CN103644708A - Method for continuously drying granular materials with heat pump technology - Google Patents

Method for continuously drying granular materials with heat pump technology Download PDF

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Publication number
CN103644708A
CN103644708A CN201310714288.4A CN201310714288A CN103644708A CN 103644708 A CN103644708 A CN 103644708A CN 201310714288 A CN201310714288 A CN 201310714288A CN 103644708 A CN103644708 A CN 103644708A
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drying
low
heat pump
dried
belt mechanism
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居荣华
李忠
宋小宁
卢锦峰
沈德红
陆丽萍
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Nanjing Forestry University
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Nanjing Forestry University
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Abstract

本发明属农业及农产品深加工领域,公开了涉及工业化用途的热泵干燥颗粒状物料的一种方法。本发明由热泵干燥除湿机组1、干燥室2、低速多层叠放式物料摊铺输送皮带机构3、斜向导料板4、齿状物料混合器5、旋转式隔风布料器6构成。本发明中,由于采用了连续进料和连续出料的干燥工作方式,使得同批次待干燥物料在干燥室中所经历的干燥过程是相同的,保证了干燥颗粒状农产品产成品含水率一致性。

Figure 201310714288

The invention belongs to the field of agriculture and deep processing of agricultural products, and discloses a method for drying granular materials with a heat pump for industrial use. The present invention is composed of a heat pump drying and dehumidifying unit 1, a drying chamber 2, a low-speed multi-layer stacked material spreading and conveying belt mechanism 3, an oblique feeder plate 4, a toothed material mixer 5, and a rotary air-isolated distributor 6. In the present invention, since the drying working mode of continuous feeding and continuous discharging is adopted, the drying process experienced by the same batch of materials to be dried in the drying chamber is the same, which ensures that the moisture content of the dried granular agricultural products is consistent sex.

Figure 201310714288

Description

采用热泵技术颗粒状物料连续式干燥的一种方法A method of continuous drying of granular materials using heat pump technology

技术领域 technical field

本发明属农业及农产品深加工领域,公开了涉及工业化用途的热泵干燥颗粒状物料的一种方法。  The invention belongs to the field of agriculture and deep processing of agricultural products, and discloses a method for drying granular materials with a heat pump for industrial use. the

背景技术 Background technique

农产品加工过程中,热泵技术国内外多用于木材干燥领域中。热泵亦用于食品加工业的物料干燥,但主要侧重于水产品、畜禽类产品(蛋白质、脂肪较多)及蔬菜类产品(高含水率)的干燥。目前热泵干燥机组在干燥物料时都是以风为水分传导介质,以间歇式工作方式,将同批次的待干燥的物料同时送入干燥室,干燥结束后同时出料。因热泵干燥机组工作温度较低,导致干燥时间较长,故待干燥的物料在干燥室中处于固定悬挂或固定盛放状态。干燥用风由进风口吹入干燥室,吸湿后从出风口离开干燥室,进风口的风较干燥,出风口的风较潮湿,导致同一批次产成品距进风口距离不一致,而含水率不一致的现象。国外的处理方法是将进出风口轮流切换,产成品含水率均匀性有所改善,但离风口距离不同,产成品含水率还是不同。  In the processing of agricultural products, heat pump technology is mostly used in the field of wood drying at home and abroad. Heat pumps are also used in the drying of materials in the food processing industry, but mainly focus on the drying of aquatic products, livestock and poultry products (more protein and fat) and vegetable products (high moisture content). At present, the heat pump drying unit uses wind as the moisture transfer medium when drying materials, and works intermittently to send the same batch of materials to be dried into the drying chamber at the same time, and discharge the materials at the same time after drying. Due to the low working temperature of the heat pump drying unit, the drying time is longer, so the materials to be dried are in a fixed suspension or fixed storage state in the drying chamber. The drying air is blown into the drying chamber from the air inlet, and leaves the drying chamber from the air outlet after absorbing moisture. The wind at the air inlet is relatively dry, while the wind at the air outlet is relatively humid, resulting in inconsistent distances between the same batch of finished products and the air inlet, and inconsistent moisture content. The phenomenon. The foreign treatment method is to switch the air inlet and outlet in turn, and the moisture content uniformity of the finished product is improved, but the moisture content of the finished product is still different due to the different distance from the air outlet. the

