A kind of Fructus Tsaoko drying means
Technical field
The present invention relates to Fructus Tsaoko drying process field, particularly relate to a kind of Fructus Tsaoko drying means.
Background technology
Fructus Tsaoko is Zingiberaceae, Amomum herbaceos perennial, and stem is grown thickly, and high up to 3 meters, Herb has pungent fragrance, and blade is long
Ellipse or Long Circle, top is tapering, and base portion is the narrowest, edge dry film matter, two sides Glabrous, the full edge of the tip of a leaf, the blunt circle in top, fringe
Locusta not branch, every inflorescence has up to 30, flower;Total bennet is by intensive scale, and scale is elongated circular or elongated generally elliptically, bract
Lanceolar, top is tapering;Squamella tubulose, calyx Guan Yueyu squamella is isometric, and top has blunt three teeth;Corolla is red, and sliver is oval
Shape, lip is oval, the close life of capsule, red time ripe, seed polygon, strong fragrance.The 4-6 month blooms, 9-12 month result.
Fructus Tsaoko, as traditional Chinese medicine and spice, aboundresources, has long been used for the processing of marinated food, current 90% with
Upper for food interpolation, 5% is used for preparation and the other field of Chinese herbal medicine.One of Fructus Tsaoko deep processing developing direction is to extract Fructus Tsaoko
Quintessence oil, research in the past shows that the chemical composition of Fructus Tsaoko quintessence oil is the most complicated, and extracting method is different, and the composition of gained quintessence oil and content are all
There is different, all there is antioxidation, regulation gastrointestinal function, antibacterial, antitumor and change the effects such as drug permeability, being one
Plant important medical material.
In prior art, Fructus Tsaoko drying means completes generally by the equipment such as electric oven, drying room, this drying means
Drying time is long, and drying efficiency is low, and labor intensity is big, and when rewinding, owing to the temperature of baking oven also needs to cooling, efficiency is low
Under, collecting material not in time can get damp, and affects the quality of product, i.e. during artificially collecting, has other impurity and is mixed into;
It addition, material has reunion, when using oven for drying, by conduction of heat, reunion material center is dried not thorough, makes the drying of whole product
The most up to standard;Oven for drying temperature is high, and the quality of product can be made to change, and some material component can change owing to temperature is too high,
Can tail off, the inferior quality of material.
Therefore, prior art has yet to be improved and developed.
Summary of the invention
In view of above-mentioned the deficiencies in the prior art, it is an object of the invention to provide a kind of Fructus Tsaoko drying means, it is intended to solve
Drying means is long for arid cycle, complex procedures, inefficiency, the problem of inferior quality after drying.
Technical scheme is as follows:
A kind of Fructus Tsaoko drying means, wherein, including:
Step S1, the distribution cabins being sent to by Fructus Tsaoko on microwave thermal pumping unit, carry out mechanical material distributing, and rotating speed is 10-15r/min,
Fructus Tsaoko is laid in uniformly in microwave thermal pumping unit transmission belt, fabric thickness 45mm, cloth width 1.6m;
Step S2, the Fructus Tsaoko after distribution cabins is sent in the microwave drying section of microwave thermal pumping unit;
Step S3, utilize in microwave drying section microwave by Fructus Tsaoko continuous oven drying, dry to moisture content be below 20-25%, then
Entering heat pump drying section, drop temperature is 80-85 DEG C;
Step S4, by dehumidifying equipment by microwave drying section dampness discharge, air quantity is 5750m3/h;
Step S5, utilize heat pump that Fructus Tsaoko carries out continuous oven drying in heat pump drying section, dry to moisture content be less than 15%, directly
Picking out material, drop temperature is 60-65 DEG C;
Step S6, by dehumidifying equipment by heat pump drying section dampness discharge, air quantity is 3000 ~ 5000m3/h;
Pulverizer is entered through row crushing and classification after step S7, drying;
Step S8, check, encapsulate, obtain dried finished product.
Described Fructus Tsaoko drying means, wherein, the power of described microwave drying section is 150KW, described heat pump drying section
Power is 300KW.
Described Fructus Tsaoko drying means, wherein, in described step S3, microwave drying section is two sections, be respectively leading portion, after
Section, the total time of microwave drying section is 14 ~ 70min.
Described Fructus Tsaoko drying means, wherein, in described step S3, the drying time of microwave drying section leading portion is 9-
30min, temperature is 70-75 DEG C.
