CN106356424A - Environment-friendly brazing method for Al back electrode and Cu electrode leads of Si wafer of solar cell - Google Patents

Environment-friendly brazing method for Al back electrode and Cu electrode leads of Si wafer of solar cell Download PDF

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Publication number
CN106356424A
CN106356424A CN201610834957.5A CN201610834957A CN106356424A CN 106356424 A CN106356424 A CN 106356424A CN 201610834957 A CN201610834957 A CN 201610834957A CN 106356424 A CN106356424 A CN 106356424A
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solder
solaode
brazing
piece
back electrode
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CN106356424B (en
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闫久春
郭卫兵
于汉臣
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Harbin Institute of Technology
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • H01L31/188Apparatus specially adapted for automatic interconnection of solar cells in a module
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/06Soldering, e.g. brazing, or unsoldering making use of vibrations, e.g. supersonic vibrations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention discloses an environment-friendly brazing method for the Al back electrode and Cu electrode leads of the Si wafer of a solar cell. The method includes: using lead-free Sn-based solder wires to fill solder, applying ultrasonic after the solder melts, and coating the Al back surface field of the solar cell with the solder; placing a copper solder strip on the pre-coated solder, and heating with soldering iron to melt the solder so as to form connection; or placing the copper solder strip coated with the lead-free Sn-based solder on the Al back surface field of the solar cell, and heating a to-be-welded part; applying ultrasonic after the solder melts to complete welding. The environment-friendly brazing method has the advantages that the problems that the Al back surface field electrode of the Si solar cell wafer cannot be brazed directly, brazing can only be performed after Ag welding spots are printed, and manufacturing cost increasing and performance lowering are caused are solved, the corrosion problem caused by the fact that the Al back electrode and Cu electrode leads are brazed by using brazing flux is solved, and the problem of high Si wafer damage rate caused by ultrasonic metal welding is solved.