发明内容 Contents of the invention

本发明由热泵干燥除湿机组1、干燥室2、低速多层叠放式物料摊铺输送皮带机构3、斜向导料板4、齿状物料混合器5、旋转式隔风布料器6构成。  The present invention is composed of a heat pump drying and dehumidifying unit 1, a drying chamber 2, a low-speed multi-layer stacked material spreading and conveying belt mechanism 3, an oblique feeder plate 4, a toothed material mixer 5, and a rotary air-isolated distributor 6. the

本发明的目的是为解决热泵干燥装置干燥颗粒状农产品产成品含水率不均匀性问题。  The purpose of the present invention is to solve the problem of non-uniform moisture content of the finished product of dried granular agricultural products by a heat pump drying device. the

本发明的目的是通过如下措施来达到:热泵干燥除湿机组1用于干燥吸湿后的循环风。旋转式隔风布料器6用于将待干燥物料连续地送入干燥室2、隔断干燥室气体与室外空气的联系,并将待干燥物料均匀地分散到低速多层叠放式物料摊铺输送皮带机构3上。低速多层叠放式物料摊铺输送皮带机构3用于展开待干燥物料,增加待干燥物料表面积,以提高水分的蒸发量,并移动待干燥物料。为防止在低速多层叠放式物料摊铺输送皮带机构3上的物料由上层向下层跌落时产生的反弹跳动现象,设置了斜向导料板4。为增加物料在干燥过程中排布次序变化次数,在低速多层叠放式物料摊铺输送皮带机构3上表面设置了多组相互错位的齿状物料混合器5,增加了潮湿的物料由底层翻到表面的次数。  The object of the present invention is achieved through the following measures: the heat pump drying and dehumidifying unit 1 is used for drying the circulating air after absorbing moisture. The rotary air-isolated distributor 6 is used to continuously send the materials to be dried into the drying chamber 2, cut off the connection between the gas in the drying chamber and the outdoor air, and evenly disperse the materials to be dried to the low-speed multi-layer stacked material spreading conveyor belt Institution 3 on. The low-speed multi-layer stacked material spreading conveying belt mechanism 3 is used to expand the material to be dried, increase the surface area of the material to be dried, increase the evaporation of water, and move the material to be dried. In order to prevent the bouncing phenomenon produced when the material on the low-speed multi-layer stacked material paving conveyor belt mechanism 3 falls from the upper layer to the lower layer, an inclined feed guide plate 4 is provided. In order to increase the number of changes in the arrangement order of materials during the drying process, multiple groups of toothed material mixers 5 that are mutually dislocated are arranged on the upper surface of the low-speed multi-layered material paving conveyor belt mechanism 3, which increases the number of wet materials turned from the bottom layer. to the surface. the

附图说明 Description of drawings

图1为本发明的结构示意图。  Fig. 1 is a structural schematic diagram of the present invention. the

图2为齿状物料混合器5的示意图。  FIG. 2 is a schematic diagram of the toothed material mixer 5 . the

图3为旋转式隔风布料器6的示意图  Fig. 3 is the schematic diagram of rotary windproof distributor 6

