CN106319727A - 一种抗菌、防过敏纺织面料及其制备工艺 - Google Patents

一种抗菌、防过敏纺织面料及其制备工艺 Download PDF

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CN106319727A
CN106319727A CN201610694849.2A CN201610694849A CN106319727A CN 106319727 A CN106319727 A CN 106319727A CN 201610694849 A CN201610694849 A CN 201610694849A CN 106319727 A CN106319727 A CN 106319727A
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陈连贵
韩述春
常慧芳
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ZHONGMAI SCIENCE-TECHNOLOGY DEVELOPMENT Co Ltd NANJING
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Abstract

本发明公开了一种抗菌、防过敏纺织面料及其制备方法，由以下重量份数的原料制成：竹纤维40‑60份、芦荟纤维3‑8份、碱性果胶酶5‑8份、茶皂素4‑8份、锦纶10‑20份、华达呢5‑15份、棉纤维10‑17份。经过纺纱和织造步骤织造成面料，其特征在于：还包括抗紫外线处理工艺、浸轧定型整理工艺和烘干步骤，完成抗菌、防过敏纺织面料的制备；本发明的纺织面料通过采用多种纤维材料织造而成，能够有效的吸附各种粉尘以及具有优异的杀菌抗菌功效，起到一个有效的防过敏效果，面料本身质地柔软、吸湿透气、穿戴凉爽舒适。