Described Fructus Tsaoko drying means, wherein, in described step S3, the drying time of microwave drying section back segment is 5-
40min, temperature is 80-85 DEG C.
Described Fructus Tsaoko drying means, wherein, in described step S5, the drying time of heat pump drying section is 640min, temperature
Degree is for 60-65 DEG C.
Described Fructus Tsaoko drying means, wherein, described dehumidifying equipment is centrifugal blower.
Described Fructus Tsaoko drying means, wherein, described heat pump drying section is distributed 8 layers, and described microwave drying section is arranged at
The top of described heat pump drying section.
Described Fructus Tsaoko drying means, wherein, during the work of described heat pump drying section, hot blast is from the side of microwave thermal pumping unit
Enter, and from opposite side air-out.
Beneficial effect: use the dried materials quality of present invention process high, compare the dried material of traditional method
Component content, drug effect etc. do not have big change;The present invention is inside and outside to heat simultaneously, is dried more thorough;Present invention process uses complete
The mode of Automatic continuous microwave drying, the cycle is short, operation is simple, efficiency is high, saves manpower.
Detailed description of the invention
The present invention provides a kind of Fructus Tsaoko drying means, for making the purpose of the present invention, technical scheme and effect clearer, bright
Really, the present invention is described in more detail below.Should be appreciated that specific embodiment described herein is only in order to explain this
Bright, it is not intended to limit the present invention.
A kind of Fructus Tsaoko drying means provided by the present invention, comprising:
Step S1, the distribution cabins being sent to by Fructus Tsaoko on microwave thermal pumping unit, carry out mechanical material distributing, and rotating speed is 10-15r/min,
Fructus Tsaoko is laid in uniformly in microwave thermal pumping unit transmission belt, fabric thickness 45mm, cloth width 1.6m;
Step S2, the Fructus Tsaoko after distribution cabins is sent in the microwave drying section of microwave thermal pumping unit;
Step S3, utilize in microwave drying section microwave by Fructus Tsaoko continuous oven drying, dry to moisture content be below 20-25%, then
Entering heat pump drying section, drop temperature is 80-85 DEG C;
Step S4, by dehumidifying equipment by microwave drying section dampness discharge, air quantity is 5750m3/h;
Step S5, utilize heat pump that Fructus Tsaoko carries out continuous oven drying in heat pump drying section, dry to moisture content be less than 15%, directly
Picking out material, drop temperature is 60-65 DEG C;
Step S6, by dehumidifying equipment by heat pump drying section dampness discharge, air quantity is 3000 ~ 5000m3/h;
Pulverizer is entered through row crushing and classification after step S7, drying;
Step S8, check, encapsulate, obtain dried finished product.
In the present invention, being dried that to be divided into two benches, first stage be microwave drying section, second stage is heat pump drying
Section.
In microwave drying section, microwave irradiates heating from top, is raised to Fructus Tsaoko internal temperature rapidly be dried required temperature
Degree, in microwave drying section, wind flow mode uses material outlet (i.e. in Fructus Tsaoko exit) air intake, and material inlet is (i.e. at grass
Really import department) mode of dehumidifier, air inlet directly docks the hot blast swapped out, and improves effect of equipment, has saved the energy, passes through
Heat pump drying section is entered after the dried of microwave drying section.
In heat pump drying section, hot blast enters from the side of microwave thermal pumping unit, and from opposite side air-out.At heat pump drying
Section, uses centrifugal blower fitted shaft flow fan, strengthens convection current, improves material surface wind speed, makes hot blast can not blow away material
In the case of promptly blow over material surface, take away dampness, so that drying effect is evenly.It addition, centrifugal blower mouth is positioned at
The top of air-out side, is so more beneficial for the discharge of dampness.
It addition, described heat pump drying section is distributed 8 layers, described microwave drying section is arranged at the top of described heat pump drying section
Portion.In other words, microwave thermal pumping unit has 9 layers, sees from top to bottom, and ground floor is microwave drying section, and the second to nine layers is heat
Pump dryer section.Material enters ground floor from the import of equipment one end, then carries out microwave drying, subsequently into heat pump drying section, thing
Material is through from the transmission of the second layer to the 9th layer, and material self has one to stir, so that drying effect is evenly.
Further, in the present invention, the initial aqueous rate of Fructus Tsaoko is 78.5%, and dried through the method for the present invention, it is aqueous
Rate is less than 15%.