具体实施方式 Detailed ways

待干燥物料旋转式隔风布料器6连续地进入干燥室2,并将待干燥物料均匀地分散到低速多层叠放式 物料摊铺输送皮带机构3上。由热泵干燥除湿机组1出来的干燥的风平行于低速多层叠放式物料摊铺输送皮带机构3吹过待干燥物料表面,吸湿后离开干燥室,进入热泵干燥除湿机组1,热泵干燥除湿机组1除去循环风中的水分后,再将干燥的风循环使用。待干燥物料在低速多层叠放式物料摊铺输送皮带机构3的第一层干燥一段时间后,表面层已失去水份,被移动跌落到第二层,物料排布次序发生变化,潮湿的物料翻到了表面,经干燥后再落到第三层;经多次翻转干燥后,物料的含水率达到产品要求即由出料输送机输出干燥室。斜向导料板4抑制了低速多层叠放式物料摊铺输送皮带机构3上的物料由上层向下层跌落时产生的反弹跳动现象,减少了物料在干燥过程中的损失,并减少了低速多层叠放式物料摊铺输送皮带机构3外形尺寸,缩小了干燥室的整体尺寸。为增加物料在干燥过程中排布次序变化次数,在低速多层叠放式物料摊铺输送皮带机构3上表面设置了多组相互错位的齿状物料混合器5,使得潮湿的物料在干燥过程中翻到表面的次数增加,提高了水分的蒸发量,减少了干燥时间。  The rotary air-isolated distributor 6 of the material to be dried continuously enters the drying chamber 2, and disperses the material to be dried evenly on the low-speed multi-layer stacked material spreading conveyor belt mechanism 3. The dry air from the heat pump drying and dehumidifying unit 1 blows across the surface of the material to be dried parallel to the low-speed multi-layer stacked material paving conveyor belt mechanism 3, leaves the drying chamber after absorbing moisture, and enters the heat pump drying and dehumidifying unit 1, heat pump drying and dehumidifying unit 1 After the moisture in the circulating air is removed, the dry air is recycled. After the material to be dried is dried on the first layer of the low-speed multi-layered material paving conveyor belt mechanism 3 for a period of time, the surface layer has lost moisture and is moved and dropped to the second layer. The order of the material arrangement changes, and the wet material After being turned over to the surface, it is dried and then dropped to the third layer; after repeated overturning and drying, the moisture content of the material reaches the product requirement, and then it is output from the drying room by the discharge conveyor. The inclined feed guide plate 4 suppresses the bouncing phenomenon when the material on the low-speed multi-layered material paving conveying belt mechanism 3 falls from the upper layer to the lower layer, reduces the loss of materials in the drying process, and reduces the low-speed multi-layered The overall size of the open-type material paving conveyor belt mechanism 3 reduces the overall size of the drying chamber. In order to increase the number of changes in the arrangement order of materials during the drying process, multiple sets of toothed material mixers 5 that are mutually dislocated are arranged on the upper surface of the low-speed multi-layered material paving conveyor belt mechanism 3, so that the wet materials can be dried during the drying process. The increased number of turns to the surface increases water evaporation and reduces drying time. the

本发明中,由于采用了连续进料和连续出料的干燥工作方式,使得同批次待干燥物料在干燥室中所经历的干燥过程是相同的,保证了干燥颗粒状农产品产成品含水率一致性。  In the present invention, since the drying working mode of continuous feeding and continuous discharging is adopted, the drying process experienced by the same batch of materials to be dried in the drying chamber is the same, which ensures that the moisture content of the dried granular agricultural products is consistent sex. the

Claims (5)

1.采用热泵技术颗粒状物料连续式干燥的一种方法,其特征在于该发明热泵干燥除湿机组(1)、干燥室(2)、低速多层叠放式物料摊铺输送皮带机构(3)、斜向导料板(4)、齿状物料混合器(5)、旋转式隔风布料器6构成。1. A method for continuous drying of granular materials using heat pump technology, characterized in that the heat pump drying dehumidification unit (1), drying chamber (2), low-speed multi-layer stacked material paving conveyor belt mechanism (3), Inclined feed guide plate (4), toothed material mixer (5), rotary wind-proof distributor 6 constitute. 2.根据全力要求1所述的低速多层叠放式物料摊铺输送皮带机构(3),其特征在于由热泵干燥除湿机组(1)出来的干燥的风平行于低速多层叠放式物料摊铺输送皮带机构(3)吹过待干燥物料表面,在物料表面形成干燥的小气候,利于物料被干燥;低速移动的输送皮带延长了待干燥物料在干燥室内的停留时间,保证了干燥产成品的含水率;物料由上层向下层跌落时改变了物料在皮带上的排列次序,表面已被干燥的物料进入物料内部,潮湿的物料翻到了表面。2. According to the low-speed multi-layer stacked material paving conveying belt mechanism (3) described in full force requirement 1, it is characterized in that the dry wind from the heat pump drying and dehumidifying unit (1) is parallel to the low-speed multi-layer stacked material paving The conveyor belt mechanism (3) blows over the surface of the material to be dried, forming a dry microclimate on the surface of the material, which is beneficial to the drying of the material; the low-speed moving conveyor belt prolongs the residence time of the material to be dried in the drying chamber, ensuring the moisture content of the dried product When the material falls from the upper layer to the lower layer, the arrangement order of the material on the belt is changed. The material whose surface has been dried enters the inside of the material, and the wet material turns over to the surface. 3.根据全力要求1所述的低速多层叠放式物料摊铺输送皮带机构(3),其特征在于设有斜向导料板4,抑制了的物料由上层向下层跌落时产生的反弹跳动现象,减少了物料在干燥过程中的损失,并减少了低速多层叠放式物料摊铺输送皮带机构3外形尺寸,缩小了干燥室的整体尺寸。3. According to the low-speed multi-layer stacked material paving conveyor belt mechanism (3) described in Requirement 1, it is characterized in that it is equipped with an inclined feed guide plate 4, which suppresses the rebound and jumping phenomenon when the material falls from the upper layer to the lower layer , reducing the loss of materials during the drying process, and reducing the overall dimensions of the low-speed multi-layer stacked material paving conveyor belt mechanism 3, and reducing the overall size of the drying chamber. 4.根据全力要求1所述的低速多层叠放式物料摊铺输送皮带机构3,其特征在于设有多组相互错位的齿状物料混合器5,使得潮湿的物料在干燥过程中翻到表面的次数增加,提高了水分的蒸发量,减少了干燥时间。4. According to the low-speed multi-layer stacked material paving conveyor belt mechanism 3 described in the full force requirement 1, it is characterized in that it is equipped with multiple sets of toothed material mixers 5 that are mutually misaligned, so that the wet material turns over to the surface during the drying process The number of times is increased, which increases the evaporation of water and reduces the drying time. 5.根据全力要求1所述的旋转式隔风布料器6,其特征在于细而长的筒型护套沿轴向侧壁对称开有长条形槽孔作为布料器的进出料口,护套内装有等角度焊有翘片的轴,翘片将干燥室与外部隔离开来;当轴旋转时,各翘片之间形成的空间用于物料的均匀进出传递。5. The rotary air-isolated distributor 6 according to Requirement 1 is characterized in that the thin and long cylindrical sheath is symmetrically opened with strip-shaped slots along the axial side wall as the inlet and outlet of the distributor. The sleeve is equipped with a shaft welded at an equal angle, and the warp isolates the drying room from the outside; when the shaft rotates, the space formed between each warp is used for the uniform in and out transfer of materials.
CN201310714288.4A 2013-12-23 2013-12-23 Method for continuously drying granular materials with heat pump technology Pending CN103644708A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106196999A (en) * 2016-07-11 2016-12-07 天津金戈科技发展有限责任公司 A kind of tipping arrangement of mesh belt dryer
CN106322962A (en) * 2016-09-09 2017-01-11 云南省能源研究院有限公司 Amomum tsao-ko drying method
CN106907914A (en) * 2017-04-06 2017-06-30 吴棕雁 Multi-layer flat-turning circulating grain dryer
CN106989572A (en) * 2017-05-27 2017-07-28 江苏省农业科学院 A kind of soil batch Quick-air-drying device