Description

一种抗菌、防过敏纺织面料及其制备工艺
技术领域
本发明涉及一种面料处理工艺技术领域，具体涉及一种抗菌、防过敏纺织面料及其制备工艺。
背景技术
随着生活水平的提高，人们越来越关心健康和清洁问题，对于纺织品的要求也不再仅仅局限于穿着装饰，对卫生清洁保健等功能的需求不断提高。
在日常生活中，经常会碰到许多令人不愉快的气味，例如汗臭味、体臭味、香烟味及油烟味等。这些臭气不仅味道难闻，而且还可能会危害人体生理机能，给人们的身体健康带来威胁，同时纺织品在人体穿着、使用过程中，不小心会沾水、沾油，而且还会沾污很多汗液、皮脂以及其他各种人体分泌物，这些污物不仅影响人们的使用，而且是微生物繁殖的良好环境。随着人们生活节奏的加快，以及追求高质量生活的要求，具有自清洁能力的纺织品应运而生。
众所周知，紫外线的长期照射会给人们造成各种危害，因此，现有多种抗紫外线工具出现，它们抗紫外线的方式都是一样的，将具有抗紫外线的涂层涂覆在工具的外表层，这种方式工艺过程简单、生产成本低，但是这种抗紫外线涂覆层不耐水洗，容易脱落，使得抗紫外线持久性下降。
在自然界，花粉是一种主要的致敏源，这些植物花粉数量大、体积小，在空气中含量高，每当春暖花开之际，便是很多人容易患花粉过敏症之时，花粉过敏会导致人们打喷嚏、流鼻涕，会引起眼睛、鼻子以及耳道发痒，甚至会诱发气管炎、支气管哮喘、肺心病等病症，而一旦人体产生过敏现象，轻 则离开过敏源，只能呆在室内，少外出，重则要采用抗过敏药物进行治疗，给过敏性人群的生活带来很多不便，严重威胁着过敏性人群身心健康。
现有市场上生产的防过敏纺织品大多是由无纺布纤维制成，此类防过敏纺织品的舒适度相对一般，功能比较单一，制成的防过敏纺织品通常只具备防护一些大型粉尘颗粒，而对一些细小的粉尘及一些真菌病菌的防护没有一个有效的保护效果，因此，人们在使用此类防过敏纺织品时往往会发生各种过敏现象，相当的不便。
发明内容
针对现有技术的缺陷和不足，本发明的目的在于提供一种制备方法简单、抗菌、防紫外线效果明显的抗菌、防过敏纺织面料及其制备工艺。
为实现上述目的，本发明采用的技术方案是：一种抗菌、防过敏纺织面料，其创新点在于：由以下重量份数的原料制成：竹纤维40-60份、芦荟纤维3-8份、碱性果胶酶5-8份、茶皂素4-8份、锦纶10-20份、华达呢5-15份、棉纤维10-17份。
本发明的另一个目的是公开一种抗菌、防过敏纺织面料的制备工艺，经过纺纱和织造步骤织造成面料，其创新点在于：还包括抗紫外线处理工艺、浸轧定型整理工艺和烘干步骤，完成抗菌、防过敏纺织面料的制备；具体步骤如下：
(1)抗紫外线处理工艺：选用抗紫外线粉剂制备得到抗紫外线浸轧液，将色织面料放于70-95℃的抗紫外线浸轧液中浸渍2-5小时，然后扎一遍，轧余率为65-75％，所述抗紫外线粉剂的添加量为8-20g/L，所述抗紫外线粉剂的颗粒直径为20-30nm，比重为1.0-1.2g/m3；
(2)浸轧定型整理工艺：所述浸轧定型整理时共进行两次浸轧，第一次浸轧 的轧液率为55-65％，第二次浸轧的轧液率为70-85％。
(3)烘干：先在100-140℃下预烘干，预烘干时间为50-90s，然后再在100-130℃下烘燥，烘燥时间为50-90s；
所述纳米整理液包括用于防水、防油、防污整理的含氟整理剂和纳米陶瓷粉分散液。
进一步的，所述纳米整理液中还包括交联剂、渗透剂、柠檬酸，每升纳米整理液中含氟整理剂的量为30-60g、纳米陶瓷粉分散液的量为10-40g、交联剂的量为3-5g、渗透剂的量为1.5-2g、柠檬酸的量为1.5-2g。
进一步的，所述纳米陶瓷粉分散液包括去离子水、Al2O3、分散剂，每100ml去离子水中Al2O3的量为1-10g、分散剂的量为2-10ml，所述纳米陶瓷粉分散液的pH值为7-10。
采用上述结构后，本发明有益效果为：
(1)本发明的纺织面料通过采用多种纤维材料织造而成，能够有效的吸附各种粉尘以及具有优异的杀菌抗菌功效，起到一个有效的防过敏效果，面料本身质地柔软、吸湿透气、穿戴凉爽舒适。
(2)本发明的纺织布料的制备工艺中采用特定的纳米整理液，不仅能够使织物具有十分好的纳米防水、防油、防污功能，且织物经过多次水洗之后，三防效果依然保持的很好，且各项色牢度高，织物透气透湿性能佳，织物强力在经过整理之后，其断裂强度下降不是很明显。
(3)本发明通过采用抗紫外线处理工艺，使得色织面料具有良好的抗紫外线功能，有效实现长久抗紫外线。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合具体实 施方式，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施方式仅用以解释本发明，并不用于限定本发明。
实施例1
一种抗菌、防过敏纺织面料，由以下重量份数的原料制成：竹纤维40份、芦荟纤维3份、碱性果胶酶5份、茶皂素4份、锦纶10份、华达呢5份、棉纤维10份。
