CN106334713A - 钛合金无缝管的热轧润滑工艺方法 - Google Patents
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Abstract
本发明提供一种钛合金无缝管的热轧润滑工艺方法,该方法步骤包括有制备玻璃粉润滑剂;制备云母基润滑剂;将加热的钛合金无缝管坯料进行斜轧穿孔,得到高温空心毛管,毛管内表面温度950~1100℃;将玻璃粉润滑剂喷吹入毛管内表面,使玻璃粉润滑剂覆盖毛管内表面,在大于900℃的高温条件下玻璃粉润滑剂变成熔融态;所述芯棒预热至80~120℃,输送至芯棒润滑站,采用喷咀向芯棒表面喷涂云母基润滑剂溶液,使喷涂的云母基润滑剂粘附在芯棒表面,再将芯棒插入毛管内,送入轧管机架进行热轧。本发明效果是采用该方法对热轧工具进行润滑,使生产钛合金管过程中热轧负荷降低8%~12%,芯棒表面环状皱皮消失,芯棒使用寿命提高15%。钛合金管内表面微裂纹、划伤大幅度减少。
Description
技术领域
本发明涉及两种高温用润滑剂以及采用此两种润滑剂的一种钛合金管的热轧润滑工艺方法。
背景技术
钛合金具有低密度、高比强度、耐腐蚀等一系列优点,在航空、舰船、石油、化工等领域得到广泛应用。
现在国内钛合金管生产通常是斜轧穿孔后冷加工、棒材钻孔后冷加工的。近来出现斜轧穿孔后热轧、定径的热加工艺,其工艺流程为:圆管坯加热、斜轧穿孔、热连轧、再加热、定径。但钛合金在热连轧过程中存在成形难度大,轧机负荷大,设备损耗大难点。热轧钛合金管管易出现壁厚不均,内外表面存在小麻坑、微裂纹等质量问题。
热轧工序中芯棒是重要的轧制工具之一,主要作用是和轧辊组合形成封闭的环状孔型,从而对毛管减径、减壁。轧制普通钢管,芯棒采用水基石墨润滑剂润滑,另穿孔后向毛管内喷吹的硼砂也能在热连轧过程起到一定润滑作用。但采用此种润滑工艺生产钛合金管时存在轧机负荷大,负荷峰值接近轧机极限,热轧后芯棒表面存在环形皱皮,细小划伤,使得热轧钛合金管不能连续生产。
发明内容
为解决上述技术中存在问题,本发明的目的在于提供一种钛合金无缝管的热轧润滑工艺,并针对热轧过程中存在的诸多问题提供两种润滑剂,即玻璃粉润滑剂和云母基芯棒润滑剂,两种润滑剂使用方便,不堵喷咀,无环境污染,润滑效果显著,轧管机组电流降低明显,使得钛合金管顺利通过热连轧,降低轧制负荷,减少工具损耗,提高热轧钛合金管内表面质量。
为实现上述目的,本发明的技术方案是提供一种钛合金无缝管的热轧润滑工艺方法,该方法对热轧前的高温空心毛管和芯棒均进行润滑处理,其中:该方法向所述毛管内表面喷吹玻璃粉润滑剂,向芯棒表面喷涂云母基润滑剂;包括有以下步骤:
步骤一 制备玻璃粉润滑剂,其原料重量百分含量为:玻璃粉50%~80%,硼砂8%~20%,硬脂酸钠20%~30%;
步骤二 制备云母基润滑剂,其原料重量百分含量为:白云母30%~60%,硼酸钙30%~50%,石墨5%~10%,辅助添加剂1%~5%,再加入2~10倍原料总重量的水,搅拌成云母基润滑剂溶液;
步骤三 将加热的钛合金无缝管坯料进行斜轧穿孔,得到高温空心毛管,毛管内表面温度950~1100℃;
步骤四 将玻璃粉润滑剂喷吹入毛管内表面,使玻璃粉润滑剂覆盖毛管内表面,在大于900℃的高温条件下玻璃粉润滑剂变成熔融态;
步骤五 所述芯棒预热至80~120℃,输送至芯棒润滑站,采用喷咀向芯棒表面喷涂云母基润滑剂溶液,使喷涂的云母基润滑剂粘附在芯棒表面,再将芯棒插入毛管内,送入轧管机架进行热轧。
本发明的效果是采用玻璃润滑剂、硼酸盐润滑剂在热轧过程中对热轧工具进行润滑,热轧时润滑剂在芯棒与毛管之间形成一层致密润滑皮膜,高温状态润滑皮膜性能稳定,不凝固分解,生产钛合金管过程中热轧负荷降低8%~12%,芯棒表面环状皱皮消失,芯棒使用寿命提高15%。钛合金管内表面微裂纹、划伤大幅度减少。
具体实施方式
结合具体实施例对本发明的钛合金无缝管的热轧润滑工艺方法作详细说明。
本发明的钛合金无缝管热轧润滑工艺方法,是对热轧前的高温空心毛管和芯棒均进行润滑处理,该方法向所述毛管内表面喷吹玻璃粉润滑剂,向芯棒表面喷涂云母基润滑剂;包括有以下步骤:
步骤一 制备玻璃粉润滑剂,其原料重量百分含量为:玻璃粉50%~80%,硼砂8%~20%,硬脂酸钠20%~30%;
