CN106336217A - 一种硬度和耐磨性能较好的耐磨氧化锆陶瓷 - Google Patents
一种硬度和耐磨性能较好的耐磨氧化锆陶瓷 Download PDFInfo
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- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 title claims abstract description 62
- 239000000919 ceramic Substances 0.000 title abstract description 8
- 238000005299 abrasion Methods 0.000 title abstract 5
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 28
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 20
- 229910052588 hydroxylapatite Inorganic materials 0.000 claims abstract description 20
- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical compound [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 claims abstract description 20
- 239000004094 surface-active agent Substances 0.000 claims abstract description 20
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000011787 zinc oxide Substances 0.000 claims abstract description 14
- 238000000137 annealing Methods 0.000 claims abstract description 7
- 229910052697 platinum Inorganic materials 0.000 claims abstract description 7
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(II) oxide Inorganic materials [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 claims abstract description 5
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 17
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 17
- CSSYLTMKCUORDA-UHFFFAOYSA-N barium(2+);oxygen(2-) Chemical compound [O-2].[Ba+2] CSSYLTMKCUORDA-UHFFFAOYSA-N 0.000 claims description 15
- 238000002360 preparation method Methods 0.000 claims description 9
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 7
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 claims description 6
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 5
- 229930195729 fatty acid Natural products 0.000 claims description 5
- 239000000194 fatty acid Substances 0.000 claims description 5
- -1 methyl glycol fatty acid ester Chemical class 0.000 claims description 5
- 229910000428 cobalt oxide Inorganic materials 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 10
- 238000001953 recrystallisation Methods 0.000 abstract description 2
- IUYLTEAJCNAMJK-UHFFFAOYSA-N cobalt(2+);oxygen(2-) Chemical compound [O-2].[Co+2] IUYLTEAJCNAMJK-UHFFFAOYSA-N 0.000 abstract 2
- 229910017052 cobalt Inorganic materials 0.000 description 9
- 239000010941 cobalt Substances 0.000 description 9