一种抗菌、防过敏纺织面料的制备工艺，经过纺纱和织造步骤织造成面料，还包括抗紫外线处理工艺、浸轧定型整理工艺和烘干步骤，完成抗菌、防过敏纺织面料的制备；具体步骤如下：
(1)抗紫外线处理工艺：选用抗紫外线粉剂制备得到抗紫外线浸轧液，将色织面料放于70℃的抗紫外线浸轧液中浸渍2小时，然后扎一遍，轧余率为65％，抗紫外线粉剂的添加量为8g/L，抗紫外线粉剂的颗粒直径为20nm，比重为1.0g/m3；
(2)浸轧定型整理工艺：浸轧定型整理时共进行两次浸轧，第一次浸轧的轧液率为55％，第二次浸轧的轧液率为70％。
(3)烘干：先在100℃下预烘干，预烘干时间为50s，然后再在100℃下烘燥，烘燥时间为50s；
纳米整理液包括用于防水、防油、防污整理的含氟整理剂和纳米陶瓷粉分散液。
纳米整理液中还包括交联剂、渗透剂、柠檬酸，每升纳米整理液中含氟整理剂的量为30g、纳米陶瓷粉分散液的量为10g、交联剂的量为3g、渗透剂的量为1.5g、柠檬酸的量为1.5g。
纳米陶瓷粉分散液包括去离子水、Al2O3、分散剂，每100ml去离子水中Al2O3的量为1g、分散剂的量为2ml，纳米陶瓷粉分散液的pH值为7。
实施例2
一种抗菌、防过敏纺织面料，由以下重量份数的原料制成：竹纤维40-60份、芦荟纤维8份、碱性果胶酶8份、茶皂素8份、锦纶20份、华达呢15份、棉纤维17份。
一种抗菌、防过敏纺织面料的制备工艺，经过纺纱和织造步骤织造成面料，还包括抗紫外线处理工艺、浸轧定型整理工艺和烘干步骤，完成抗菌、防过敏纺织面料的制备；具体步骤如下：
(1)抗紫外线处理工艺：选用抗紫外线粉剂制备得到抗紫外线浸轧液，将色织面料放于95℃的抗紫外线浸轧液中浸渍5小时，然后扎一遍，轧余率为75％，抗紫外线粉剂的添加量为20g/L，抗紫外线粉剂的颗粒直径为30nm，比重为1.2g/m3；
(2)浸轧定型整理工艺：浸轧定型整理时共进行两次浸轧，第一次浸轧的轧液率为65％，第二次浸轧的轧液率为85％。
(3)烘干：先在140℃下预烘干，预烘干时间为90s，然后再在130℃下烘燥，烘燥时间为90s；
纳米整理液包括用于防水、防油、防污整理的含氟整理剂和纳米陶瓷粉分散液。
纳米整理液中还包括交联剂、渗透剂、柠檬酸，每升纳米整理液中含氟整理剂的量为60g、纳米陶瓷粉分散液的量为40g、交联剂的量为5g、渗透剂的量为2g、柠檬酸的量为2g。
纳米陶瓷粉分散液包括去离子水、Al2O3、分散剂，每100ml去离子水中Al2O3的量为10g、分散剂的量为10ml，纳米陶瓷粉分散液的pH值为10。
实施例3
一种抗菌、防过敏纺织面料，由以下重量份数的原料制成：竹纤维40-60份、芦荟纤维5份、碱性果胶酶6份、茶皂素6份、锦纶15份、华达呢10份、棉纤维13份。
一种抗菌、防过敏纺织面料的制备工艺，经过纺纱和织造步骤织造成面料，还包括抗紫外线处理工艺、浸轧定型整理工艺和烘干步骤，完成抗菌、防过敏纺织面料的制备；具体步骤如下：
(1)抗紫外线处理工艺：选用抗紫外线粉剂制备得到抗紫外线浸轧液，将色织面料放于85℃的抗紫外线浸轧液中浸渍3小时，然后扎一遍，轧余率为70％，抗紫外线粉剂的添加量为14g/L，抗紫外线粉剂的颗粒直径为25nm，比重为1.1g/m3；
(2)浸轧定型整理工艺：浸轧定型整理时共进行两次浸轧，第一次浸轧的轧液率为60％，第二次浸轧的轧液率为76％。
(3)烘干：先在120℃下预烘干，预烘干时间为70s，然后再在120℃下烘燥，烘燥时间为70s；
纳米整理液包括用于防水、防油、防污整理的含氟整理剂和纳米陶瓷粉分散液。
纳米整理液中还包括交联剂、渗透剂、柠檬酸，每升纳米整理液中含氟整理剂的量为45g、纳米陶瓷粉分散液的量为25g、交联剂的量为4g、渗透剂的量为1.7g、柠檬酸的量为1.7g。
纳米陶瓷粉分散液包括去离子水、Al2O3、分散剂，每100ml去离子水中Al2O3的量为5g、分散剂的量为6ml，纳米陶瓷粉分散液的pH值为8。
通过上述三个实施例得到以下实验数据：
抑菌率(％) 消臭率(％) 防紫外线强度
实施例1 97 95 强
实施例2 97 94 强
实施例3 99 97 强
由上表可知，实施例1、2和3的抑菌率高达99％，消臭率高达95％，远远高于普通面料的抑菌、消臭性能。
本发明的纺织面料通过采用多种纤维材料织造而成，能够有效的吸附各种粉尘以及具有优异的杀菌抗菌功效，起到一个有效的防过敏效果，面料本身质地柔软、吸湿透气、穿戴凉爽舒适。本发明的纺织布料的制备工艺中采用特定的纳米整理液，不仅能够使织物具有十分好的纳米防水、防油、防污功能，且织物经过多次水洗之后，三防效果依然保持的很好，且各项色牢度高，织物透气透湿性能佳，织物强力在经过整理之后，其断裂强度下降不是很明显。本发明通过采用抗紫外线处理工艺，使得色织面料具有良好的抗紫外线功能，有效实现长久抗紫外线。
以上所述，仅用以说明本发明的技术方案而非限制，本领域普通技术人员对本发明的技术方案所做的其它修改或者等同替换，只要不脱离本发明技术方案的精神和范围，均应涵盖在本发明的权利要求范围当中。

