CN106367894A - 一种添加偏铝酸锂的静电纺超级电容器用隔膜材料 - Google Patents

一种添加偏铝酸锂的静电纺超级电容器用隔膜材料 Download PDF

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CN106367894A
CN106367894A CN201610929843.9A CN201610929843A CN106367894A CN 106367894 A CN106367894 A CN 106367894A CN 201610929843 A CN201610929843 A CN 201610929843A CN 106367894 A CN106367894 A CN 106367894A
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肖亮
马睿
陆慧
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Anhui Jiangwei Precision Manufacturing Co Ltd
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    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
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    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
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    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
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Abstract

本发明公开了一种添加偏铝酸锂的静电纺超级电容器用隔膜材料,由下列重量份的原料制成:聚偏氟乙烯80‑83、聚甲基丙烯酸甲酯20‑22、DMF适量、纳米勃姆石5‑6、硅烷偶联剂KH5500.8‑1、去离子水适量、碳酸锂1.4‑1.5、氯化钾1.7‑1.8、氯化钠13‑14、无水乙醇适量。本发明通过一系列的反应将利用碳酸锂、勃姆石等成分制成偏铝酸锂,添加到隔膜材料的制备中,使得离子既可以在高导电率的活性填料中迁移,又可以在低电导率的聚合物中迁移,隔膜的电导率可以显著提高;本发明制成的隔膜材料安全可靠,具有良好的电极可逆性,化学稳定性以及热稳定性,有效防止短路。