Description

Solaode si piece al back electrode and the method for cu contact conductor environmental protection soldering
Technical field
The invention belongs to welding technology field, it is related to a kind of welding method of solar panel, more particularly, to one kind too Sun energy battery si piece al back electrode and the method for cu contact conductor environmental protection soldering.
Background technology
Solar energy, as a kind of regenerative resource of cleaning, occupies an important position in energy field.Solar energy Volt generation technology has also obtained mondial application and has promoted, and low manufacturing cost has become with the output of higher performance Trend for solar panel development.
The output voltage of monolithic solar cell and power very limited it is therefore desirable to multiple solar battery cells are entered Row connection in series-parallel is realizing certain power output.This is accomplished by welding together the both positive and negative polarity of solaode step by step.In silicon The sensitive surface of solar panel typically prints silver grating line, and the soldering of silver grating line is easier, and is made using sn base solder and cooperation The connection of silver grating line can easier be realized by brazing flux.
Printed back electrode is usually used al slurry, is primarily due to al and can form good Ohmic contact with si.Simultaneously Al back surface field can also play following effect, and 1) form p+ passivation layer on si backboard surface, answering of minority carrier can be reduced Conjunction rate, improves the open-circuit voltage of battery;2) al back surface field layer as back reflector, can improve the short circuit current of solaode; 3) electric current is exported to solder joint.But there is one layer of very form compact and stable oxide-film on al surface, sn solder is not coordinated to use Low temperature brazing flux, therefore soldering al back surface field are very difficult.Now commonly used technique is to print weldability and conduction in si back surface field Property good ag electrode, recycle the welding of coating snpb solder to carry out soldering.
At present, the patent of invention of relevant solaode welding is sending out for brazing filler metal alloy system and welding tooling mostly Bright:
Shanghai Communications University's Wu Xue common vetch etc. (preparation of photovoltaic welding belt and performance study [d], 2013.) have studied photovoltaic welding belt The technique of surface-coated sn63pb37 solder.But the pb in snpb solder is a kind of environmentally harmful element, gradually decreases Have become as a kind of trend with stopping using solder containing pb.
Cn105499830a discloses a kind of photovoltaic welding belt sn-zn-cu-al-bi system no lead multielement alloy. Cn103801853a disclose a kind of containing antimony, silver, copper, bismuth, gallium, phosphorus unleaded sn base photovoltaic solder.Above-mentioned two patent is open Solder be primarily directed to the welding of ag electrode, and supporting welding method is disclosed.
Cn101110458a discloses a kind of welding of the auto-ultrasonic for non-crystal silicon solar cell electrode welding and sets Standby welding cu welding and ag electrode.Cn103503163a discloses the ultrasonic welding method of a kind of al welding and ag electrode. This kind of patent adopts principle welding lead and the electrode of ultrasonic wave metal weldering, but because ultrasonic tool head needs to apply to si piece Plus certain pressure, and vibrated, cell piece breakage rate in welding process can be caused to improve.
As a kind of noble metal, the use of ag makes manufacturing cost rise;Secondly ag and si can not form back surface field, leads to minority The recombination rate of carrier improves, and open-circuit voltage declines.Therefore direct soldering al back surface field electrode, can avoid the use of ag, not only Can reduces cost, and the performance of solaode can be improved.
The method that cn104952508a discloses a kind of use reaction flux direct soldering al back electrode, the brazing flux being used In using heavy metal chloride as reactant, naf and/or kf is as reaction promoter, nh4Cl and/or nh4Br as wetting aid, But this brazing flux is there is problems in that 1) this brazing flux is corrosivity brazing flux, the residual butt joint of its brazing flux has strong corrosivity; 2) toxic and harmful and smog can be produced during striping;3) brazing flux fusing point is higher, can only coordinate a small part sn base solder Use.
Content of the invention
It is an object of the invention to provide a kind of solaode si piece al back electrode and cu contact conductor environmental protection soldering Method, using unleaded sn base solder, apply ultrasonic in liquid solder, direct soldering si solar battery sheet al back surface field electrode With cu contact conductor, not only solve si solar battery sheet al back surface field electrode can not directly soldering, ag solder joint can only be printed again Soldering, leads to manufacturing cost rising and the problem of hydraulic performance decline, and solves using brazing flux soldering al back electrode and cu electrode The etching problem that lead brings, solves the problems, such as that the si piece breakage rate that ultrasonic wave metal weldering causes is high simultaneously.
