described rubber ring cradle (43) passes through rubber ring feeding cylinder (90) and drives；
Described rubber ring clamp device (9) includes rubber ring gripping support (45), rubber ring gripping slides laterally frame (46) and
Rubber ring grips vertical slide block (47), is provided with rubber ring gripping horizontal slide rail (48) in described rubber ring gripping support (45),
Described rubber ring gripping slides laterally frame (46) and carries out lateral displacement along rubber ring gripping horizontal slide rail (48), described rubber
It is provided with circle gripping support (45) and promote rubber ring gripping to slide laterally frame (46) to carry out the rubber ring gripping of lateral displacement laterally
Cylinder (49), described rubber ring gripping slides laterally the rubber ring gripping vertical rails being provided with frame (46) in vertical distribution
(50), described rubber ring grips vertical slide block (47) and carries out vertical displacement along rubber ring gripping vertical rails (50), described
Rubber ring grips vertical slide block (47) and is provided with rubber ring gripping engagement plate (51), and described rubber ring gripping slides laterally frame
(46) it is provided with and drive rubber ring to grip the rubber ring vertical cylinder of gripping (52) that engagement plate (51) carries out vertical displacement, described
Rubber ring is gripped and is provided with rubber ring gripping gas pawl (53) being connected with rubber ring feeding chamber (44) phase shift, institute in engagement plate (51)
Rubber ring gripping gas pawl (53) stated is connected with flow-line equipment (12) phase shift；
Described flow-line equipment (12) includes pushing material component and blowing assembly, and described pushing material component includes material-pushing frame (54),
Described material-pushing frame (54) carries out displacement by pusher cylinder (55), is provided with and some is separately distributed in described material-pushing frame (54)
Material toggling assembly, described blowing assembly included discharging frame (56), is provided with and matched with material toggling assembly in described discharging frame (56)
The discharging channel (57) connecing；
Described operation device (13) includes crosshead (58), operation vertical rails (59), detects frame (60) and probe (61), institute
It is provided with operation vertical rails (59), it is perpendicular along operation that described detection frame (60) passes through detection cylinder (62) in the crosshead (56) stated
Carry out upper and lower displacement to slide rail (59), in described detection frame (60), be provided with detection fixed block (63), described probe (61) prolongs
Stretch out detection fixed block (63), described probe (61) is located at the top of discharging channel (57)；
Described conveying device (14) includes material transfer passage (64), described material transfer passage (64) respectively with a not component sub-material
Mouth (65), some qualified sub-material mouths (66) are connected, and be provided with unqualified cutting plate (67) and close in described material transfer passage (64)
Lattice cutting plate (68), described unqualified cutting plate (67) controls the keying of not component sub-material mouth (65), described qualified sub-material
Plate (68) controls the keying of qualified sub-material mouth (66).
2. plate rubber ring automatic assembling machine according to claim 1 it is characterised in that：Described major ingredient fixed block (22)
It is provided with the major ingredient matched with major ingredient feed cavity (24) in right-hand member and is connected block (69), described major ingredient linking block (69) is entered with major ingredient
The top of material chamber (24) is provided with major ingredient chain connecting plate (70), and described major ingredient fixed block (22) is delayed by major ingredient buffer (71)
Punching；
The left end of described plate feeding thrust piece (28) enters row buffering by plate feeding left end buffer (72), and described inserts
The right-hand member of plate feeding thrust piece (28) passes through plate feeding right-hand member buffer (73) and buffers, described plate feeding left end buffer
(72) it is provided with plate feeding in and may move protective plate (74), the top that described plate feeds breach (40) is provided with and plate feeding
Matched plate feeding fixed protection plate (75) of removable protective plate (74), the outer wall of described plate feeding thrust piece (28)
Row buffering is entered by the T-shaped part of plate feeding (76) and plate feeding left end buffer (72), described plate feeding cylinder (25)
It is cased with outward plate feeding sensing switch (77)；
Described rubber ring grips in the left end of support (45) and right-hand member, rubber ring gripping slides laterally in frame (46), rubber ring
Grip be respectively equipped with vertical slide block (47) rubber ring gripping buffer (78), rubber ring gripping buffer (78) respectively with rubber
Circle gripping slides laterally frame (46), rubber ring gripping support (45) phase shift touches；
The described left end of rubber ring cradle (43) and right-hand member are respectively equipped with that mutually activity touches with rubber ring cradle (43)
Rubber ring feed buffer (79), described rubber ring feeding chamber (44) is adjusted by rubber ring feeding adjusting block (80),
The two side ends in described rubber ring feeding chamber (44) are respectively equipped with rubber ring feeding sensing optical fiber fixed block (81), described rubber
It is provided with sensing optical fiber (82) in circle feeding sensing optical fiber fixed block (81)；
It is respectively equipped with plate gripping buffer in described plate gripping horizontal support (31) and plate gripping vertical supports (32)
(83)；
Described material toggling assembly includes the expeller (84) mutually fixed with material-pushing frame (54), and being provided with described expeller (84) can
The pulling part (85) of self-return, the outer end of described pulling part (85) is located at the top of discharging channel (57)；Described material-pushing frame
(54) right side wall is provided with the mark cylinder (86) being connected with discharging channel (57)；
It is provided with described crosshead (58) and detect frame (60) operation buffer (87) that mutually activity touches；
Described unqualified cutting plate (67) and qualified cutting plate (68) are controlled by sub-material assembly respectively, described sub-material
Assembly includes sub-material cylinder (88), described sub-material cylinder (88) control sub-material connecting rod (89) to unqualified cutting plate (67) or
Qualified cutting plate (68) is opened and closed.