Description

一种添加偏铝酸锂的静电纺超级电容器用隔膜材料
技术领域
本发明涉及超级电容器技术领域,尤其涉及一种添加偏铝酸锂的静电纺超级电容器用隔膜材料。
背景技术
超级电容器是一种极具市场竞争力的储能器,由于它可以实现快速充电、大电流放电,且具有10万次以上的充电寿命,在一些需要短时高倍率放电的应用中占有重要地位。混合动力汽车和电动汽车对动力电源的要求也引起了全世界范围内对超级电容器这一新型储能装置的广泛重视。在超级电容器的组成中,电极、电解液和隔膜纸对超级电容器的性能起着决定性的影响。目前超级电容器的电极和电解液是研究的热点,但是人们对于隔膜的研究和关注度并不高。
超级电容器的隔膜纸位于两个多孔化碳电极之间,与电极一起完全浸润在电解液中,在反复充放电过程中起到隔离的作用,阻止电子传导,防止两极间接触造成的内部短路。这就要求隔膜材料是电子的绝缘体,具有良好的隔离性能,并且其孔隙应尽可能小于电极表面活性物质的最小粒径。隔离性能较好的隔膜纸必须孔径小,这样可使电解液的流通性下降,电池充放电性能下降;而电解液浸透率较高,离子通过性好的隔膜材料往往孔隙较大较多,容易造成两极之间接触造成的内部短路。超级电容器最大的优势在于充放电速度快、可以大功率放电,因此,隔膜材料将向着厚度更薄、孔隙率更高、孔径更小且分布更均匀等高性能趋势发展。
静电纺丝制备的无纺布具有三维微孔结构、比表面积大、孔隙率高等优点,在锂电池隔膜领域有较好的应用前景。《静电纺丝法制备 PAN/PVDF-HFP 超级电容器隔膜及其力学性能分析》一文中通过静电纺丝技术制备 PAN/PVDF-HFP 复合纳米纤维膜, 对 PAN/PVDF-HFP/PAN 三层结构复合膜进行热压处理,得到的隔膜材料虽然比商品膜的性能有所提高,但是仍然存在强度低、寿命短、产量低的缺点,需要进一步对静电纺丝隔膜材料进行改性,以提高隔膜的热稳定性、力学性能。
发明内容
本发明目的就是为了弥补已有技术的缺陷,提供一种添加偏铝酸锂的静电纺超级电容器用隔膜材料。
本发明是通过以下技术方案实现的:
一种添加偏铝酸锂的静电纺超级电容器用隔膜材料,由下列重量份的原料制成:聚偏氟乙烯80-83、聚甲基丙烯酸甲酯20-22、DMF适量、纳米勃姆石5-6、硅烷偶联剂KH5500.8-1、去离子水适量、碳酸锂1.4-1.5、氯化钾1.7-1.8、氯化钠13-14、无水乙醇适量。
所述一种添加偏铝酸锂的静电纺超级电容器用隔膜材料,由下列具体方法制备而成:
(1)将一半量的纳米勃姆石在真空干燥箱里面完全干燥后与溶于4-5倍量去离子水的硅烷偶联剂KH550混合,超声分散30-40分钟后,边搅拌边加热至140-150℃回流90-120分钟后结束反应,离心静置,固体用去离子水清洗2-3次,然后将固体放入真空干燥箱中以60-70℃的温度干燥12小时,得到改性的勃姆石;
(2)将余量的纳米勃姆石、碳酸锂、氯化钾、氯化钠分散于总量等量的无水乙醇中,放入球磨机中,以350-400转/分的速度球磨20-25小时,球磨结束后,将粉料取出放在不锈钢盘子里,在氮气保护条件下烘干,将烘干粉料在600-650℃灼烧90-120分钟,冷却到室温后用去离子水清洗数次,继续进行烘干处理,并在600-650℃灼烧60-80分钟,得到粉体,最后将粉体放入纳米研磨机中研磨;
(3)在常温下将聚偏氟乙烯、聚甲基丙烯酸甲酯混合,加入总量8-9倍量的DMF,以400-500转/分的速度下搅拌至完全溶解后加入步骤(1)、步骤(2)得到的产物,继续搅拌120-150分钟后超声分散40-50分钟,得到纺丝液;
(4)将纺丝液进行静电纺丝,控制推液速度0.002mm/s、接收距离18cm,电压22kv的条件下静电纺丝2小时,纺丝完成后,将收集的纤维薄膜在60-70℃真空干燥箱中干燥12小时后取出,用干净的玻璃平整压住在真空干燥箱里在120℃下热压90-120分钟,自然冷却后取出即得。
本发明的优点是:本发明通过对勃姆石进行表面改性后添加到聚偏氟乙烯、聚甲基丙烯酸甲酯复配纺丝液中,通过静电纺丝技术得到复合纤维隔膜材料,热压处理后强度得到增强,同时具有良好的吸液率;配合勃姆石的添加,由于勃姆石颗粒表面的极性基团与聚合物极性基团相互作用,一方面可以提高隔膜的热稳定性、力学强度、孔隙尺寸稳定性,另一方面可以提高隔膜对电解液的相容性;此外勃姆石具有优异的导热性能,能够改善电容器隔膜导热问题;本发明制成的隔膜材料热稳定性佳、机械强度得到了提升、吸液率高、电化学稳定性好、具有较好的高倍率容量和良好的循环可逆性,非常适合用于超级电容器中。
本发明通过一系列的反应将利用碳酸锂、勃姆石等成分制成偏铝酸锂,添加到隔膜材料的制备中,使得离子既可以在高导电率的活性填料中迁移,又可以在低电导率的聚合物中迁移,隔膜的电导率可以显著提高;本发明制成的隔膜材料安全可靠,具有良好的电极可逆性,化学稳定性以及热稳定性,有效防止短路。
具体实施方式
一种添加偏铝酸锂的静电纺超级电容器用隔膜材料,由下列重量份(公斤)的原料制成:聚偏氟乙烯80、聚甲基丙烯酸甲酯20、DMF适量、纳米勃姆石5、硅烷偶联剂KH5500.8、去离子水适量、碳酸锂1.4、氯化钾1.7、氯化钠13、无水乙醇适量。
所述一种添加偏铝酸锂的静电纺超级电容器用隔膜材料,由下列具体方法制备而成:
(1)将一半量的纳米勃姆石在真空干燥箱里面完全干燥后与溶于4倍量去离子水的硅烷偶联剂KH550混合,超声分散30分钟后,边搅拌边加热至140℃回流90分钟后结束反应,离心静置,固体用去离子水清洗2次,然后将固体放入真空干燥箱中以60℃的温度干燥12小时,得到改性的勃姆石;
(2)将余量的纳米勃姆石、碳酸锂、氯化钾、氯化钠分散于总量等量的无水乙醇中,放入球磨机中,以350转/分的速度球磨20小时,球磨结束后,将粉料取出放在不锈钢盘子里,在氮气保护条件下烘干,将烘干粉料在600℃灼烧90分钟,冷却到室温后用去离子水清洗数次,继续进行烘干处理,并在600℃灼烧60分钟,得到粉体,最后将粉体放入纳米研磨机中研磨;
(3)在常温下将聚偏氟乙烯、聚甲基丙烯酸甲酯混合,加入总量8倍量的DMF,以400转/分的速度下搅拌至完全溶解后加入步骤(1)、步骤(2)得到的产物,继续搅拌120分钟后超声分散40分钟,得到纺丝液;
(4)将纺丝液进行静电纺丝,控制推液速度0.002mm/s、接收距离18cm,电压22kv的条件下静电纺丝2小时,纺丝完成后,将收集的纤维薄膜在60℃真空干燥箱中干燥12小时后取出,用干净的玻璃平整压住在真空干燥箱里在120℃下热压90分钟,自然冷却后取出即得。
通过对本实施例隔膜材料进行测试,孔隙率为59%,吸液率为573%,伸长率74.2%,110℃下热收缩率小于1%,150℃下热收缩率小于1%。