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 9
- 230000003647 oxidation Effects 0.000 description 7
- 238000007254 oxidation reaction Methods 0.000 description 7
- CUNWUEBNSZSNRX-RKGWDQTMSA-N (2r,3r,4r,5s)-hexane-1,2,3,4,5,6-hexol;(z)-octadec-9-enoic acid Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO.OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO.CCCCCCCC\C=C/CCCCCCCC(O)=O.CCCCCCCC\C=C/CCCCCCCC(O)=O.CCCCCCCC\C=C/CCCCCCCC(O)=O CUNWUEBNSZSNRX-RKGWDQTMSA-N 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 229960005078 sorbitan sesquioleate Drugs 0.000 description 3
- CDOUZKKFHVEKRI-UHFFFAOYSA-N 3-bromo-n-[(prop-2-enoylamino)methyl]propanamide Chemical compound BrCCC(=O)NCNC(=O)C=C CDOUZKKFHVEKRI-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
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- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
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- 239000002245 particle Substances 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
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- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 238000000366 colloid method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- KWABLUYIOFEZOY-UHFFFAOYSA-N dioctyl butanedioate Chemical compound CCCCCCCCOC(=O)CCC(=O)OCCCCCCCC KWABLUYIOFEZOY-UHFFFAOYSA-N 0.000 description 1
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- 229910000449 hafnium oxide Inorganic materials 0.000 description 1
- WIHZLLGSGQNAGK-UHFFFAOYSA-N hafnium(4+);oxygen(2-) Chemical compound [O-2].[O-2].[Hf+4] WIHZLLGSGQNAGK-UHFFFAOYSA-N 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000006864 oxidative decomposition reaction Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 238000005118 spray pyrolysis Methods 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
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Abstract
本发明公开了一种硬度和耐磨性能较好的耐磨氧化锆陶瓷，该陶瓷包括以下重量份计的原料：氧化锆40~50份、氧化钡1~5份、氧化锌2~3份、氧化钴10~12份、羟基磷灰石15~18份、交联剂8~9份、表面活性剂10~15份。其制备方法是：将氧化锆、氧化钡、氧化锌、氧化钴、羟基磷灰石、交联剂、表面活性剂放在铂金坩埚内于1400~1500℃熔化2~3h，转到退火炉内热处理4~5h，缓慢冷却至室温，即可。本发明的氧化钡使氧化锆晶格变形，提高氧化锆的再结晶能力，提高氧化锆陶瓷的硬度，增强耐磨性能。
Description
技术领域
本发明涉及生物技术领域，尤其涉及一种耐磨氧化锆陶瓷及其制备方法。
背景技术
纯净的氧化锆是白色固体，含有杂质时会显现灰色或淡黄色，添加显色剂还可显示各种其它颜色。纯氧化锆的分子量为123.22，理论密度是5.89g/cm3，熔点为2715℃。通常含有少量的氧化铪，难以分离，但是对氧化锆的性能没有明显的影响。氧化锆有三种晶体形态：单斜、四方、立方晶相。常温下氧化锆只以单斜相出现，加热到1100℃左右转变为四方相，加热到更高温度会转化为立方相。由于在单斜相向四方相转变的时候会产生较大的体积变化，冷却的时候又会向相反的方向发生较大的体积变化，容易造成产品的开裂，限制了纯氧化锆在高温领域的应用，其耐磨性能一般。