3. a kind of method of operating of plate rubber ring automatic assembling machine according to claim 1 and 2 it is characterised in that by with
Lower step is carried out：
(1), assemble：
1st, compare assembling figure, each group part is assembled, pinpoints the problems in an assembling process and should process in time；
Points for attention during assembling：
A) frame is put in correct position, it is to avoid move during assembly and adjustment；
B) top of crosshead is provided with base plate, all holes on base plate is cleaned check, to guarantee that each hole can
Reach expected group reload request；
No non-tapping hole should be accomplished when c) assembling, do not attack the hole that puts in place, no interfere hole, in case tearing greatly big dress during follow-up assembling open；
2nd, electricity, pneumatic element are installed：Sensor, cylinder, motor and its other standard component are loaded on machine, and to required
Position is positioned, to guarantee precision；
(2), debug：
1st, connect electricity and connect gas：By the PLC needed for circuit, touch-screen, pickup wire, it is installed in place and is energized；To the gas needed for gas circuit
Pipe, valve are installed in place and ventilate；
2nd, input program, debug manually：Program is write PLC, in touch-screen, and runs, put into product, with manual mode to every
Whether one action is debugged, qualified to observe the product produced under manual mode, carries out for bad phenomenon
Analysis, and find in time and solve problem；
3rd, automatically debug：For the machine debugged manually, put into appropriate product and automatically test-manufactured, and check whether product closes
Lattice, exclude be likely to occur problem；
(3), operation is processed：
Power supply on push box, gets to auto state manually/automatic switch, then pin SR always until by
Button lamp lights, then presses operation preparation button, prepares to press start button after Push-button lamp lights wait running, machine starts normally to transport
OK；
3 vibrating disks are started working, and each product component is sent in each transporting rail；In major ingredient vibrating disk, product main body is sent into
Subsequently in major ingredient feed cavity, the optical fiber in hopper has sensed material, major ingredient cylinder action to transporting rail, and product main body is sent
Enter No. 1 position of discharging channel and then cylinders retract is to initial point, the light pricker of No. 1 position of discharging channel has sensed material, then flowing water
Line cylinder action, pushes No. 2 positions using fixture product main body；
Plate vibrating disk sends into transporting rail subsequently in plate charging breach plate, and plate feeds the optical fiber sense in breach
Material, plate feeding cylinder action should be arrived, be pressed into plate, plate feeding cylinder has been retracted, plate has gripped lateral cylinder action, shifts onto
Above No. 2 positions of streamline, plate grips vertical cylinder action, and plate is installed to product main body relevant position, then plate
Grip vertical cylinders retract, then the action of pusher cylinder, using fixture, product main body is pushed the plate gripping simultaneously of No. 3 positions vertical
Cylinders retract, No. 3 positions are cache location, and pusher cylinder action after the completion of No. 1 and No. 2 position actions is treated in no other actions,
Product main body pushes No. 4 positions；
In rubber ring vibrating disk, plate is sent into transporting rail subsequently into the light in rubber ring feeding chamber, in rubber ring feeding chamber
Fibre has sensed material, rubber ring feeding cylinder action, and cylinder jaw is delivered to height identical with rubber ring, and then jaw cylinder moves
Make, pick up rubber ring, rubber ring gripping lateral cylinder is retracted, and cylinder jaw returns to original height, and then plate grips vertical gas
Cylinder action, delivers to cylinder jaw above No. 4 positions of streamline, and last rubber ring grips lateral cylinder action, and rubber ring is pacified
It is attached in product main body and then retract；
And then pusher cylinder action, pushes No. 6 position pusher cylinders retract simultaneously, then the optical fiber sensing of No. 6 positions product
To there being material, detecting cylinder action makes height sensor decline to detect whether product is qualified, and such as certified products, then mark cylinder moves
Make, promote mark pin that next point is stayed on qualified products, then pusher cylinder action, product is directly pushed discharging opening, such as
For defective work, then the sub-material cylinders retract of unqualified cutting plate, open NG product discharging opening, then the action of pusher cylinder, product
Product push NG product discharging opening；(4), points for attention：
1st, do not sensed that material then can be reported to the police in the continuous 10S of three transporting rail mouths, to be fed after have material to enter transporting rail
Report to the police afterwards and automatically eliminate；
2nd, the inductor on cylinder is not bright after action, or cylinder action of suffocating then can not reported to the police, need to the hand on operating case
Dynamic automatic switch is got to manual mode and then is intervened manually, makes cylinder return to normal operating conditions, then push for emergency elimination by
Button, then gets to auto state switch again, presses start button, machine normal work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611039078.XA CN106392633B (en) | 2016-11-21 | 2016-11-21 | Plate rubber ring automatic assembling machine is with its operating method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611039078.XA CN106392633B (en) | 2016-11-21 | 2016-11-21 | Plate rubber ring automatic assembling machine is with its operating method |
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| Publication Number | Publication Date |
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| CN106392633A true CN106392633A (en) | 2017-02-15 |
| CN106392633B CN106392633B (en) | 2018-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN108115385A (en) * | 2018-01-29 | 2018-06-05 | 杭州泰尚机械有限公司 | Connector automatic assembling and automatic assemble method |
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| CN108145420B (en) * | 2018-01-25 | 2023-08-04 | 杭州泰尚机械有限公司 | Pin system for automatic terminal card insertion and detection and operation method thereof |
| CN108115385A (en) * | 2018-01-29 | 2018-06-05 | 杭州泰尚机械有限公司 | Connector automatic assembling and automatic assemble method |
| CN108115385B (en) * | 2018-01-29 | 2024-01-05 | 杭州泰尚机械有限公司 | Automatic connector assembling machine and automatic connector assembling method |
| CN112705938A (en) * | 2020-12-17 | 2021-04-27 | 中德（珠海）人工智能研究院有限公司 | Automatic assembly equipment for O-shaped ring |
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