The a length of 14m of microwave drying section, its power is 150KW, and its power of dehumidifying equipment in microwave drying section is
3KW, dehumidifier air quantity is 5750m3/h.In microwave drying section, Fructus Tsaoko bulk density is 800 kg/ m3.Layer thickness is 45mm, stone
Width is 1.6m, and the speed of service is 0.35m/min, and inlet amount is 1100kg/h.
Microwave drying section is two sections, is leading portion, back segment respectively, and the total time of microwave drying section is 14 ~ 70min.Microwave is done
The drying time of dry section of leading portion is 9-30min, and temperature is 70-75 DEG C.The drying time of microwave drying section back segment is 5-40min,
Temperature is 80-85 DEG C.
In heat pump drying section, the total length of heat pump drying section is 88m, and its power is 300KW.During the drying of heat pump drying section
Between be 640min, temperature is 60-65 DEG C.The dehumidifier air quantity of heat pump drying section is 3000 ~ 5000m3/ h, the dehumidifier of heat pump drying section
Equipment is 2.In heat pump drying section, layer thickness is 60mm, and stone width is 1.6m, and the speed of service is 0.25m/min.In heat
Pump dryer section, uses circulating fan to carry out air blast, and the power of circulating fan is 7.5kw, and the air quantity of circulating fan is 12000 ~
20000m3/ h(such as 15000m3/ h), the quantity of circulating fan is 16.
In the present invention, the dehumidifying equipment used is centrifugal blower.
Heat pump drying section is mainly made up of compressor, condenser, throttling arrangement and vaporizer: cold-producing medium low-pressure steam is through pressure
Contracting machine compresses, and supercharging becomes the steam of High Temperature High Pressure;Within the condenser, the steam of High Temperature High Pressure releases heat, and heating enters dry
The air of dry room, cold-producing medium itself is then condensed into highly pressurised liquid from gas;By throttling arrangement, become low pressure, low temperature liquid;
Subsequently into vaporizer, draw hothouse and discharge the heat in damp-heat air, flash to low-pressure steam from low-pressure liquid working medium;As
Low-temperature heat quantity is transported in high-temperature medium by this iterative cycles, forms heat pump cycle.
Identical Fructus Tsaoko is dried by the present invention by present invention process, the stoving process of tradition drying room is dried, tradition electric oven
Stoving process contrasts after drying;
Experimental result such as following table:
Technique |
Dried material water ratio |
Dried material color change |
Composition |
Present invention process |
15% |
Color is not any change |
Unchanged |
The stoving process of tradition drying room |
25% |
Color changes |
Reduce 24% |
Tradition electric oven stoving process |
26% |
Color changes |
Reduce 21% |
Embodiment 1: a kind of Fructus Tsaoko drying means:
Step S1, the distribution cabins being sent to by Fructus Tsaoko on microwave thermal pumping unit, carry out mechanical material distributing, and rotating speed is 12r/min, by grass
Fruit is laid in microwave thermal pumping unit transmission belt uniformly, fabric thickness 45mm, cloth width 1.6m;
Step S2, the Fructus Tsaoko after distribution cabins is sent in the microwave drying section of microwave thermal pumping unit;
Step S3, utilize in microwave drying section microwave by Fructus Tsaoko continuous oven drying, dry to moisture content be 24%, subsequently into heat
Pump dryer section, drop temperature is 85 DEG C;Wherein, the drying time of leading portion is 30min, and temperature is 75 DEG C, the drying time of back segment
For 10min, temperature is 85 DEG C.
Step S4, by dehumidifying equipment by microwave drying section dampness discharge, air quantity is 5750m3/h;
Step S5, utilizing heat pump that Fructus Tsaoko carries out continuous oven drying in heat pump drying section, drying to moisture content is 14%, directly goes out
Material, drop temperature is 62 DEG C;Wherein, the drying time of heat pump drying section is 640min, and temperature is 62 DEG C.
Step S6, by dehumidifying equipment by heat pump drying section dampness discharge, air quantity is 4000m3/h;
Pulverizer is entered through row crushing and classification after step S7, drying;
Step S8, check, encapsulate, obtain dried finished product.
Embodiment 2: a kind of Fructus Tsaoko drying means:
Step S1, the distribution cabins being sent to by Fructus Tsaoko on microwave thermal pumping unit, carry out mechanical material distributing, and rotating speed is 15r/min, by grass
Fruit is laid in microwave thermal pumping unit transmission belt uniformly, fabric thickness 45mm, cloth width 1.6m;
Step S2, the Fructus Tsaoko after distribution cabins is sent in the microwave drying section of microwave thermal pumping unit;
Step S3, utilize in microwave drying section microwave by Fructus Tsaoko continuous oven drying, dry to moisture content be 22%, subsequently into heat
Pump dryer section, drop temperature is 82 DEG C;Wherein, the drying time of leading portion is 20min, and temperature is 75 DEG C, the drying time of back segment
For 40min, temperature is 82 DEG C.