氧化锆含杂质时呈黄色或灰色，，在常压下纯氧化锆共有三种晶态。氧化锆陶瓷的生产要求制备高纯、分散性能好、粒子超细、粒度分布窄的粉体，氧化锆超细粉末的制备方法很多，氧化锆的提纯主要有氯化和热分解法、碱金属氧化分解法、石灰熔融法、等离子弧法、沉淀法、胶体法、水解法、喷雾热解法等。
发明内容
本发明针对现有技术的不足，提供一种耐磨氧化锆陶瓷及其制备方法，高温条件下耐磨性能好。
本发明采用以下技术方案：
耐磨氧化锆陶瓷，包括以下重量份计的原料：氧化锆40～50份、氧化钡1～5份、氧化锌2～3份、氧化钴10～12份、羟基磷灰石15～18份、交联剂8～9份、表面活性剂10～15份。
作为优选，羟基磷灰石中Ga和P之比为1:1.98。
作为优选，交联剂为N,N’-亚甲基双丙烯酰胺、二乙烯三胺或二乙烯基苯中的一种或几种。
作为优选，表面活性剂为单硬脂酸甘油酯、失水山梨醇倍半油酸酯、丙二醇脂肪酸酯或琥珀酸二辛酯磺酸钠中的一种或几种。
上述耐磨氧化锆陶瓷的制备方法，包括以下步骤：将氧化锆、氧化钡、氧化锌、氧化钴、羟基磷灰石、交联剂、表面活性剂放在铂金坩埚内于1400～1500℃熔化2～3h，转到退火炉内热处理4～5h，缓慢冷却至室温，即可。
作为优选，热处理温度为100～150℃。
本发明的氧化钡使氧化锆晶格变形，提高氧化锆的再结晶能力，提高氧化锆陶瓷的硬度，增强耐磨性能。
具体实施方式
下面结合具体实施例对本发明作进一步详细介绍。
实施例1
耐磨氧化锆陶瓷，包括以下重量份计的原料：氧化锆40份、氧化钡1份、氧化锌2份、氧化钴10份、羟基磷灰石15份、交联剂8份、表面活性剂10份。
羟基磷灰石中Ga和P之比为1:1.98。
交联剂是质量比为1:7:1的N,N’-亚甲基双丙烯酰胺、二乙烯基苯、二乙烯三胺。
表面活性剂是质量比为1:1:1：2的单硬脂酸甘油酯、失水山梨醇倍半油酸酯、丙二醇脂肪酸酯、琥珀酸二辛酯磺酸钠。
上述耐磨氧化锆陶瓷的制备方法，包括以下步骤：将氧化锆、氧化钡、氧化锌、氧化钴、羟基磷灰石、交联剂、表面活性剂放在铂金坩埚内于1400℃熔化2h，转到退火炉内热处理4h，缓慢冷却至室温，即可。
热处理温度为100℃。
实施例2
耐磨氧化锆陶瓷，包括以下重量份计的原料：氧化锆50份、氧化钡5份、氧化锌2份、氧化钴10份、羟基磷灰石15份、交联剂8份、表面活性剂10份。
羟基磷灰石中Ga和P之比为1:1.98。
交联剂是质量比为1:7的N,N’-亚甲基双丙烯酰胺、二乙烯三胺。
表面活性剂是质量比为1:3:4的单硬脂酸甘油酯、丙二醇脂肪酸酯、琥珀酸二辛酯磺酸钠。
上述耐磨氧化锆陶瓷的制备方法，包括以下步骤：将氧化锆、氧化钡、氧化锌、氧化钴、羟基磷灰石、交联剂、表面活性剂放在铂金坩埚内于1500℃熔化3h，转到退火炉内热处理5h，缓慢冷却至室温，即可。
热处理温度为150℃。
实施例3
耐磨氧化锆陶瓷，包括以下重量份计的原料：氧化锆45份、氧化钡4份、氧化锌2.5份、氧化钴11份、羟基磷灰石16份、交联剂8.5份、表面活性剂12份。
羟基磷灰石中Ga和P之比为1:1.98。
交联剂是质量比为3:1的N,N’-亚甲基双丙烯酰胺、二乙烯三胺。
表面活性剂是质量比为1:8的单硬脂酸甘油酯、失水山梨醇倍半油酸酯。
上述耐磨氧化锆陶瓷的制备方法，包括以下步骤：将氧化锆、氧化钡、氧化锌、氧化钴、羟基磷灰石、交联剂、表面活性剂放在铂金坩埚内于1450℃熔化2.5h，转到退火炉内热处理4.5h，缓慢冷却至室温，即可。
热处理温度为120℃。
实施例4
耐磨氧化锆陶瓷，包括以下重量份计的原料：氧化锆42份、氧化钡2份、氧化锌2.8份、氧化钴11份、羟基磷灰石17份、交联剂8份、表面活性剂11份。
羟基磷灰石中Ga和P之比为1:1.98。
交联剂是质量比为1:7的二乙烯基苯、二乙烯三胺。
表面活性剂是质量比为6:1的单硬脂酸甘油酯、丙二醇脂肪酸酯。
上述耐磨氧化锆陶瓷的制备方法，包括以下步骤：将氧化锆、氧化钡、氧化锌、氧化钴、羟基磷灰石、交联剂、表面活性剂放在铂金坩埚内于1420℃熔化2.3h，转到退火炉内热处理4.8h，缓慢冷却至室温，即可。
热处理温度为110℃。
对比例1
与实施例1相同，不同在于：不加氧化钡。
性能测试
对实施例1～4和对比例1的陶瓷进行性能测试，结果见表1。
表1
结论：本发明的氧化钡使氧化锆晶格变形，提高氧化锆陶瓷的硬度，使硬度远高于标准的2000，韧性大，高温条件下耐磨性能好。
以上公开的仅为本申请的其中几个具体实施例，但本申请并非局限于此，任何本领域的技术人员能思之的变化，都应落在本申请的保护范围内。
Claims (1)
1.耐磨氧化锆陶瓷，其特征在于，包括以下重量份计的原料：氧化锆40～50份、氧化钡1～5份、氧化锌2～3份、氧化钴10～12份、羟基磷灰石15～18份、交联剂8～9份、表面活性剂10～15份；
所述耐磨氧化锆陶瓷的制备方法，包括以下步骤：将氧化锆、氧化钡、氧化锌、氧化钴、羟基磷灰石、交联剂、表面活性剂放在铂金坩埚内于1400～1500℃熔化2～3h，转到退火炉内热处理4～5h，缓慢冷却至室温，即可；
羟基磷灰石中Ga和P之比为1:1.98；
交联剂是质量比为1:7的二乙烯基苯、二乙烯三胺；
表面活性剂是质量比为6:1的单硬脂酸甘油酯、丙二醇脂肪酸酯。
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