The purpose of the present invention is achieved through the following technical solutions:
A kind of solaode si piece al back electrode and the method for cu contact conductor environmental protection soldering, including following two Technical scheme:
Technical scheme one, when carrying out soldering using unleaded sn base solder welding wire, carry out as steps described below:
Step one, with unleaded sn base solder welding wire fill solder, using resistance, sensing or Infrared Heating to soldering temperature Degree, controls heating-up temperature to be 160~300 DEG C.
Step 2, after brazing filler metal melts, Ultrasonic probe is stretched in liquid solder, apply ultrasonic, in solaode Al back surface field coats solder, and the ultrasonic application time of control is 0.1~20s, and frequency is 20~100khz, and amplitude is 1~25 μm.
Step 3, brazing belt electrode is placed on the solder of precoating, using flatiron heating, makes brazing filler metal melts, formed Connect.
Technical scheme two, when using coating solder brazing band carry out soldering when, carry out as steps described below:
Step one, by coat unleaded sn base solder brazing band be positioned in solaode al back surface field, to position to be welded Heated, heating-up temperature is 160~300 DEG C.
Step 2, after brazing filler metal melts, using and welding shape adapt to Ultrasonic probe apply ultrasonic, control ultrasonic when Between be 0.1~20s, frequency be 20~100khz, amplitude be 1~25 μm.
Step 3, cool down in atmosphere, complete to weld.
In the present invention, solaode is monocrystal silicon, non-crystalline silicon or polysilicon solar cell plate.
In the present invention, in preparation process, in front, printing ag slurry forms front electrode to solar panel, overleaf Silk screen printing al slurry forms back surface field, and then passing through sintering makes slurry and silicon chip form good Ohmic contact.
In the present invention, the unleaded sn base solder of use includes pure sn, sn-in, sn-bi, sn-bi-in, sn-zn, sn-bi- Zn, sn-ag, sn-zn-ag, sn-cu, sn-ag-cu and other low-temperature brazing filler metals being not limited to mentioned kind.
In the present invention, a diameter of 0.5~2mm of unleaded sn base solder welding wire.
In the present invention, unleaded sn base solder is coated in brazing belt surface, and coating is carried out as steps described below: will be unleaded Sn base solder is placed in solder bath, heating fusing, brazing band is continued through the solder of fusing with constant speed, completes copper The coating of welding brazing filler metal on surface;The width of described brazing band is 0.5~2mm, and thickness is 0.1~0.5mm, coats unleaded sn base pricker The thickness of material is 0.05~0.2mm.
In the present invention, welding inner core is not limited to other metals such as cu or al, ag.
In the present invention, ultrasonic using ultrasonic flatiron apply, ultrasonic be applied in liquid solder, not to si piece apply pressure, To reduce breakage rate in welding for the si piece.
The present invention need not print ag solder joint in si back, without using brazing flux, apply sound field in liquid solder, use Unleaded sn base solder welding wire or the welding filling solder coating unleaded sn base solder, direct soldering al back surface field, form back electrode Connection.Compared to prior art, it is an advantage of the current invention that:
1st, the present invention uses the unleaded sn base solder of environmental protection, because pb element is environmentally harmful element, Forbidden using in electronic product by European Union, so the use of lead-free brazing being inexorable trend in solaode welding.
2nd, direct soldering al back surface field electrode can avoid the use of ag, reduces the cost that solaode manufactures.
3rd, direct soldering al back surface field electrode can improve the photovoltaic property of solar battery sheet.
4th, the auxiliary of ultrasonic sound field avoids the use of corrosivity brazing flux.
5th, ultrasonic be applied directly in liquid solder, not to si piece apply pressure, solve conventional ultrasound metal welding and cause Welding process in the high problem of si piece breakage rate.
6th, during welding al back surface field, do not use brazing flux, poisonous in corrosivity brazing flux residual and welding process to avoid The generation of harmful vapors.
Brief description
Fig. 1 is solder view, a- welding wire, b- welding;
Fig. 2 coats the schematic diagram of solder for copper strips;
Fig. 3 is using coating schematic diagram ultrasonic during solder tinsel;
Fig. 4 is welding and coating solder layer welding schematic diagram;
Fig. 5 is using pure sn solder direct ultrasonic brazing al back surface field electrode interface pattern;
Fig. 6 is using snag solder direct ultrasonic brazing al back surface field electrode interface pattern;