步骤二 制备云母基润滑剂,其原料重量百分含量为:白云母30%~60%,硼酸钙30%~50%,石墨5%~10%,辅助添加剂1%~5%,再加入2~10倍原料总重量的水,搅拌成云母基润滑剂溶液;
步骤三 将加热的钛合金无缝管坯料进行斜轧穿孔,得到高温空心毛管,毛管内表面温度950~1100℃;
步骤四 将玻璃粉润滑剂喷吹入毛管内表面,使玻璃粉润滑剂覆盖毛管内表面,在大于900℃的高温条件下玻璃粉润滑剂变成熔融态;
步骤五 所述芯棒预热至80~120℃,输送至芯棒润滑站,采用喷咀向芯棒表面喷涂云母基润滑剂溶液,使喷涂的云母基润滑剂粘附在芯棒表面,再将芯棒插入毛管内,送入轧管机架进行热轧。
所述辅助添加剂是分散剂OP-1和增稠剂CMC,其在总原料总量百分比为:分散剂OP-1 0.5%~3%、增稠剂CMC 0.5%~3%。
实施例1
将加热的钛合金坯料进行斜轧穿孔,得到高温空心毛管,毛管内表面温度1020℃~1070℃。
采用压缩氮气向毛管内喷吹玻璃粉润滑剂500~1000g,喷吹时间4~5s,喷吹过程毛管旋转,玻璃润滑剂覆盖毛管内表面,经高温成熔融态;玻璃粉润滑剂由以下重量份的原料制备而成:玻璃粉70%,硼砂15%,硬脂酸钠15%,玻璃粉100目,熔点800~950℃。
将喷涂玻璃粉润滑剂的空心毛管移送至连轧前台。
芯棒预热至100℃左右,芯棒表面喷涂云母基润滑剂溶液,云母基润滑剂由以下重量份的原料制备而成:白云母50%,硼酸钙40%,石墨8%,分散剂(OP-1)2%,增稠剂(CMC)2%,再加入2~10倍原料总重量的水搅拌成云母基润滑剂溶液。
云母基润滑剂粘附在芯棒表面,将芯棒插入空心钛合金毛管内,送入轧管机架进行热轧。
本发明的钛合金无缝管的热轧润滑工艺方法无环境污染、成本低、便于实施,热轧机电流下峰值降低约10%,芯棒工作段无间歇环状皱皮,无划伤,无粘钢,钛合金管内表面光滑,无裂纹缺陷。
Claims (2)
1.一种钛合金无缝管的热轧润滑工艺方法,该方法对热轧前的高温空心毛管和芯棒均进行润滑处理,其特征是:该方法向所述毛管内表面喷吹玻璃粉润滑剂,向芯棒表面喷涂云母基润滑剂;包括有以下步骤:
步骤一制备玻璃粉润滑剂,其原料重量百分含量为:玻璃粉50%~80%,硼砂8%~20%,硬脂酸钠20%~30%;
步骤二制备云母基润滑剂,其原料重量百分含量为:白云母30%~60%,硼酸钙30%~50%,石墨5%~10%,辅助添加剂1%~5%,再加入2~10倍原料总重量的水,搅拌成云母基润滑剂溶液;
步骤三将加热的钛合金无缝管坯料进行斜轧穿孔,得到高温空心毛管,毛管内表面温度950~1100℃;
步骤四将玻璃粉润滑剂喷吹入毛管内表面,使玻璃粉润滑剂覆盖毛管内表面,在大于900℃的高温条件下玻璃粉润滑剂变成熔融态;
步骤五所述芯棒预热至80~120℃,输送至芯棒润滑站,采用喷咀向芯棒表面喷涂云母基润滑剂溶液,使喷涂的云母基润滑剂粘附在芯棒表面,再将芯棒插入毛管内,送入轧管机架进行热轧。
2.根据权利要求1所述钛合金无缝管的热轧润滑工艺方法,其特征是:所述辅助添加剂是分散剂OP-1和增稠剂CMC,其在总原料总量百分比为:分散剂OP-1 0.5%~3%、增稠剂CMC 0.5%~3%。
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Cited By (3)
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CN108296291A (zh) * | 2017-08-21 | 2018-07-20 | 广东省材料与加工研究所 | 一种医用镁合金薄壁精细管电致塑性加工方法 |
CN111570518A (zh) * | 2020-06-17 | 2020-08-25 | 无锡商业职业技术学院 | 一种延长汽车轧管顶头寿命的置料系统 |
CN113474442A (zh) * | 2019-02-22 | 2021-10-01 | 化学制造布敦海姆两合公司 | 用于金属热成形的润滑剂 |
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CN111570518B (zh) * | 2020-06-17 | 2022-03-18 | 无锡商业职业技术学院 | 一种延长汽车轧管顶头寿命的置料系统 |
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