Claims (4)

1.一种抗菌、防过敏纺织面料，其特征在于：由以下重量份数的原料制成：竹纤维40-60份、芦荟纤维3-8份、碱性果胶酶5-8份、茶皂素4-8份、锦纶10-20份、华达呢5-15份、棉纤维10-17份。
2.一种抗菌、防过敏纺织面料的制备工艺，经过纺纱和织造步骤织造成面料，其特征在于：还包括抗紫外线处理工艺、浸轧定型整理工艺和烘干步骤，完成抗菌、防过敏纺织面料的制备；具体步骤如下：
(1)抗紫外线处理工艺：选用抗紫外线粉剂制备得到抗紫外线浸轧液，将色织面料放于70-95℃的抗紫外线浸轧液中浸渍2-5小时，然后扎一遍，轧余率为65-75％，所述抗紫外线粉剂的添加量为8-20g/L，所述抗紫外线粉剂的颗粒直径为20-30nm，比重为1.0-1.2g/m3；
(2)浸轧定型整理工艺：所述浸轧定型整理时共进行两次浸轧，第一次浸轧的轧液率为55-65％，第二次浸轧的轧液率为70-85％。
(3)烘干：先在100-140℃下预烘干，预烘干时间为50-90s，然后再在100-130℃下烘燥，烘燥时间为50-90s；
所述纳米整理液包括用于防水、防油、防污整理的含氟整理剂和纳米陶瓷粉分散液。
3.根据权利要求2所述的一种抗菌、防过敏纺织面料的制备工艺，其特征在于：所述纳米整理液中还包括交联剂、渗透剂、柠檬酸，每升纳米整理液中含氟整理剂的量为30-60g、纳米陶瓷粉分散液的量为10-40g、交联剂的量为3-5g、渗透剂的量为1.5-2g、柠檬酸的量为1.5-2g。
4.根据权利要求2或3所述的一种抗菌、防过敏纺织面料的制备工艺，其特征在于：所述纳米陶瓷粉分散液包括去离子水、Al2O3、分散剂，每100ml去离子水中Al2O3的量为1-10g、分散剂的量为2-10ml，所述纳米陶瓷粉分散液的pH值为7-10。
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