Fig. 7 is the solar battery sheet macro morphology of direct soldering al back surface field electrode and the preparation of cu electrode.
Specific embodiment
Below in conjunction with the accompanying drawings technical scheme is further described, but is not limited thereto, every to this Inventive technique scheme is modified or equivalent, without deviating from the spirit and scope of technical solution of the present invention, all should cover In protection scope of the present invention.
Specific embodiment one: using pure sn solder in present embodiment, solder is wire-shaped, and a diameter of 1mm uses Solaode be polysilicon solar cell, thickness be 180 μm, al back surface field thickness be 30 μm.
In present embodiment, using the side of pure sn solder direct soldering solaode al back surface field electrode and cu contact conductor Method is carried out as steps described below:
Step one, it is heated to brazing temperature using ultrasonic flatiron, heating-up temperature is 260 DEG C, fills solder, pricker with solder wire The view of material is as shown in Figure 1
Step 2, Ultrasonic probe is stretched in liquid solder, apply the ultrasonic of 1s, ultrasonic frequency is 60khz, amplitude Scope is 1 μm, removes al surface film oxide and makes the abundant moistening of solder and sprawl, soldering schematic diagram is as shown in Figure 3.In order to reduce Joint stress level, coats discontinuous two solders in back surface field.
Step 3, brazing belt electrode is placed on the solder of precoating, using flatiron heating, makes brazing filler metal melts, formed Connect, soldering schematic diagram is as shown in Figure 4.
Interface schematic diagram is as shown in Figure 5.
Specific embodiment two: using snagcu solder in present embodiment, solder is wire-shaped, a diameter of 0.8mm, Concrete composition is sn-3.0ag-0.5cu (wt.%).
In present embodiment, using the method for snagcu solder direct soldering solaode al back surface field and cu contact conductor Carry out as steps described below:
Step one, it is heated to brazing temperature using ultrasonic flatiron, heating-up temperature is 240 DEG C, fills solder, pricker with solder wire The view of material is as shown in Figure 1.
Step 2, Ultrasonic probe is stretched in liquid solder, apply the ultrasonic of 3s, ultrasonic frequency is 20khz, amplitude Scope is 3 μm, removes al surface film oxide and makes the abundant moistening of solder and sprawl, soldering schematic diagram is as shown in Figure 3.In order to reduce Joint stress level, coats discontinuous two solders in back surface field.
Step 3, brazing electrode band is placed on the solder of precoating, using flatiron heating, makes brazing filler metal melts, formed Connect, soldering schematic diagram is as shown in Figure 4.
Specific embodiment three: using the brazing band of coating snbi solder in present embodiment.
In present embodiment, using the side of the brazing band direct soldering solaode al back surface field electrode of coating snbi solder Method is carried out as steps described below:
Step one, sn-58bi (wt.%) solder is placed in solder bath, heating fusing, copper strips is continued through fusing Solder, complete the coating of copper strip surface solder.Welding width is 2mm, and copper strips thickness is 0.15mm, and the thickness of coating solder is 0.05mm.The view of solder is as shown in figure 1, the schematic diagram of brazing belt surface coating solder is as shown in Figure 2.
Step 2, two weldings are positioned in al back surface field, Infrared Heating is carried out to position to be welded, heating-up temperature is 170 ℃.
The Ultrasonic probe applying that step 3, employing are adapted to welding shape is ultrasonic, and ultrasonic application time is 15s, ultrasonic Frequency be 80khz, amplitude range be 5 μm.
Step 4, cool down in atmosphere, complete to weld.
Specific embodiment four: using the brazing band of coating snag solder in present embodiment.
In present embodiment, using the side of the brazing band direct soldering solaode al back surface field electrode of coating snag solder Method is carried out as steps described below:
Step one, sn-3.0ag (wt.%) solder is placed in solder bath, heating fusing, copper strips is continued through molten The solder changed, completes the coating of copper strip surface solder.Welding width is 1.5mm, and copper strips thickness is 0.2mm, the thickness of coating solder Spend for 0.1mm.The view of solder is as shown in figure 1, the schematic diagram of brazing belt surface coating solder is as shown in Figure 2.
Step 2, two weldings are positioned in al back surface field, sensing heating is carried out to position to be welded, heating-up temperature is 250 ℃.
The Ultrasonic probe applying that step 3, employing are adapted to welding shape is ultrasonic, and ultrasonic application time is 5s, ultrasonic Frequency is 40khz, and amplitude range is 6 μm.
Step 4, cool down in atmosphere, complete to weld.
Interface schematic diagram is as shown in fig. 6, the macro morphology of solar panel is as shown in Figure 7.
The open-circuit voltage of the solar battery sheet that embodiment of above obtains is as shown in table 1.
Table 1