Step S4, by dehumidifying equipment by microwave drying section dampness discharge, air quantity is 5750m3/h;
Step S5, utilizing heat pump that Fructus Tsaoko carries out continuous oven drying in heat pump drying section, drying to moisture content is 15%, directly goes out
Material, drop temperature is 60 DEG C;Wherein, the drying time of heat pump drying section is 640min, and temperature is 60 DEG C.
Step S6, by dehumidifying equipment by heat pump drying section dampness discharge, air quantity is 3500m3/h;
Pulverizer is entered through row crushing and classification after step S7, drying;
Step S8, check, encapsulate, obtain dried finished product.
Embodiment 3: a kind of Fructus Tsaoko drying means:
Step S1, the distribution cabins being sent to by Fructus Tsaoko on microwave thermal pumping unit, carry out mechanical material distributing, and rotating speed is 10r/min, by grass
Fruit is laid in microwave thermal pumping unit transmission belt uniformly, fabric thickness 45mm, cloth width 1.6m;
Step S2, the Fructus Tsaoko after distribution cabins is sent in the microwave drying section of microwave thermal pumping unit;
Step S3, utilize in microwave drying section microwave by Fructus Tsaoko continuous oven drying, dry to moisture content be 23%, subsequently into heat
Pump dryer section, drop temperature is 84 DEG C;Wherein, the drying time of leading portion is 10min, and temperature is 70 DEG C, the drying time of back segment
For 30min, temperature is 84 DEG C.
Step S4, by dehumidifying equipment by microwave drying section dampness discharge, air quantity is 5750m3/h;
Step S5, utilizing heat pump that Fructus Tsaoko carries out continuous oven drying in heat pump drying section, drying to moisture content is 15%, directly goes out
Material, drop temperature is 62 DEG C;Wherein, the drying time of heat pump drying section is 640min, and temperature is 62 DEG C.
Step S6, by dehumidifying equipment by heat pump drying section dampness discharge, air quantity is 4500m3/h;
Pulverizer is entered through row crushing and classification after step S7, drying;
Step S8, check, encapsulate, obtain dried finished product.
Embodiment 4: a kind of Fructus Tsaoko drying means:
Step S1, the distribution cabins being sent to by Fructus Tsaoko on microwave thermal pumping unit, carry out mechanical material distributing, and rotating speed is 13r/min, by grass
Fruit is laid in microwave thermal pumping unit transmission belt uniformly, fabric thickness 45mm, cloth width 1.6m;
Step S2, the Fructus Tsaoko after distribution cabins is sent in the microwave drying section of microwave thermal pumping unit;
Step S3, utilize in microwave drying section microwave by Fructus Tsaoko continuous oven drying, dry to moisture content be 21%, subsequently into heat
Pump dryer section, drop temperature is 83 DEG C;Wherein, the drying time of leading portion is 25min, and temperature is 73 DEG C, the drying time of back segment
For 25min, temperature is 83 DEG C.
Step S4, by dehumidifying equipment by microwave drying section dampness discharge, air quantity is 5750m3/h;
Step S5, utilizing heat pump that Fructus Tsaoko carries out continuous oven drying in heat pump drying section, drying to moisture content is 11%, directly goes out
Material, drop temperature is 64 DEG C;Wherein, the drying time of heat pump drying section is 640min, and temperature is 64 DEG C.
Step S6, by dehumidifying equipment by heat pump drying section dampness discharge, air quantity is 4800m3/h;
Pulverizer is entered through row crushing and classification after step S7, drying;
Step S8, check, encapsulate, obtain dried finished product.
In sum, high by the dried materials quality of present invention process, compare the dried material of traditional method
Component content, drug effect etc. are unchanged, and color is not any change, and present invention process is inside and outside to heat simultaneously, are dried more thorough, this
Invented technology uses continuous microwave to dry the mode combining continuous heat pump drying, and the cycle is short, operation is simple, efficiency is high, saves people
Power.
It should be appreciated that the application of the present invention is not limited to above-mentioned citing, for those of ordinary skills, can
To be improved according to the above description or to convert, all these modifications and variations all should belong to the guarantor of claims of the present invention
Protect scope.