Claims (2)

1.一种添加偏铝酸锂的静电纺超级电容器用隔膜材料,其特征在于,由下列重量份的原料制成:聚偏氟乙烯80-83、聚甲基丙烯酸甲酯20-22、DMF适量、纳米勃姆石5-6、硅烷偶联剂KH5500.8-1、去离子水适量、碳酸锂1.4-1.5、氯化钾1.7-1.8、氯化钠13-14、无水乙醇适量。
2.根据权利要求书1所述一种添加偏铝酸锂的静电纺超级电容器用隔膜材料,其特征在于,由下列具体方法制备而成:
(1)将一半量的纳米勃姆石在真空干燥箱里面完全干燥后与溶于4-5倍量去离子水的硅烷偶联剂KH550混合,超声分散30-40分钟后,边搅拌边加热至140-150℃回流90-120分钟后结束反应,离心静置,固体用去离子水清洗2-3次,然后将固体放入真空干燥箱中以60-70℃的温度干燥12小时,得到改性的勃姆石;
(2)将余量的纳米勃姆石、碳酸锂、氯化钾、氯化钠分散于总量等量的无水乙醇中,放入球磨机中,以350-400转/分的速度球磨20-25小时,球磨结束后,将粉料取出放在不锈钢盘子里,在氮气保护条件下烘干,将烘干粉料在600-650℃灼烧90-120分钟,冷却到室温后用去离子水清洗数次,继续进行烘干处理,并在600-650℃灼烧60-80分钟,得到粉体,最后将粉体放入纳米研磨机中研磨;
(3)在常温下将聚偏氟乙烯、聚甲基丙烯酸甲酯混合,加入总量8-9倍量的DMF,以400-500转/分的速度下搅拌至完全溶解后加入步骤(1)、步骤(2)得到的产物,继续搅拌120-150分钟后超声分散40-50分钟,得到纺丝液;
(4)将纺丝液进行静电纺丝,控制推液速度0.002mm/s、接收距离18cm,电压22kv的条件下静电纺丝2小时,纺丝完成后,将收集的纤维薄膜在60-70℃真空干燥箱中干燥12小时后取出,用干净的玻璃平整压住在真空干燥箱里在120℃下热压90-120分钟,自然冷却后取出即得。
CN201610929843.9A 2016-10-31 2016-10-31 一种添加偏铝酸锂的静电纺超级电容器用隔膜材料 Pending CN106367894A (zh)

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