Claims (10)

1. a kind of method of solaode si piece al back electrode and cu contact conductor environmental protection soldering is it is characterised in that described Method and step is as follows:
Step one, with unleaded sn base solder welding wire fill solder, be heated to brazing temperature;
Step 2, after brazing filler metal melts, Ultrasonic probe is stretched into apply in liquid solder ultrasonic, in solaode al back surface field Coating solder, control ultrasonic time is 0.1~20s, and frequency is 20~100khz, and amplitude is 1~25 μm;
Step 3, brazing belt electrode is placed on the solder of precoating, using flatiron heating, makes brazing filler metal melts, formed and connect.
2. the side of solaode si piece al back electrode according to claim 1 and cu contact conductor environmental protection soldering Method is it is characterised in that described brazing temperature is 160~300 DEG C.
3. the side of solaode si piece al back electrode according to claim 1 and cu contact conductor environmental protection soldering Method is it is characterised in that described unleaded sn base solder is pure sn, sn-in, sn-bi, sn-bi-in, sn-zn, sn-bi-zn, sn- Ag, sn-zn-ag, sn-cu or sn-ag-cu.
4. the side of solaode si piece al back electrode according to claim 1 and cu contact conductor environmental protection soldering Method is it is characterised in that a diameter of 0.5~2mm of described unleaded sn base solder welding wire.
5. the side of solaode si piece al back electrode according to claim 1 and cu contact conductor environmental protection soldering Method is it is characterised in that described solaode is monocrystal silicon, non-crystalline silicon or polysilicon solar cell plate.
6. a kind of method of solaode si piece al back electrode and cu contact conductor environmental protection soldering is it is characterised in that described Method and step is as follows:
Step one, by coat unleaded sn base solder brazing band be positioned in solaode al back surface field, position to be welded is carried out Heating;
Step 2, after brazing filler metal melts, apply ultrasonic, controls ultrasonic time be 0.1~20s, frequency be 20~100khz, amplitude For 1~25 μm;
Step 3, cool down in atmosphere, complete to weld.
7. the side of solaode si piece al back electrode according to claim 6 and cu contact conductor environmental protection soldering Method is it is characterised in that described heating-up temperature is 160~300 DEG C.
8. the side of solaode si piece al back electrode according to claim 6 and cu contact conductor environmental protection soldering Method is it is characterised in that described unleaded sn base solder is pure sn, sn-in, sn-bi, sn-bi-in, sn-zn, sn-bi-zn, sn- Ag, sn-zn-ag, sn-cu or sn-ag-cu.
9. the side of solaode si piece al back electrode according to claim 6 and cu contact conductor environmental protection soldering It is characterised in that the width of described brazing band is 0.5~2mm, thickness is 0.1~0.5mm to method, coats the thickness of unleaded sn base solder Spend for 0.05~0.2mm.
10. the side of solaode si piece al back electrode according to claim 6 and cu contact conductor environmental protection soldering Method is it is characterised in that described solaode is monocrystal silicon, non-crystalline silicon or polysilicon solar cell plate.
CN201610834957.5A 2016-09-20 2016-09-20 The method of solar battery Si piece Al back electrode and the environmentally protective soldering of Cu contact conductor Active CN106356424B (en)

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CN109175567A (en) * 2018-11-01 2019-01-11 中国电子科技集团公司第三十八研究所 A kind of method for welding of micro-strip plate large area ground connection
CN114473284A (en) * 2022-02-07 2022-05-13 郑州机械研究所有限公司 Brazing flux filling device
US20240024989A1 (en) * 2019-12-27 2024-01-25 Amogreentech Co., Ltd. Brazing ribbon and method for manufacturing same

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CN102969406A (en) * 2012-12-13 2013-03-13 常州比太科技有限公司 Manufacturing method for electrodes of crystalline silicon solar cell
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WO2008014900A1 (en) * 2006-07-31 2008-02-07 FNE Forschungsinstitut für Nichteisen-Metalle GmbH Method for fitting a connecting conductor to a photovoltaic solar cell
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CN109175567A (en) * 2018-11-01 2019-01-11 中国电子科技集团公司第三十八研究所 A kind of method for welding of micro-strip plate large area ground connection
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CN114473284A (en) * 2022-02-07 2022-05-13 郑州机械研究所有限公司 Brazing flux filling device

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