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CN200986375Y (en) * 2006-11-29 2007-12-05 由智光 Multiple layer chain heat air smoke extraction dual firing drying furnace for formed coal
CN101089526A (en) * 2007-06-27 2007-12-19 查晓峰 Vacuum continuous feeding and discharging device
CN201429307Y (en) * 2009-04-04 2010-03-24 迟永江 Energy-saving dryer
CN102661657A (en) * 2012-06-01 2012-09-12 广州晟启能源设备有限公司 Heat pump dehumidifying band-type drying machine
CN202734473U (en) * 2012-06-08 2013-02-13 郑州飞机装备有限责任公司 Vacuum-pumping rotary impeller unloader used for vacuum drying equipment

Patent Citations (6)

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Publication number Priority date Publication date Assignee Title
US5537758A (en) * 1993-06-30 1996-07-23 Baggio Tecnologie Srl Drier for the continuous drying and conditioning treatment of hides fabrics
CN200986375Y (en) * 2006-11-29 2007-12-05 由智光 Multiple layer chain heat air smoke extraction dual firing drying furnace for formed coal
CN101089526A (en) * 2007-06-27 2007-12-19 查晓峰 Vacuum continuous feeding and discharging device
CN201429307Y (en) * 2009-04-04 2010-03-24 迟永江 Energy-saving dryer
CN102661657A (en) * 2012-06-01 2012-09-12 广州晟启能源设备有限公司 Heat pump dehumidifying band-type drying machine
CN202734473U (en) * 2012-06-08 2013-02-13 郑州飞机装备有限责任公司 Vacuum-pumping rotary impeller unloader used for vacuum drying equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106196999A (en) * 2016-07-11 2016-12-07 天津金戈科技发展有限责任公司 A kind of tipping arrangement of mesh belt dryer
CN106322962A (en) * 2016-09-09 2017-01-11 云南省能源研究院有限公司 Amomum tsao-ko drying method
CN106907914A (en) * 2017-04-06 2017-06-30 吴棕雁 Multi-layer flat-turning circulating grain dryer
CN106989572A (en) * 2017-05-27 2017-07-28 江苏省农业科学院 A kind of soil batch Quick-air-drying device

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Application publication date: 20140319